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3-7

3. Maintenance

｜

Electrode replacement

3. Maintenance

Splice performance is not stable or the splicer partly gets damaged if the electrodes are
installed in a wrong way.

Make sure….

・

The protrusion of the electrode cover fits in the splicer properly.

・

The tips of the electrodes face each other at the same height.

・

The thumbscrew of the electrode cover is tightened completely.

The protrusion does not fit in the splicer.

The electrodes are not at the same height.

Example:

Содержание 82C+

Страница 1: ...Be sure to read all the following warnings and cautions before use Guide to operation TYPE 82C...

Страница 2: ...Y PRECAUTIONS The meaning of these symbols In the product and this operation manual symbols are used to highlight warnings and cautions for you to read so that accidents can be prevented The meanings...

Страница 3: ...y use the heat shrink oven for long hours keeping it high temperature Doing so can cause heat shrink oven to malfunction The following case is the exception for repairing and replacing the product fre...

Страница 4: ...condition such as unusual noise smoke or unusual odor occurs immediately turn off the power and disconnect the power plug Next contact our qualified service personnel 26 Be sure to turn off the splice...

Страница 5: ...aged excessive current flow can cause loss of control during charging or discharging of the battery pack heat generation bursting and fire 7 Make sure the polarities are correctly connected Do not att...

Страница 6: ...Ion battery Follow the direction of the transport company 11 Before carrying the case make sure that there is no visible sign of damage and screw looseness on the handle and latch If the case with dam...

Страница 7: ...and fire Avoid charging the battery pack at extremely low temperature below 0 C Failure to do so may lead to deterioration in performance and battery leakage 5 Always turn off the power to the splice...

Страница 8: ...lacing the battery pack by a new one 15 When disposing of the battery pack contact our qualified service personnel or follow the local regulations 16 Although bright spots or dark spots may appear on...

Страница 9: ...NING This product is sold for the use in a limited sales area and the sale resale transfer lease or otherwise of this product to the other regions is prohibited except written consent of Sumitomo Elec...

Страница 10: ...2657736 2660633 2738583 Sweden Patent No s 1355177 1892547 United Kingdom Patent No s 1355177 1892547 1944631 2241914 2420633 2657736 2657737 2660633 2738583 Hong Kong S A R Patent No s 1106961 Desig...

Страница 11: ...ute rent lease transfer or disclose the whole or part of the writings to the public or unidentified parties and transfer disclose or display the electrical format of the writings through online media...

Страница 12: ...TYPE 82C SOFTWARE USER LICENCE SD logo is a trademark or registered trademark of SD 3C LLC Apple is a trademark or registered trademark of Apple Inc Google play is a trademark or registered trademark...

Страница 13: ...ogram 2 9 Selecting heater program 2 10 Stripping the fiber coating Cleaning the bare fiber 2 11 Cleaving the fiber 2 12 Inserting fibers into the splicer 2 14 Arc test 2 15 Starting the automatic spl...

Страница 14: ...ntenance 6 9 SumiCloud 6 10 Information 6 12 7 Other convenient functions 7 1 Back monitor type 7 1 Universal clamp 7 2 Fiber holder operation 7 3 Detachable attachable bare fiber pads 7 4 Heater clam...

Страница 15: ...s manual in a location in which you can easily get to see Optical fiber requirement The TYPE 82C can splice the following optical fiber types 1 Fiber diameter except 125 m are only applied in room tem...

Страница 16: ...fusion splicer or an accessory such as a cleaver the SumiCloud notifies a user as a caution or warning message The caution or warning message is sent to a field installer s smartphone and at the same...

Страница 17: ...version is provided Fusion splicer TYPE 82C USB cable Cooling tray Hand strap No Description Part number Quantity 1 Fusion splicer TYPE 82C 1 pc 2 Carrying case CC 82 1 pc 3 Battery pack BU 16 1 pc 4...

Страница 18: ...licable coating diameter 250 900 m Applicable fiber diameter 125 m Replacement blade for FC 6R and FC 8R FCP 20BL 7R Replacement blade for FC 6 FCP 20BL FC 8R F FC 6S C FC 6RS C FC 6S 5C Jacket remove...

Страница 19: ...en enables to start the splicing and heating processes and edit the settings Heat shrink oven Used to heat and shrink fiber protection sleeves The splicer has 2 independent heat shrink ovens front and...

Страница 20: ...blinks during the pre heating processes SET key Starts the splicing process Keys are equipped on the top of the splicer There are also SET RESET and HEAT icons on the touchscreen monitor Heat shrink...

