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Sumitomo TYPE-72M12, Руководство по эксплуатации

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Sumitomo TYPE-72M12 Скачать руководство пользователя страница 47

 

2-21 

2.Basic splicing operation

｜

Optical fiber splicing 

2. Basic splicing operation 

 

 

 

 

 

 

 

Symptom 

Possible cause 

Troubleshooting 

Refer to 

 
Kink or offset 

There is dust on the V-groove 
and bare fiber pads. 

Clean the V-groove and bare 
fiber pads. 

▸

See the illustra-

tions below. 

▸

P.3-1 Cleaning V-grooves, 

P.3-2 Cleaning bare fiber 
pads 

Arc power is not optimum. 

Perform an arc test to make 
sure the splicer gives “Arc 
OK”. 

▸

P.2-17 Arc test 

The melt back distance is not 
equal between the left and 
right fibers. 

 

Bulging 

Overlap is too big. 

Decrease the Overlap. 

▸

P.4-6 Splice program 

editable items 

Arc power is not optimum. 

Perform an arc test to make 
sure the splicer gives “Arc OK”. 

▸

P.2-17 Arc test 

There is dust on the V-groove 
and bare fiber pads. 

Clean the V-groove and bare 
fiber pads.

▸

 See the illustra-

tions below. 

▸

P.3-1 Cleaning V-grooves, 

P.3-2 Cleaning bare fiber 
pads 

 

Neck-down 

Overlap is too small. 

Increase the Overlap. 

▸

P.4-6 Splice program 

editable items 

Arc power is not optimum. 

Perform an arc test to make 
sure the splicer gives “Arc 
OK”. 

▸

P.2-17 Arc test 

There is dust on the V-groove 
and bare fiber pads. 

Clean the V-groove and bare 
fiber pads.

▸

 See the illustra-

tions below. 

▸

P.3-1 Cleaning V-grooves, 

P.3-2 Cleaning bare fiber 
pads 

Bubble 

Prefusion time is too short. 

Increase the Prefusion time. 

▸

P.4-6 Splice program 

editable items 

There is dust on the fiber. 

Cleave the fiber again. 

▸

Instruction manual that 

came with the cleaver you 
use. 

The cleave angle of the fiber 
exceeds the allowable limit. 

White line 

Arc power is not optimum. 

Perform an arc test to make 
sure the splicer gives “Arc 
OK”. 

▸

P.2-17 Arc test 

Prefusion time is too short. 

Increase the Prefusion time. 

▸

P.4-6 Splice program 

editable items 

Black line 

There is dust on the fiber. 

Cleave the fiber again. 

▸

Instruction manual that 

came with the cleaver you 
use. 

■

 

Splice error possible cause and troubleshooting 

Do a visual check of the splice point viewed on the monitor. If any symptoms 
below appear or an estimated loss is too high, read the troubleshooting 
against the symptom and re-do the entire splicing procedures from the 
beginning.

 

Содержание TYPE-72M12

Страница 1: ...Be sure to read all the following warnings and cautions before use Guide to operation TYPE 72M12...

Страница 2: ...Y PRECAUTIONS The meaning of these symbols In the product and this operation manual symbols are used to highlight warnings and cautions for you to read so that accidents can be prevented The meanings...

Страница 3: ...y use the heat shrink oven for long hours keeping it high temperature Doing so can cause heat shrink oven to malfunction The following case is the exception for repairing and replacing the product fre...

Страница 4: ...condition such as unusual noise smoke or unusual odor occurs immediately turn off the power and disconnect the power plug Next contact our qualified service personnel 26 Be sure to turn off the splice...

Страница 5: ...aged excessive current flow can cause loss of control during charging or discharging of the battery pack heat generation bursting and fire 7 Make sure the polarities are correctly connected Do not att...

Страница 6: ...Ion battery Follow the direction of the transport company 11 Before carrying the case make sure that there is no visible sign of damage and screw looseness on the handle and latch If the case with dam...

Страница 7: ...and fire Avoid charging the battery pack at extremely low temperature below 0 C Failure to do so may lead to deterioration in performance and battery leakage 5 Always turn off the power to the splice...

