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Selecting the Proper Stud Collet (Stud Holder)

 

Listed below are the common collet styles, the choice between these setups is usually a matter of per-

sonal preference

 

1. The B collet which is a two

-

piece assembly (collet and insert).  The insert determines how much of

the stud is engaged in the collet.

2. The CI (Collet Insert) which is a single part and the amount of the stud that is engaged is predeter-

mined.

3. Standard Adjustable Chucks have an adjustable internal screw to manually adjust for the engage-

ment of the stud.

The collet sizes are based on the diameter of the stud to be welded. 

CD Stud Gun Setup

 

1. Place the collet into the collet

adapter of the stud gun and set the

locking screws to hold the collet in

place.

2. Mount the two legs and foot piece

onto the stud gun. The collet

should be centered through the

opening of the foot piece.

3. Insert the stud to be welded into

the collet.

4. Adjust the leg and foot piece by sliding it into position until approximately 1/8” of the stud pro-

trudes from beyond the foot piece. Lock legs in place with the set screws.

5. The tension setting is adjusted by turning the adjustment cap on the back of the stud gun. On the

side of the stud gun is the tension setting indicator, this displays the tension setting of the internal

spring.

6. The spring tension setting of the stud gun will vary depending on the application. Generally, mild

steel and stainless steel should be set in the 1 to 2 range. Aluminum and other nonferrous metals

will require settings in the 3 to 5 range.

SETUP AND WELDING 

Collet Adapter 

Collet

 

Leg Piece

 

Adjustment Cap

 

Tension Indicator

 

10

 

Foot Piece

 

WWW.STUDWELDPROD.COM 

800-252-1919

Содержание StudPro 2500XI

Страница 1: ...OPERATOR S MANUAL STUDPRO SERIES Capacitor Discharge Stud Welder MODELS StudPro 2500XI StudPro 2500XIP StudPro 3125XI StudPro 3750XI WWW STUDWELDPROD COM 800 252 1919...

Страница 2: ...Description Pages Warranty Information 1 Safety 2 Specifications and Features 3 Product Components 4 5 Screen Operation 6 8 Setup and Welding 9 11 CD Stud Gun Exploded View 12 WWW STUDWELDPROD COM 800...

Страница 3: ...hearing Wear earplugs or oth er protective gear if applicable Fumes and gases expelled during welding can be health hazards Make sure welding is done in a well ventilated area Hot metal splatter can c...

Страница 4: ...ating or poor input power Rigid internal construction minimizes the possibility of components coming loose during rough han dling or operation Hand tool has been ergonomically designed to reduce opera...

Страница 5: ...P only on all other TW i models this connector is a secondary Weld Ground Connector 4 Stud Gun Control Cable Connector 5 Stud Gun Weld Cable Connector 6 ON OFF Switch 7 10A Fuse 8 Manufacturer Model N...

Страница 6: ...tion Fan 2 ON OFF Switch 3 10A Fuse 4 AC Inline Filter Power Cord Socket 5 Capacitor Bank 6 Freewheeling Diodes 7 SCR Clamp 8 Discharge Resistor 9 Control Board PRODUCT COMPONENTS 4 3 1 2 5 9 8 7 6 5...

Страница 7: ...ts Metric Stud Mode Contact Indicator Stud Preset Screen Voltage Preset Screen Charge Indicator Welding Voltage Stud Counter Voltage Adjustment Adjustment Voltage Presets Mode Selection Voltage Mode S...

Страница 8: ...RESET tab located at the bottom of the screen The screen will then prompt the user for a confirmation to clear the stud counter To cancel the resetting of the stud counter simply press NO on the scre...

Страница 9: ...e Limiter Activated Protects capacitor from overheating by limiting the user to a maximum average duty cycle This protec tion only activates when the set point of the welder is above 85V Below 85V the...

Страница 10: ...t on the unit Push the plug firmly into the socket and twist clockwise to secure the plug into the correct position 3 Connect the ground clamp into the ground terminal socket on the front of the unit...

Страница 11: ...ount the two legs and foot piece onto the stud gun The collet should be centered through the opening of the foot piece 3 Insert the stud to be welded into the collet 4 Adjust the leg and foot piece by...

Страница 12: ...chieve the desired results 2 Welding is done by placing the stud into the collet and pressing the stud gun to the work piece 3 Hold the gun perpendicular to the work piece align the stud to the desire...

Страница 13: ...CD GUN EXPLODED VIEW 12 WWW STUDWELDPROD COM 800 252 1919...

Страница 14: ...8 CDB 037 10 MM CDB 010M SOYER COLLETS STUD DIA PART NO 6 CDBS 013 4 MM CDBS 004M 8 CDBS 015 10 CDBS 018 5 MM CDBS 005M 6 MM CDBS 006M 1 4 CDBS 025 5 16 CDBS 031 CAPACITOR DISCHARGE ACCESSORIES 3 8 D...

Страница 15: ...TUD STOP LENGTH LENGTH PART NO 1 4 1 1 4 033 781 3 8 1 1 8 033 782 1 2 1 033 783 5 8 7 8 033 784 3 4 3 4 033 785 7 8 5 8 033 775 1 1 2 033 776 1 1 8 3 8 033 777 1 1 4 1 4 033 778 1 3 8 BUTTON STOP 1 8...

Страница 16: ...015 100 10 X 1 4 CI 018 025 10 X 3 8 CI 018 037 10 X 1 2 CI 018 050 10 X 5 8 CI 018 062 10 X 3 4 CI 018 075 10X 1 CI 018 100 1 4 X 1 4 CI 025 025 1 4 X 3 8 CI 025 037 1 4 X 1 2 CI 025 050 1 4 X 5 8 CI...

Страница 17: ...WWW STUDWELDPROD COM 800 252 1919 WWW STUDWELDPROD COM 800 252 1919...

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