Страница 21: ...llumination Illuminates the V groove Lit when the hood is opened Lens protection glass Protects the lens surface Microscope objective lens Fiber is observed through the lens V grooves Keep bare fibers...

Страница 22: ...d slot For splice data output Insert Wireless LAN SD card in this slot when using SumiCloud DC output terminal Used to supply DC power to a hot jacket remover SELECT switch Displays Splice Heater prog...

Страница 23: ...assword entry screen is displayed Enter your start up password referring to the instruction below HEATER key 1 Moves the cursor to left RESET key Moves the cursor to right POWER key Moves the cursor d...

Страница 24: ...es approx 200 C Take care when you run the heater High voltage High voltage is generated in the electrode during an arc Unplug the power cord and remove the battery pack be fore you access the electro...

Страница 25: ...ew type When the icon is tapped the image view type is changed to dual tandem dual side by side single single Show hide icons at the top of the screen Start the splicing process Splice program Heater...

Страница 26: ...ater program Play a help video to learn fiber preparation etc Log in to Administrator mode by entering a password You can use some more useful Administrator functions Chapter 8 Administrator mode Adju...

Страница 27: ...t all the necessary items ready TYPE 82C standard package Note that the applicable fiber protection sleeves differ depending on the cleave length P 5 2 TYPE 82C standard package Jacket remover Fiber c...

Страница 28: ...further information on each step please see the page described below 1 Turning on the TYPE 82C P 2 8 2 Home screen P 2 8 3 Selecting splice program P 2 9 5 P 2 11 6 Cleaving the fiber P 2 12 7 Inserti...

Страница 29: ...pplied to the AC adapter causing the AC adapter to stop running In this case the AC adapter needs replacing for a fee Contact our maintenance service center 3 Place the AC adapter in a proper location...

Страница 30: ...y pack slot Insert the tab of the cover into the slot Close the cover Lock the cover securely Lock Battery pack installation Insert the battery pack straight all the way in the slot Battery pack remov...

Страница 31: ...takes 4 hours to finish charging though the charging time differs according to the remaining battery capacity The LED green illuminates when the charging completes The battery pack can be charged whil...

Страница 32: ...the indicator Tap The possible cycle displayed on the monitor is estimated based on the remaining battery level It changes according to the operational environment and condition No guaranteed value Ch...

Страница 33: ...ot use or store the battery pack at high temperature such as in strong direct sunlight in cars during hot weather This may cause leakage of battery fluid If you are not going to use the battery pack f...

Страница 34: ...d after turning on the power and then Home screen is displayed after a few seconds Output cord of the AC adapter Turning on the splicer Power key Turning off the splicer Press the Power key for more t...

Страница 35: ...eration Selecting splice program P 4 1 P 4 2 Splice program list P 4 3 Customizing splice program 1 Tap the Splice program label on the Settings panel 2 Select a fiber category 3 Tap the splice progra...

Страница 36: ...operation Selecting heater program 3 Tap the heater program you would like to use P 5 1 P 5 2 Heater program list P 5 3 Customizing heater program 1 Tap the Heater program label on the Settings panel...

Страница 37: ...queaky clean Fiber protection sleeve Use the correct groove of the remover according to the fiber coating diameter See figure 1 3 Repeat the stripping process for the other fiber 4 Clean the bare fibe...

Страница 38: ...g if the cleave length is 16mm 3 Close the lid of the single fiber adapter Lower the top clamp lever 4 Slide the blade carriage to the rear of the cleaver as indicated by the arrow Blade carriage Top...

Страница 39: ...ly 1 Do not re clean the fiber after cleaving 2 To avoid damaging or contaminating a delicate fiber end insert the fiber in the splicer immediately after preparation 3 Glass fiber fragments are extrem...

Страница 40: ...fiber in the splicer so the fiber end is between the edge of the v groove and the electrodes Electrode V groove Fiber 3 Close the fiber coating clamp lid Do not touch the fiber end face against any su...

Страница 41: ...g in a typical splice program such as SMF Standard Auto Mode which is incorporated in the TYPE 82C automatically analyzes and then calibrates an arc power at each splice Normally an arc test does not...

Страница 42: ...ress the Set key An arc test is started 4 The melt back distance of the left and right fibers and the arc center position which are measured via image processing are displayed on the monitor screen Th...

Страница 43: ...prepared fiber in the fiber coating clamp of the fusion splicer P 2 14 Tap the Set icon or press the Set key to start splicing 2 Inspection of fiber end face dust 4 Estimated loss is displayed After t...

Страница 44: ...ou can do the following actions View splice data after splicing Adjust the zoom of a fiber image Available when or is selected Adjust display brightness Capture a fiber image on the screen Adjust the...