Страница 8: ...lacing the battery pack by a new one 15 When disposing of the battery pack contact our qualified service personnel or follow the local regulations 16 Although bright spots or dark spots may appear on...

Страница 9: ...RNING This product is sold for the use in a limited sales area and the sale resale transfer lease or otherwise of this product to the other regions is prohibited except written consent of Sumitomo Ele...

Страница 10: ...9 2738583 Italy Patent No s 1892547 2657736 2728389 2738583 Sweden Patent No s 1892547 United Kingdom Patent No s 1892547 1944631 2657736 2657737 2728389 2738583 Hong Kong S A R Patent No s 1106961 In...

Страница 11: ...ribute rent lease transfer or disclose the whole or part of the writings to the public or unidentified parties and transfer disclose or display the electrical format of the writings through online med...

Страница 12: ...YPE 72M12 SOFTWARE USER LICENCE SD logo is a trademark or registered trademark of SD 3C LLC Apple is a trademark or registered trademark of Apple Inc Google play is a trademark or registered trademark...

Страница 13: ...icer 2 8 Selecting splice program 2 9 Selecting heater program 2 10 Stripping the fiber coating Cleaning the bare fiber 2 11 Stripping the ribbon fiber coating Cleaning the bare fiber 2 12 Cleaving th...

Страница 14: ...10 Information 6 11 7 Other convenient functions 7 1 Back monitor type 7 1 Detachable attachable bare fiber pads 7 2 Heater clamp operation 7 3 Auto Clamping Adjustment System ACAS 7 4 Auto start 7 5...

Страница 15: ...oven Read this manual carefully in its entirety to fully understand machine capabilities Save this manual in a location in which you can easily get to see Optical fiber requirement The TYPE 72M12 can...

Страница 16: ...ovement of splicing efficiency yielding high productivity Proven field toughness The TYPE 72M12 is equipped with shock proof bumper that protects it against shock from dropping With drip proof and dus...

Страница 17: ...12 Quick ref erence guide Electrode ER 10 USB cable Cooling tray Hand strap No Description Part number Quantity 1 Fusion splicer TYPE 72M12 1 pc 2 Carrying case with worktable CC 72 1 pc 3 Battery pac...

Страница 18: ...card for the TYPE 72M12 Fiber holders FHS 025 For 0 25mm coated fiber FHS 09 For 0 9mm coated fiber FHD 1 For drop and indoor cable FHC 3 For 3 mm cable FHM 2 For 2 fiber ribbon FHM 4 For 4 fiber rib...

Страница 19: ...mm Length 61mm Cleave length 16mm 100pcs pack FPS 40 For single fiber 0 25mm 0 9mm Length 40mm Cleave length 10mm 50 pcs pack FPS 5 For single fiber and up to 8 fiber ribbon Length 40mm Cleave length...

Страница 20: ...en enables to start the splicing and heating pro cesses and edit the settings Heat shrink oven Used to heat and shrink fiber protection sleeves The splicer has 2 independent heat shrink ovens front an...

Страница 21: ...heat cycle It blinks during the pre heating processes SET key Starts the splicing process Keys are equipped on the top of the splicer There are also SET RESET and HEAT icons on the touchscreen monito...

Страница 22: ...ass Protects the lens surface Microscope objective lens Fiber is observed through the lens V grooves Keep bare fibers aligned Fiber holder stage A fiber holder is placed on the stage V grooves electro...

Страница 23: ...nput output panel securely Do not press the keys on the keypad with a sharp object e g a ballpoint pen screwdriver or nail Doing so will damage the keypad USB port SELECT switch feature If the touchsc...

Страница 24: ...hes approx 200 C Take care when you run the heater High voltage High voltage is generated in the electrode during an arc Unplug the power cord and remove the battery pack before you access the electro...

Страница 25: ...s the currently selected image view type When the icon is tapped the image view type is changed to dual side by side single single Show hide icons at the top of the screen Start the arc test Start the...

Страница 26: ...ater program Play a help video to learn fiber preparation etc Log in to Administrator mode by entering a password You can use some more useful Administrator functions Chapter 8 Administrator mode Adju...

