background image

SECTION 1

8

swallowed,  induce  vomiting  by  administering  a
tablespoon of salt, in each glass of clean, warm
water  until  vomit  is  clear,  then  administer  two
teaspoons  of  baking  soda  in  a  glass  of  clean
water. Have patient lay down and cover eyes to
exclude light. Call a physician immediately.

1.8

ELECTRICAL SHOCK

A.

This  compressor  should  be  installed  and  main-
tained in full compliance with all applicable Fed-
eral,  State  and  Local  codes,  standards  and
regulations, including those of the National Elec-
trical  Code,  and  also  including  those  relative  to
equipment  grounding  conductors,  and  only  by
personnel  that  are  trained,  qualified  and  dele-
gated to do so.

B.

Keep  all  parts  of  the  body  and  any  hand-held
tools  or  other  conductive  objects  away  from
exposed live parts of electrical system. Maintain
dry footing, stand on insulating surfaces and 

DO

NOT

 contact any other portion of the compressor

when making adjustments or repairs to exposed
live parts of the electrical system. Make all such
adjustments or repairs with one hand only, so as
to  minimize  the  possibility  of  creating  a  current
path through the heart.

C.

Attempt repairs in clean, dry and well lighted and
ventilated areas only.

D. DO NOT

 leave the compressor unattended with

open electrical enclosures. If necessary to do so,
then  disconnect,  lock  out  and  tag  all  power  at
source  so  others  will  not  inadvertently  restore
power.

E.

Disconnect, lock out, and tag all power at source
prior  to  attempting  repairs  or  adjustments  to
rotating  machinery  and  prior  to  handling  any
ungrounded conductors.

1.9

LIFTING

A.

If  the  compressor  is  provided  with  a  lifting  bail,
then lift by the bail provided. If no bail is provided,
then lift by sling. Compressors to be air-lifted by
helicopter  must  not  be  supported  by  the  lifting
bail but by slings instead. In any event, lift and/or
handle  only  in  full  compliance  with  OSHA  stan-
dards 29 CFR 1910 subpart N and/or any appli-
cable Federal, State, and Local codes, standards
and regulations.

B.

Inspect  points  of  attachment  for  cracked  welds
and  for  cracked,  bent,  corroded  or  otherwise
degraded  members  and  for  loose  bolts  or  nuts
prior to lifting.

C.

Make  sure  entire  lifting,  rigging  and  supporting
structure  has  been  inspected,  is  in  good  condi-
tion  and  has  a  rated  capacity  of  at  least  the
weight  of  the  compressor.  If  you  are  unsure  of
the weight, then weigh compressor before lifting.

D.

Make  sure  lifting  hook  has  a  functional  safety
latch  or  equivalent,  and  is  fully  engaged  and
latched on the bail or slings.

E.

Use guide ropes or equivalent to prevent twisting
or swinging of the compressor once it has been
lifted clear of the ground.

F. DO NOT

 attempt to lift in high winds.

G.

Keep  all  personnel  out  from  under  and  away
from the compressor whenever it is suspended.

H.

Lift compressor no higher than necessary.

 DANGER

All field equipment must be tested for elec-
trostatic fields prior to servicing or making 
contact with the machine using the follow-
ing or equivalent test equipment:

Fluke Model 1AC-A

such as Fluke Networks Model 
C9970

It is the responsibility of each organization 
to provide/arrange training for all their 
associates expected to test for electrostatic 
fields.

Содержание TSR20

Страница 1: ...Y NOTICE PART NUMBER KEEP FOR FUTURE REFERENCE USER MANUAL SULLAIR CORPORATION The information in this manual is current as of its publication date and applies to compressor serial number and all subs...

Страница 2: ...City Indiana Instruction includes training on the function and installation of Sullair service parts troubleshooting common faults and malfunctions and actual equipment operation These seminars are r...

Страница 3: ...ING 9 1 10 ENTRAPMENT 11 2 1 INTRODUCTION 11 2 2 COMPRESSOR COMPONENT DESCRIPTION 15 2 3 COMPRESSOR COOLING AND AL DESCRIPTION 15 2 4 COMPRESSOR DISCHARGE SYST 15 2 5 VSD CONTROL SYSTEM 18 2 6 FIXED S...