Страница 45: ...er pads Clean the V groove and bare fiber pads See the illustra tions below P 3 1 Cleaning V grooves P 3 2 Cleaning bare fiber pads Bubble Prefusion time is too short Increase the Prefusion time P 4 6...

Страница 46: ...st Once started the proof test cannot be cancelled When the proof test is complete the screen as shown above is displayed Procced with the heating process See the next page Manual proof test Take care...

Страница 47: ...1 Heater 1 Heater 2 When lowering the fiber onto the heat shrink oven use the markings on the heat shrink oven as a reference 60mm 40mm Marking for the center of the heat shrink oven 1 Open the heat...

Страница 48: ...se personal injury and damage to the heat shrink oven Evaluating protection sleeve NG Cooling tray 6 Place the protection sleeve onto the cooling tray Install the cooling tray into the splicer as show...

Страница 49: ...for drop cable is not available Groove for drop cable Remove the single fiber adapter Fiber cleaver If the single fiber adapter AP FC6M is attached to the cleaver it must be removed If the single fib...

Страница 50: ...the cable sheath using nippers 3 Insert a protection sleeve over the cable 5 Split the cable sheath to expose 30 40mm of optical fiber Cut off the split cable sheath 6 The cable sheath is removed Rep...

Страница 51: ...om the cable end 4 Place the cable in the groove for drop cable on the cleaver aligning the cable end with the end of the single fiber adapter Cleave the fiber referring to the cleaver instructions 6...

Страница 52: ...ve the fiber coating at 2 4mm away from the edge of the fiber holder Touch the JR M03 against the edge to remove and you can remove the coating at 3mm away from the edge 3 Clean the bare fiber from th...

Страница 53: ...licing process 3 Make sure that the fiber sits in the V groove correctly Perform an arc test prior to splicing 2 Place the fiber holder onto the fiber holder stage fitting the pin of the stage into th...

Страница 54: ...the cable 3 While maintaining a slight tension on the cable ends transfer the cable to the heat shrink oven and close the right hand oven clamp 2 Take out the cable and slide the fiber protection slee...

Страница 55: ...rk Clean each part with a cotton swab Please bear in mind that daily cleaning can maintain splicer performance Clean components before and after use Failure to do so may cause electric shock Cleaning...

Страница 56: ...urface dirty a fiber image is unclear resulting in imperfect image processing If the display is uneven or LED error occurs clean them with a cotton swab moistened with alcohol 1 Prepare a cotton swab...

Страница 57: ...lar motion 4 Use a dry cotton swab to wipe off any excess alcohol 5 Re fit the electrodes 6 Perform an arc test If splicing is carried out right after electrode replacement the splicer cannot automati...

Страница 58: ...sily Clean the heating plate regularly with a dry cotton swab 1 Clean the heating plate with a dry cotton swab 2 Clean the clamps of the heat shrink oven with a cotton swab moistened with alcohol Remo...

Страница 59: ...exceeds 6 000 times a warning message appears every time the splicer is powered on and until you replace electrodes according to the replacement procedures described in the next page Always replace w...

Страница 60: ...rode from the electrode cover by pulling it out straight 5 Insert the protrusion of the electrode cover in the splicer While keep pushing down the cover tighten the thumbscrew fully Refer to the illus...

Страница 61: ...lectrodes are installed in a wrong way Correct Make sure The protrusion of the electrode cover fits in the splicer properly The tips of the electrodes face each other at the same height The thumbscrew...

Страница 62: ...e storing Discard the liquid solvent properly or lock the dispenser completely and put it in a plastic bag before packing the dispenser in the case Before storing the fiber cleaver dispose of the fibe...

Страница 63: ...ate Software update The splicer software can be updated via internet Remote maintenance The splicer can be remotely inspected via internet Remote maintenance are not covered in some countries and regi...

Страница 64: ...en you clear on the type of the fiber being spliced CS G654 Auto Can be used to splice identical CSF ITU T G654 Choose the program when you clear on the type of the fiber being spliced NZ G655 Auto Ca...

Страница 65: ...d Can be used to splice identical standard DSF ITU T G 653 DS G653 Quick Can be used to splice identical standard DSF ITU T G 653 and make a faster splice In this mode APDS is disabled Other DSF The s...

Страница 66: ...fault value has been changed 5 Delete the current value using icon first and then edit the value and tap Done Std is the default value 1 On the Splice Program screen P 2 9 select the fiber category wh...

Страница 67: ...pied program and change the parameter settings First log in to Administrator mode to do this action P 8 1 Logging in to and logging out of Administrator mode 3 Tap A pull down menu appears Select Copy...