Страница 27: ...ssary items ready TYPE 72M12 standard package Note that the applicable fiber protection sleeves differ depending on the cleave length P 5 2 TYPE 72M12 standard package Jacket remover Fiber cleaver Fib...

Страница 28: ...step please see the page described below 1 Turning on the TYPE 72M12 P 2 8 2 Home screen P 2 8 3 Selecting splice program P 2 9 5 Stripping the fiber coating Cleaning the bare fiber P 2 11 6 Cleaving...

Страница 29: ...pplied to the AC adapter causing the AC adapter to stop running In this case the AC adapter needs replacing for a fee Contact our maintenance service center 3 Place the AC adapter in a proper location...

Страница 30: ...ry pack slot Insert the tab of the cover into the slot Close the cover Lock the cover securely Lock Tabs Battery pack installation Insert the battery pack straight all the way in the slot Battery pack...

Страница 31: ...t takes 4 hours to finish charging though the charging time differs ac cording to the remaining battery capacity The LED green illuminates when the charging completes The battery pack can be charged w...

Страница 32: ...e indicator Tap The possible cycle displayed on the monitor is estimated based on the remaining battery level It changes according to the operational environment and condition No guaranteed value Chec...

Страница 33: ...for less than 1 year Do not use or store the battery pack at high temperature such as in strong direct sunlight in cars during hot weather This may cause leakage of battery fluid If you are not going...

Страница 34: ...d after turning on the power and then Home screen is displayed after a few seconds Output cord of the AC adapter Turning on the splicer Power key Turning off the splicer Press the Power key for more t...

Страница 35: ...eration Selecting splice program P 4 1 P 4 2 Splice program list P 4 3 Customizing splice program 1 Tap the Splice program label on the Settings panel 2 Select a fiber category 3 Tap the splice progra...

Страница 36: ...operation Selecting heater program 3 Tap the heater program you would like to use P 5 1 P 5 2 Heater program list P 5 3 Customizing heater program 1 Tap the Heater program label on the Settings panel...

Страница 37: ...queaky clean Fiber protection sleeve Use the correct groove of the remover according to the fiber coating diameter See figure 1 3 Repeat the stripping process for the other fiber 4 Clean the bare fibe...

Страница 38: ...dicator LEDs illuminate to indicate a current battery remaining ca pacity Then the HEATER LED flashes in the red The HEATER LED turns green when the JR 6 reaches the set temperature Stripping the ribb...

Страница 39: ...the gauze pad Do not reuse the gauze pad that was used Keep the fiber squeaky clean Fiber protection sleeve 6 The fiber coating is removed Take out the fiber holder from the JR 6 8 Lightly brush the e...

Страница 40: ...0mm 1 1 Open the coating clamp lid and the top clamp lever The blade carriage should be in the forward position Blade carriage 1 2 2 1 Place the fiber holder in the FC 6RM Touch the edge of the fiber...

Страница 41: ...each fiber immediately after preparation 3 Glass fiber fragments are extremely sharp Handle with care Caution The fiber is cleaved 4 1 Open the top clamp lever 4 2 Lift the fiber holder 4 3 Lift the o...

Страница 42: ...ing the pin of the fiber holder stage into the hole of the fiber holder 3 Place the other fiber holder in the same way Do not touch the fiber end face against any surface 4 Ensure that the fibers are...

Страница 43: ...being spliced before fusion splicing In the Auto mode TYPE 72M12 analyzes the arc and has the function to calibrate the arc condition automatically at each splice Therefore arc test is not needed usu...

Страница 44: ...rc center position which are measured via image processing are displayed on the monitor screen The arc center position value is displayed only if the position is shifted 5 After Good arc state display...

Страница 45: ...ng the fiber 3 Load a prepared fiber holder P 2 16 Tap the Set icon or press the Set key to start splicing 2 Inspection of fiber end face dust 4 Estimated loss is displayed After the splicing process...

Страница 46: ...he Control panel icon You can do the following actions View splice data after splicing Adjust the zoom of a fiber image Available when or is selected Adjust display brightness Capture a fiber image on...

