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9

9. Daily inspection and maintenance

DANGER

   Never approach or touch any rotating parts (shaft, etc.) when maintaining or inspecting the reducer during

operation.

Loose clothing cought in these rotating parts may result in severe injury and/or death.

   Be sure to stop both the driving and driven machines before checking any tooth surfaces; otherwise, you may

be caught in the gear engaging section, resulting in severe injury and/or death.

   Do not operate any units without all (safety) covers in place. Failure to do so may cause injury and/or death.

CAUTION

   The surface of the reducer will get hot, do not touch the reducer ; otherwise, a burn may result.
   Do not change the oil during operation or soon after operation has ceased ; otherwise, the hot oil may cause

burns.

   Do not remove any covers or open the reducer during operation ; otherwise, splashing hot lubricant may

cause burn.

   Change lubricant according to the maintenance manual, and use only those recommended lubricants ;

otherwise, the system may be damaged.

  

Do not operate damaged PARAMAX SINGLE STAGE DRIVE SPA Series; otherwise, injury, fire, or damage 
to the system may result.
We cannot assume any responsibility for damage or injury resulting from an unauthorized modification by a
customer.

9-1) Daily inspection

To ensure proper and contined optimum operation, use the table below to perform daily inspections of the unit.

When any abnomality is found during daily inspection, take appropriate corrective measures based on "10.
Troubleshooting (P.10)" 
If normal operation is still not possible, contact the nearest agent, distributor, or service office.

Inspection item

Noise

Vibration

Surface

temperature

Oil level

Oil leakage

Foundation bolt

Details of inspection

Is there abnormal sound or sudden change in the noise characteristics during
operation ?
Is there any abnormal vibration or sudden change in the vibration of the
reducer?

Is the temperature of the surface of the reducer abnormally high ? Or is it
rising rapidly?

The temperature rise during operation differs according to the type of
reducers. A surface temperature of approx. 80 C (176  F)will not cause
any adverse effects as long as it does not rise significantly above this level.

Is the oil level decreasing ?

(Check the oil level with a dipstick or visible oil gauge when the reducer is not
operating)

Is oil leaking from the oil seal or other sections?

Have any bolts come loose ?

Table 7

 

9-2) Change of lubricant

Table 8  Oil change interval

Please consult lubrication supplier when atmosphere is contains corrosive gas or where ambient temperature 
changes dramatically.

Oil feeding 

Oil change

Whichever comes sooner, after 500 hours or six months of operation

Whichever comes sooner, after 2,500 hours or six months of operation

Whichever comes sooner, every 5,000 hours or each year

Whichever comes sooner, every 2,500 hours or each year

1st time

 

2nd time

3rd time

or later

Interval

At purchasing

Usage conditions

When case oil temperature is lower than 70 C

When case oil temperature is 70 C or higher

Содержание PARAMAX SPA Series

Страница 1: ...ed from PARAMAX SINGLE STAGE DRIVES SPA Series before shipment Supply oil according to the maintenance manual before operation A copy of this maintenance manual should be sent to the actual user of PA...

Страница 2: ...nings regarding safety and proper use DANGER CAUTION The unit should be operated only within its design and performance specifications otherwise injury or damage to a system may occur Keep hands and a...

Страница 3: ...eduction ratio Input power Service factor Serial number Fig 1 Rating plate CAUTION Unpack the unit after verifying that it is positioned right side up otherwise injury may result Verify that the unit...

Страница 4: ...or hole is provided be sure to use it After mounting PARAMAX SINGLE STAGE DRIVE SPA Series on a system however do not hoist the entire system using the hanging bolt or hole Otherwise personal injury o...

Страница 5: ...stall PARAMAX SINGLE STAGE DRIVE SPA Series on a sufficiently rigid base Use installation bolts corresponding to JIS strength class 8 8 or its equivalent The torque of installation bolts is shown in t...

Страница 6: ...ion In such case the location and number of grease nipples should be confirmed in advance The bearings are packed with grease at the time of shipment Supply grease according to the input speed every 1...

Страница 7: ...20 ISO VG320 AGMA 6EP ENERGOL GR XP 320 ALPHA SP320 OPTIGEAR BM320 TRIBOL 1100 320 GEAR COMPOUNDS EP320 MEROPA WM320 SPARTAN EP320 MOBIL GEAR 632 OMALA 320 CARTER EP320 ENER GREASE LS EP2 SPHEEROL AP3...

Страница 8: ...tored without flowing water where the air temperature is 0 C or less remove water from its inside If something adheres to the inside of the cooling coil the cooling effect is lowered Check the cooling...

Страница 9: ...wise splashing lubricant may cause burns When reversing the direction of rotation first bring the unit to a complete stop then commence reverse rotation otherwise the system may be damaged Check the o...

Страница 10: ...ng daily inspection take appropriate corrective measures based on 10 Troubleshooting P 10 If normal operation is still not possible contact the nearest agent distributor or service office Inspection i...

Страница 11: ...shop Place the key in position Repair at a specialized workshop Adjust the protective device Change the connection The output shaft turns when there is no load Excessive temperature rise Oil leakage A...

Страница 12: ...herical roller bearing 6002 Spherical roller bearing 6003 Spherical roller bearing 6004 Spherical roller bearing 6502 Oil seal 6504 Oil seal Fig 8 SPA Series 4101 6001 6004 2501 6002 3601 6502 4121 65...

Страница 13: ...God or any other reasons beyond the control of the Seller 8 waste exhaustion normal wear and tear or deterioration on the parts of the Products such as bearing oil seal 9 any other troubles problems...

Страница 14: ......

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