Страница 68: ...e right upper corner of the screen The splice program which is currently selected for us cannot be hidden To hide the program first select other program to deselect the program and then do the above p...

Страница 69: ...need to be changed Cleaning Arc Time Sets the time for cleaning arc to remove dust on optical fiber Gap Sets the gap between fiber end faces before arc fusion Cleave Angle Limit Sets the threshold of...

Страница 70: ...ess to Automatic or Manual MFD Mismatch Coef Sets the coefficient for an estimated loss yielded due to MFD mismatch Wavelength Sets the wavelength for loss estimation calculation MFD L Sets the MFD of...

Страница 71: ...plice program Arc discharging and motor driving systems during the splicing process 6 7 8 can only be edited in Administrator mode 1 Arc time 2 Prefuse time 3 Over Lap 4 Arc Power 5 Cleaning Arc Time...

Страница 72: ...s 3 Arc is generated 1 Select NanoTune splicing program Tap the Set icon 2 Inspection of fiber end face The NanoTune is activated when the end face is poor 4 The NanoTune splice is completed and an es...

Страница 73: ...splice mode creates an intentional core axial offset and splices fibers 4 Enter the value by touching the number keys and then tap Done An estimated splice loss displayed in the splicer varies dependi...

Страница 74: ...ill does not match the target splice loss go back to step 5 6 to adjust ATTN Coef again Touch the ATTN icon on the arc pause screen to go to the setting screen Item Details Operator Administra tor Vie...

Страница 75: ...g process is finished 40mm 0 9 Can be used for heat shrinking 40mm protection sleeves for single fiber with 0 9mm coating for example Sumitomo FPS 40 40mm 0 4 Can be used for heat shrinking 40mm prote...

Страница 76: ...connector Lynx CustomFit E SC Fusion Can be used for heat shrinking dedicated protection sleeves for Sumitomo E SC Fusion Connector SPS 45mm Thin Can be used for heat shrinking 45mm semi shrunk protec...

Страница 77: ...4 Select the parameter you would like to edit An editable parameter has a mark at the rightmost part of the row Customizing heater program Heater program can be customized as per your requirement by...

Страница 78: ...area of heater programs After the copy you can edit the name of the copied program and change the parameter settings First log in to Administrator mode to do this action P 8 1 Logging in to and loggin...

Страница 79: ...ing in to and logging out of Administrator mode 2 Tap to switch between ON OFF 1 Referring to the procedures in Page 5 4 go to Heater Program edit screen Tap the Pencil icon at the right upper corner...

Страница 80: ...eating element is heated up to the set temperature in the first half duration of the heating cycle Numerical input Heating Duration A The first half duration of heating cycle Numerical input Heat Up T...

Страница 81: ...t the splicer operation settings such as auto start re arc etc P 6 2 Function Settings P 6 5 Splice Data View splice data and edit data storage settings etc P 6 7 Maintenance P 6 9 SumiCloud Connect t...

Страница 82: ...enu label to display the Menu screen 3 Tap Operation Settings icon on the Menu screen to edit the settings 4 Tap to toggle an item ON or OFF as desired 1 Tap the Settings panel icon to open the Settin...

Страница 83: ...onal arc should be performed Add Arc Settings Allows to adjust the arc power for additional arc Ignore Cleave Angle Limit If this item is set to ON the splicer will ignore a result of cleave angle ins...

Страница 84: ...Screen Pre Fusion Screen Arc Screen Post Fusion Screen Est Loss Screen Splicing process screen setup Available in Administrator mode If X or Y only is selected X or Y screen is displayed on the screen...

Страница 85: ...unction Settings icon to edit the settings 5 Edit the setting as desired 1 Tap the Settings panel icon to open the Settings panel 4 Tap the item you would like to edit Scroll down the screen to view a...

Страница 86: ...t the power key to re start the splicer Auto Power Off AC If the splicer is in Sleep mode and not interrupted on AC operation for another certain period of time it will automatically switch off Switch...

Страница 87: ...d splice data Internal memory or SD card Histogram Displays a histogram of Splice losses and cleave angles based on stored splice data Data type to Save Allows to select data type to store from Text I...

Страница 88: ...formation please refer to P 4 6 and P 4 7 Fiber Offset Inspected offset of the core axis or diameter axis Core Offset Inspected core step status of the offset caused by deformation Core Angle Inspecte...

Страница 89: ...he circuit board optical unit motors and heat shrink oven are automatically inspected Motor Calibration The condition of all motors is inspected Caution for Arc Count Sets an arc count at which a caut...