Страница 47: ...ems Arc power is not optimum Perform an arc test to make sure the splicer gives Arc OK P 2 17 Arc test There is dust on the V groove and bare fiber pads Clean the V groove and bare fiber pads See the...

Страница 48: ...st Once started the proof test cannot be cancelled When the proof test is complete the screen as shown above is displayed Procced with the heating process See the next page Manual proof test Take care...

Страница 49: ...r 1 Heater 1 Heater 2 When lowering the fiber onto the heat shrink oven use the markings on the heat shrink oven as a reference 60mm 40mm Marking for the center of the heat shrink oven 1 Open the heat...

Страница 50: ...operation Doing so may cause personal injury and damage to the heat shrink oven Evaluating protection sleeve NG Cooling tray 1 The shrinking sleeve is not centered over the splice Install the cooling...

Страница 51: ...4 Make a slit along the groove of the cable sheath using nippers 3 Insert a protection sleeve over the cable 5 Split the cable sheath to expose 30 40mm of optical fiber Cut off the split cable sheath...

Страница 52: ...ve the coating at 3mm away from the edge 3 Clean the bare fiber from the end of the fiber coating with a gauze pad moistened with pure alcohol Pull the bare fiber through the gauze pad and rotate the...

Страница 53: ...er holder stage fitting the pin of the stage into the hole of the fiber holder Take great care not to touch the fiber end face against any surfaces 4 Close the hood 5 Start the splicing process Note P...

Страница 54: ...Drop cable Drop cable Fiber protection sleeve At least 5mm of the sleeve must overlap the cable sheath at each end of the splice Pay attention not to bend and flex the cable Failure to do so can cause...

Страница 55: ...rk Clean each part with a cotton swab Please bear in mind that daily cleaning can maintain splicer performance Clean components before and after use Failure to do so may cause electric shock Cleaning...

Страница 56: ...urface dirty a fiber image is unclear resulting in imperfect image processing If the display is uneven or LED error occurs clean them with a cotton swab moistened with alcohol 1 Prepare a cotton swab...

Страница 57: ...lar motion 4 Use a dry cotton swab to wipe off any excess alcohol 5 Re fit the electrodes 6 Perform an arc test If splicing is carried out right after electrode replacement the splicer cannot automati...

Страница 58: ...a dry cotton swab 1 Clean the heating plate with a dry cotton swab 2 Clean the clamps of the heat shrink oven with a cotton swab moistened with alcohol Remove moisture or alcohol on the heat shrink ov...

Страница 59: ...exceeds 1 500 times a warning message appears every time the splicer is powered on and until you replace electrodes according to the replacement procedures described in the next page Always replace wi...

Страница 60: ...ctrode from the electrode cover by pulling it out straight 5 Insert the protrusion of the electrode cover in the splicer While keep pushing down the cover tighten the thumbscrew fully Refer to the ill...

Страница 61: ...he electrode cover fits in the splicer properly The tips of the electrodes face each other at the same height The thumbscrew of the electrode cover is tightened completely Correct Example Incorrect Th...

Страница 62: ...toring Discard the liquid solvent properly or lock the dispenser completely and put it in a plastic bag before packing the dispenser in the case Before storing the fiber cleaver dispose of the fiber f...

Страница 63: ...te Software update The splicer software can be updated via internet Remote maintenance The splicer can be remotely inspected via internet Remote maintenance are not covered in some countries and regio...

Страница 64: ...T G 655 Recent Displays recently selected splice program SM G652 Std SM 1c Std Can be used to splice identical standard single SMF ITU T G 652 SM 2c Std Can be used to splice identical standard 2 coun...

Страница 65: ...tical standard 4 count ribbon DSF ITU T G 653 DS 5c Std Can be used to splice identical standard 5 count ribbon DSF ITU T G 653 DS 6c Std Can be used to splice identical standard 6 count ribbon DSF IT...

Страница 66: ...efault value has been changed 5 Delete the current value using icon first and then edit the value and tap Done Std is the default value 1 On the Splice Program screen P 2 9 select the fiber category w...

