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Installation & Maintenance Instructions

MODELS SM

INDEX

PAGE NO.

SAFETY WARNING

TECHNICAL SPECIFICATIONS

GENERAL

DIMENSIONS

UNPACKING

5 - 6

INSTALLATION

INSTALLATION CHECKLIST

7 - 8

POSITIONING YOUR SYSTEM

INSTALLING YOUR SYSTEM PNEUMATICALLY

10 - 11

INSTALLING YOUR SYSTEM ELECTRICALLY

12 - 13

COMMISSIONING

MAINTENANCE

MAINTENANCE PRECAUTIONS

ROUTINE MAINTENANCE

MAINTENANCE EXAMINATION

MAINTENANCE PLANS

DESICCANT SAFETY INFORMATION

14- 15

KNOWN MISUSE

16 - 18

WARRANTY

APPENDIX A

20 - 21

MAINTENANCE & EXAMINATION RECORD

FIGURES

DRYER INSTALLED AFTER ‘WET” AIR RECEIVER

TYPICAL SINGLE BANK INSTALLATION

3 CONTROL ENCLOSURE

INDEX

Содержание SM-1100N

Страница 1: ...SM160N SM1650N DESICCANT AIR DRYERS Installation Maintenance Instructions...

Страница 2: ......

Страница 3: ...EM PNEUMATICALLY 10 11 D INSTALLING YOUR SYSTEM ELECTRICALLY 12 13 5 COMMISSIONING 13 6 MAINTENANCE A MAINTENANCE PRECAUTIONS 13 B ROUTINE MAINTENANCE 13 C MAINTENANCE EXAMINATION 14 D MAINTENANCE PLA...

Страница 4: ...y possible circumstance which may represent a potential hazard The WARNINGS in this manual cover the most common potential hazards and are therefore not all inclusive If the user employs an operating...

Страница 5: ...g 152 psi g 4 bar g 58 psi g 50 C 122 F 5 C 41 F Control equipment 24V ac SM electronic SMART 75db A Desiccant High tensile extruded aluminium coated with Alocrom anti corrosion protection and paint f...

Страница 6: ...5 8 SM 160N SM 240N SM 320N SM 400N SM 480N SM 560N SM 640N SM 800N MPF470 MPH470 MPF470 MPH470 MPF470 MPH470 MPF470 MPH470 MPF850 MPH850 MPF850 MPH850 MPF850 MPH850 MPF850 MPH850 Dimensions in mm Pip...

Страница 7: ...5 3 UNPACKING 1 2 3 4...

Страница 8: ...6 7 5 6...

Страница 9: ...in the mounting feet Ensure that there is sufficient space around the equipment for safety and maintenance including space for lifting tackle and loading Ensure minimum distance between dryer bank ce...

Страница 10: ...r without adequate pre and after filtration Install multiple banks with less than 500mm 19 7 750mm 29 5 for SM 1100N to SM 1650N between centres the instrumentation shroud will not open Manifold multi...

Страница 11: ...prevent overflow ensure where applicable a Flow Control Device FCD is fitted into the outlet flexible connection This will indicate via high differential pressure when the dryer is being overflowed F...

Страница 12: ...t 1 and Outlet 2 compressed air lines to the valve housings marked Inlet and Outlet ensuring the protective dust covers fitted to the flanges on the dryer are removed prior to connection MANIFOLD DRAI...

Страница 13: ...e positioned as close to the dryer inlet as possible Sullair grades MPF 3 and MPH 4 pre filters must be fitted upstream of the inlet to prevent contamination of the desiccant beds In cases of extreme...

Страница 14: ...the shroud supports and feed the main supply cable 1 through so it exits the dryer body Connect the cable to a suitable rated AC supply with means of external fused isolation OPTIONAL CONNECTION For r...

Страница 15: ...hat the complete unit with all accessories and safety devices is kept in good working order Maintenance overhaul and repair work must only be carried out by either Sullair or a Sullair authorised dist...

Страница 16: ...Sullair Service Manager or a Sullair authorised distributor E DESICCANT SAFETY INFORMATION Instructions for use of SNOWSTORM filler Sullair snowstorm fillers must always be used when recharging the d...

Страница 17: ...tact with moisture Ideally it should be stored in a clean dry warehouse in the original package on pallets It should not be stored with materials subject to catalytic decomposition FIRE AND EXPLOSION...

Страница 18: ...cation Combining drain pipes from WS MPF MPH INLET MANIFOLD Pipe diameter too small causing preferential flow on multi bank installations No automatic drains fitted to pipework Unsupported pipework ca...

Страница 19: ...ect wire stripping tools CONTROL BOX Excessive voltage drop on incoming supply Purge setting by amps non use of flow meters Incorrect fusing used external Incorrect supply wire incoming No earth wire...

Страница 20: ...service free Use of non genuine parts or sensors Servicing dryer whilst still connected to electrical power and compressed air INLET COMPRESSED AIR AND ELECTRICAL POWER SUPPLY Air supply going outsid...

Страница 21: ...h item of the Equipment and has been stored installed commissioned operated and maintained in accordance with such instruction and good practice Sullair shall not be under any liability whatsoever und...

Страница 22: ...ODEL NO SERIAL NO INSTALLATION DATE COMMISSIONING DATE COMMISSIONED BY PLEASE PRINT COMPANY NAME TELEPHONE NO SERVICE PLAN INSPECTION EXAMINATION REPAIR MAINTENANCE IF ANY Name Signature Date Summary...

Страница 23: ...21 INSPECTION EXAMINATION REPAIR MAINTENANCE IF ANY Name Signature Date Summary Remarks...

Страница 24: ...an Blvd Michigan City IN 46360 Telephone 1 800 SULLAIR or 1 219 879 5451 Fax 1 219 874 1273 Fax 1 219 874 1835 Parts Fax 1 219 874 1805 Service Stock No 171051100 Rev 000 Sullair Part No 02250107 349...

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