Страница 90: ...ection to ON to enable wireless LAN connection to connect the splicer to a smartphone via Wireless LAN When wireless LAN connection becomes available wireless LAN icon appears on the monitor screen 4...

Страница 91: ...and sends by e mail Add splice location on the GPS map to the report Help Video Visual tutorial for splice operation on smartphone Help video for related products available Software update Automatic u...

Страница 92: ...down the page to view all the patent information Software Version Serial Number Is required for maintenance of the splicer Service Support Shows the name of the company that handles sales and mainten...

Страница 93: ...Set up and utilize the functions as necessary When the monitor is in the back position your splicing work is easier if the right hand and left hand coating clamps are swapped Refer to the following pr...

Страница 94: ...position of the lid according to the fiber coating type and then close the lid 0 9mm coating 0 25mm coating Bare fiber 10mm 10mm Applicable cleave length for the universal clamp 3 Re fit the coating...

Страница 95: ...be placed on the holder stage Fiber holder operation with the back monitor type When the fiber holder is used with the monitor in the back position your splicing work is easier if the direction of ope...

Страница 96: ...together The bare fiber pad is attached to the hood and they are moved together when the hood is opened and closed The bare fiber pad is detached from the hood to make sure if the fiber is clamped pr...

Страница 97: ...by the arrow The example shows the right hand lever is moved 1 The heater clamp lid and heater lid move independently The heater clamp lid and heater lid move together by sliding the lever in the dir...

Страница 98: ...that automatically starts the splicing process and the heating operation In a high location secure the TYPE 82C to a tripod with M8 screw or 1 4 20UNC screw on its bottom to prevent it from dropping T...

Страница 99: ...ed with the TYPE 82C Secure it to the splicer referring to the following procedures Please hook the end of the hand strap to the strap ring on the right and left sides of the TYPE 82C If the hand stra...

Страница 100: ...inistrator mode is P 8 2 Changing Administrator password Logging in to and logging out of Administrator mode 1 Open the Settings panel Tap Login 3 After the entered password is verified Administrator...

Страница 101: ...1 Open the Administrator settings panel Tap Password Settings Changing Administrator password 2 Tap Change Password 3 Enter the current 4 digit password and tap Done 4 Eter a new 4 digit password and...

Страница 102: ...curity Settings On the next screen tap OFF in Security 4 Enter a min 4 to max 16 digit startup password and then tap Done Reenter the password for con firmation and then tap Done 5 Enter a date when t...

Страница 103: ...every time after the date when the startup password is activated passed Security setting is enabled Change a startup password Change a date when the splicer requires a password entry You cannot start...

Страница 104: ...he page and then tap Password Lock Set tings to set it to ON 4 In Operator mode splice program heater program function settings and sound setting cannot be edited If you would like to edit the setting...

Страница 105: ...m 1 Open the Administrator settings panel Tap Menu 2 From the Menu screen select Operation Settings 3 Tap the lock icon 5 The lock setting is completed After you log out of Administrator mode the item...

Страница 106: ...breaking in spite of a good arc test result clean the V grooves and the bare fiber pads completely Deterioration of a jacket remover fiber cleaver may lead to fiber breaking Clean the jacket remover...

Страница 107: ...s a foreign object in the screen Clean the microscope lens protection glass and LEDs P 3 2 Cleaning LEDs P 3 3 Cleaning lens protection glass The fibers are not placed correctly in the splicer The fib...

Страница 108: ...re fiber pad P 3 1 Cleaning V grooves P 3 2 Cleaning bare fiber pads The splicer failed to adjust the arc gap of the left right fiber There is a foreign object in the screen Clean the microscope lens...

Страница 109: ...still poor Please change the blade position or replace the blade Instruction manual that came with the cleaver you use The splicer failed to adjust the focus There is a foreign object in the screen Cl...

Страница 110: ...to align the left right fiber There is a foreign object in the screen Clean the microscope lens protection glass and LEDs P 3 2 Cleaning LEDs P 3 3 Cleaning lens protection glass There is dust on the...

Страница 111: ...he previous page The splicer failed to inspect the right and left fibers There is dust on the fiber end face Cleave the left right fiber again Instruction manual that came with the cleaver you use The...

Страница 112: ...free of charge a Damage or malfunction caused by misuse mishandling non qualified repair disassembly modification or any other irregular execution b Damage or malfunction caused by drop fall or any ot...

Страница 113: ...ic splicers Bangkok Thailand Sumitomo Electric Thailand Limited Tel 66 0 2 260 7231 5 http www set th com Hong Kong China Sumitomo Electric Asia Ltd Tel 852 2576 0080 http www seac cn com Singapore Su...

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