Страница 67: ...pied program and change the parameter settings First log in to Administrator mode to do this action P 8 1 Logging in to and logging out of Administrator mode 3 Tap A pull down menu appears Select Copy...

Страница 68: ...ht upper corner of the screen The splice or heater program which is currently selected for us cannot be hidden To hide the program first select other program to deselect the program and then do the ab...

Страница 69: ...fiber Fiber Pulling Length Sets the distance of pulling fiber Fiber Pulling Speed Sets the speed of pulling fiber Cleaning Arc Time Sets the time for cleaning arc to remove dust on optical fiber Clea...

Страница 70: ...of estimated loss If a reading exceeds the threshold the splicer will give an error Fiber Count Displays the number of fibers which is applicable to splice program Arc Power Sets the arc power Genera...

Страница 71: ...ice program Arc discharging and motor driving systems during the splicing process 6 7 8 can only be edited in Administrator mode 1 Arc time 2 Prefuse time 3 Over Lap 4 Arc Power 5 Cleaning Arc Time 6...

Страница 72: ...or example Sumitomo FPS 40 40mm 1 8c Can be used for heat shrinking 40mm protection sleeves for single fiber and up to 8 fiber ribbon for example Sumitomo FPS 5 40mm 1 8c Quick Can be used for heat sh...

Страница 73: ...mitomo s splice on connector Lynx CustomFit LYNX MPO Can be used for heat shrinking protection sleeves for 10mm cleaved Sumitomo s splice on connector Lynx MPO CustomFit LYNX MINI Can be used for heat...

Страница 74: ...4 Select the parameter you would like to edit An editable parameter has a mark at the rightmost part of the row Customizing heater program Heater program can be customized as per your requirement by...

Страница 75: ...area of heater programs After the copy you can edit the name of the copied program and change the parameter settings First log in to Administrator mode to do this action P 8 1 Logging in to and loggin...

Страница 76: ...ing in to and logging out of Administrator mode 2 Tap to switch between ON OFF 1 Referring to the procedures in Page 5 4 go to Heater Program edit screen Tap the Pencil icon at the right upper corner...

Страница 77: ...ture A Heating element is heated up to the set temperature in the first half duration of the heating cycle Numerical input Heating Duration A The first half duration of heating cycle Numerical input H...

Страница 78: ...t the splicer operation settings such as auto start re arc etc P 6 2 Function Settings P 6 5 Splice Data View splice data and edit data storage settings etc P 6 7 Maintenance P 6 9 SumiCloud Connect t...

Страница 79: ...enu label to display the Menu screen 3 Tap Operation Settings icon on the Menu screen to edit the settings 4 Tap to toggle an item ON or OFF as desired 1 Tap the Settings panel icon to open the Settin...

Страница 80: ...ess For more information refer to the next page Pre Fusion Screen Arc Screen Post Fusion Screen Est Loss Screen Summary Data Offset You can select the type of splice data that displayed on the informa...

Страница 81: ...ages of the splicing process Fiber Insertion Screen Pre Fusion Screen Arc Screen Post Fusion Screen Est Loss Screen Splicing process screen setup Available in Administrator mode If X or Y only is sele...

Страница 82: ...unction Settings icon to edit the settings 5 Edit the setting as desired 1 Tap the Settings panel icon to open the Settings panel 4 Tap the item you would like to edit Scroll down the screen to view a...

Страница 83: ...the power key to re start the splicer Auto Power Off AC If the splicer is in Sleep mode and not interrupted on AC operation for another certain period of time it will automatically switch off Switch...

Страница 84: ...d splice data Internal memory or SD card Histogram Displays a histogram of Splice losses and cleave angles based on stored splice data Data type to Save Allows to select data type to store from Text I...

Страница 85: ...s can be viewed For more information please refer to P 4 6 and P 4 7 Offset Inspected offset of diameter axis Angle L Angle R Inspected cleave angle of left fiber Inspected cleave angle of right fiber...

Страница 86: ...es The number of times of conditioning arc is preset Arc Count is automatically reset after conditioning arc is performed Self Inspection The circuit board optical unit motors and heat shrink oven are...

Страница 87: ...to ON to enable wireless LAN connection to connect the splicer to a smartphone via wireless LAN When wireless LAN connection becomes available wireless LAN icon appears on the monitor screen 4 Start...

Страница 88: ...Function Details Splice Data Management View splice data on smartphone screen Cloud data server available for storage of all splice data Splice data with GPS location Report Builder Automatically crea...

Страница 89: ...rotates upside down automatically when the monitor is set to the back monitor type by flipping it up The back monitor type is convenient when you would like to place fiber close to you The TYPE 72M12...

Страница 90: ...The bare fiber pad is attached to the hood and they are moved together when the hood is opened and closed The bare fiber pad is detached from the hood to make sure if the fiber is clamped properly Th...

Страница 91: ...by the arrow The example shows the right hand lever is moved 1 The heater clamp lid and heater lid move independently The heater clamp lid and heater lid move together by sliding the lever in the dir...

Страница 92: ...wing procedure Clamp pressure for 1c 12c automatically Automatic settings Left and Right icon The Z stage moves back and forth Negative icon The clamp pressure becomes weaker Positive icon The clamp p...

Страница 93: ...heating operation In a high location secure the TYPE 72M12 to a tripod with M8 screw or 1 4 20UNC screw on its bottom to prevent it from dropping Do not use a tripod with a thread length of 13mm 33 64...

Страница 94: ...ith the TYPE 72M12 Secure it to the splicer refer ring to the following procedures Please hook the end of the hand strap to the strap ring on the right and left sides of the TYPE 72M12 If the hand str...

Страница 95: ...inistrator mode is P 8 2 Changing Administrator password Logging in to and logging out of Administrator mode 1 Open the Settings panel Tap Login 3 After the entered password is verified Administrator...

Страница 96: ...1 Open the Administrator settings panel Tap Password Settings Changing Administrator password 2 Tap Change Password 3 Enter the current 4 digit password and tap Done 4 Enter a new 4 digit password and...

Страница 97: ...Tap Security Settings On the next screen tap OFF in Security 4 Enter a 4 digit startup pass word and then tap Done Reenter the password for con firmation and then tap Done 5 Enter a date when the spl...

Страница 98: ...onth after the date when the startup password is activated passed Security setting is enabled Change a startup password Change a date when the splicer requires a password entry You cannot start the sp...

Страница 99: ...the page and then tap Password Lock Settings to set it to ON 4 In Operator mode splice program heater program function settings and sound setting cannot be edited If you would like to edit the setting...

Страница 100: ...m 1 Open the Administrator settings panel Tap Menu 2 From the Menu screen select Operation Settings 3 Tap the lock icon 5 The lock setting is completed After you log out of Administra tor mode the ite...

Страница 101: ...e breaking in spite of a good arc test result clean the V grooves and the bare fiber pads completely Deterioration of a jacket remover fiber cleaver may lead to fiber breaking Clean the jacket remover...

Страница 102: ...LED failed The fiber is loaded in a too forward position Make sure that the right and left fibers are placed in the correct position of the splicer Fiber cleave length is too long When cleaving the fi...

Страница 103: ...the correct position of the splicer P 2 16 Inserting fibers into the splicer There is dust on the V groove and bare fiber pad Clean the V groove and bare fiber pad P 3 1 Cleaning V grooves P 3 2 Clea...

Страница 104: ...on the V groove and bare fiber pad Clean the V groove and bare fiber pad P 3 1 Cleaning V grooves P 3 2 Cleaning bare fiber pads The angle of the fiber end face exceeds the limit allowed Cleave the le...

Страница 105: ...ree of charge a Damage or malfunction caused by misuse mishandling non qualified repair disassembly modification or any other irregular execution b Damage or malfunction caused by drop fall or any oth...

Страница 106: ...Pty Limited TEL 61 3 8401 2800 Bangkok Thailand Sumitomo Electric Thailand Limited Tel 66 0 2 260 7231 5 http www set th com London U K Sumitomo Electric Europe Ltd 220 Centennial Park Centennial Aven...

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