Страница 4: ...4 4 6 FLUID LEVEL CHECK 35 4 7 ELECTRICAL PREPARATION 36 4 8 MOTOR ROTATION DIRECTION CHECK 37 5 1 ROUTINE OPERATION SETUP 39 6 1 GENERAL 39 6 2 MAINTENANCE AFTER INITIAL 50 HOURS OF OPERATION 39 6 3...

Страница 5: ...rein are applicable to most compressors and the concepts behind these statements are generally applicable to all compressors 1 2 PERSONAL PROTECTIVE EQUIPMENT A Prior to installing or operating the co...

Страница 6: ...including air line anti icer system antifreeze compound or fluid film to accumulate on under or around acoustical mate rial or on any external surfaces of the air com pressor Wipe down using an aqueo...

Страница 7: ...codes or regula tions B DO NOT use air line anti icer systems in air lines supplying respirators or other breathing air utili zation equipment and DO NOT discharge air from these systems into unventi...

Страница 8: ...otating machinery and prior to handling any ungrounded conductors 1 9 LIFTING A If the compressor is provided with a lifting bail then lift by the bail provided If no bail is provided then lift by sli...

Страница 9: ...a cles at floor level and transport and corner at minimum practical speeds N Make sure pallet mounted compressors are firmly bolted or otherwise secured to the pallet prior to attempting to forklift o...

Страница 10: ...NOTES 10...

Страница 11: ...directly with the air as the rotors turn which compresses the air The fluid flow has three basic functions 1 As a coolant it controls the air temperature rise normally associated with the heat of comp...

Страница 12: ...TSR32 USER MANUAL R00 SECTION 2 12 Figure 2 1 Sullair TSR 32 Rotary Screw Air Compressor Air Cooled VSD...

Страница 13: ...SECTION 2 TSR32 USER MANUAL R00 13 Figure 2 2 Sullair TSR 32 Rotary Screw Air Compressor Air Cooled Fixed Speed...

Страница 14: ...TO FLUID COOLER CC FROM FLUID COOLER DD TO UNIT INJECTION BLOCK EE TO AFTERCOOLER FF FROM AFTERCOOLER GG AIR SUPPLY OUTLET HH MOISTURE DRAIN OUTLET 1 FLUID FILTER 2 FLUID STOP VALVE 3 MINIMUM PRESSUR...

Страница 15: ...amount of fluid remaining in the compressed air collects on the surface of the separator elements as the air flows through the separators Two return lines or scavenge tube lead from the bottom of the...

Страница 16: ...solenoid valve opens feeding air pressure to the spiral valve actuator This in turn expands the diaphragm and engages the pinion mounted on the spiral valve shaft assembly resulting in a rotary motio...

Страница 17: ...SECTION 2 TSR32 USER MANUAL R00 17...

Страница 18: ...tor for the spiral valve gradually opens apply ing air pressure to the spiral valve actuator Air pressure at the actuator expands the diaphragm The rack in turn engages with the pinion mounted on the...

Страница 19: ...be disabled in the Supervisor modulation is disabled the unload pressure must be reset to the rated load pressure of the machine For example an L model rated for 100 psig full load operation and 110 p...

Страница 20: ...TSR32 USER MANUAL R00 SECTION 2 20 Figure 2 6 TSR 32 Piping and Instrumentation VSD 02250177 348 R01...

Страница 21: ...ELEMENT SECONDARY SEPARATOR 22 250034 123 1 ELEMENT PRIMARY SEPARATOR 23 02250117 009 2 GAUGE PRESSURE PLEASE NOTE WHEN ORDERING PARTS INDICATE SERIAL NUMBER OF COMPRESSOR 28 02250097 611 2 GLASS FLUI...

Страница 22: ...TSR32 USER MANUAL R00 SECTION 2 22 Figure 2 7 TSR 32 Piping and Instrumentation Fixed Speed 02250177 349 R01...

Страница 23: ...4 129 1 ELEMENT SECONDARY SEPARATOR 22 250034 123 1 ELEMENT PRIMARY SEPARATOR 23 02250117 009 2 GAUGE PRESSURE PLEASE NOTE WHEN ORDERING PARTS INDICATE SERIAL NUMBER OF COMPRESSOR 28 02250097 611 2 GL...

Страница 24: ...NOTES 24...

Страница 25: ...0 MOTOR TEFC HZ VOLTAGE 460 60 DRIVE AMP RATING 385A WEIGHT lbs 19 900 LENGTH in 220 WIDTH in 84 HEIGHT in 104 COMPRESSOR TSR 32 Type Rotary Screw Standard Operating Pressure 100 psig 7 bar 125 psig 9...

Страница 26: ...oam ing filter plugging or orifice line obstruc tion CAUTION Do not mix different types of lubricants Mixing lubricants can cause malfunctions or compressor damage will void the com 1 Fluid Fill Port...

Страница 27: ...NOTES 27...

Страница 28: ...TSR32 USER MANUAL R00 SECTION 3 28 02250175 423 R01...

Страница 29: ...SECTION 3 TSR32 USER MANUAL R00 29 02250177 017 R01...

Страница 30: ...TSR32 USER MANUAL R00 SECTION 3 30 Figure 3 4 Wiring 02250177 397 R00...

Страница 31: ...SECTION 3 TSR32 USER MANUAL R00 31 02250177 398 R00...

Страница 32: ...NOTES 32...

Страница 33: ...mponents faces absorb sound and reduce ambient noise levels Hard surfaces reflect noise and have little effect on ambient noise lev els 4 2 VENTILATION AND COOLING AIR COOLED COMPRESSORS clearance aro...

Страница 34: ...iver Compressors have built in aftercoolers and are equipped with a condensate drain located next to the air outlet connection A drain line should be installed to remove the condensate which builds up...

Страница 35: ...from a suitable electrical power source is critical because voltage drops can adversely effect the performance of the compressor Refer to Table 4 2 Motor Wiring Basic Data Parallel feeder cable connec...

Страница 36: ...once quickly and in succession the START and STOP pads This action will bump start the motor When looking from the motor end opposite the compressor unit the shaft should turn clockwise If reverse ro...

Страница 37: ...6 8 Troubleshooting Introduction on page 43 under EXCESSIVE COMPRESSOR FLUID CONSUMPTION for a probable cause and corrective action After a routine start observe the controller display for the proper...

Страница 38: ...0XH 175 PSIG TSR32_300L 100 PSIG TSR32_300H 125 PSIG TSR32_300HH 150 PSIG TSR32_300XH 175 PSIG Cooling Air Press Trans 250PSI P1 Max Maximum discharge pressure KT Fluid No Water Switch No Oil Switch N...

Страница 39: ...d Piping System 2 Replace the fluid filter element 6 4 FLUID MAINTENANCE Drain the receiver tank and change the compressor fluid using instructions shown in the Lubrication Guide 6 5 FILTER MAINTENANC...

Страница 40: ...ELEMENT REPLACEMENT Element replacement is performed by reversing the removal instructions Make sure that the element is fully seated into the housing 6 7 SEPARATOR MAINTENANCE Replace the separator...

Страница 41: ...ssor 11 Check the return line strainer before re start ing the compressor If needed either clean or replace the strainer FLUID RETURN SIGHT GLASS MAINTENANCE Refer to Figure 6 4 The fluid return sight...

Страница 42: ...406480 or order repair kit 250031 271 Figure 6 4 Fluid Return Sight Glass 1 Tube Connectors 2 Filter Assembly I 3 Sight Glass Orifice Block 4 Secondary Element orifice 03 5 Primary Element orifice 09...

Страница 43: ...ng element from the coupling jaws 5 Install the new element by wrapping it around the jaws engaging the cogs on the element into the jaws 6 Reinstall the outer sleeve and secure by tightening the two...

Страница 44: ...ar for integrated coolers 50 psig 3 4 bar for remote coolers when maximum operating pressure is reached Repair if defective Open or shorted P1 P2 P3 or P4 sensor message replace sensor indicated Opera...

Страница 45: ...place if necessary kit available Ruptured Sullicon control diaphragm Replace Plugged control line filter Clean or repair if necessary Excessive Fluid Consumption Clogged return line strainer or orific...

Страница 46: ...NOTES 46...

Страница 47: ...NOTES 47...

Страница 48: ...sors LTD Princes Highway Hallam Victoria 3803 Australia Telephone 61 3 9703 8000 Fax 61 3 9703 8053 www championcompressors com au SULLAIR CORPORATION 3700 East Michigan Boulevard Michigan City Indian...

Отзывы: