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Screen Status Indicators

 

SCREEN OPERATION 

Status Indicator

 

8

 

Status      

Indicator

 

Description

 

Solution

 

OVERTEMP

 

Unit Has Exceeded  

Temperature Threshold

 

Unit needs to cool down before more welds can be 
made. Please allow the unit to cool down and clear 
the overtemp warning.

 

UNDER 

VOLTAGE

 

Insufficient Input 

Power

 

Unit has detected insufficient supply power. Connect 
the unit to a more stable power supply.

 

DC LIMIT ON

 

Duty Cycle Limiter 

Activated

 

Protects capacitor from overheating by limiting the 
user to a maximum average duty cycle. 

This protec-

tion only activates when the set point of the welder 
is above 85V. Below 85V there is no limitation to the 
duty cycle of the unit.

 

ERR: CHRG TIME

 

Max Charge Time 

Exceeded

 

Unit has taken too long to charge and there may be an 
issue with the capacitor. With unit powered down en-
sure that all connectors and connections are tight.

 

ERR: OUTPUT

 

Capacitor Short 

Detection

 

Capacitor is not charging properly and the outputs 
may be shorted. Check the unit for damage as well as 

WWW.STUDWELDPROD.COM 

800-252-1919

Содержание StudPro 2500XI

Страница 1: ...OPERATOR S MANUAL STUDPRO SERIES Capacitor Discharge Stud Welder MODELS StudPro 2500XI StudPro 2500XIP StudPro 3125XI StudPro 3750XI WWW STUDWELDPROD COM 800 252 1919...

Страница 2: ...Description Pages Warranty Information 1 Safety 2 Specifications and Features 3 Product Components 4 5 Screen Operation 6 8 Setup and Welding 9 11 CD Stud Gun Exploded View 12 WWW STUDWELDPROD COM 800...

Страница 3: ...hearing Wear earplugs or oth er protective gear if applicable Fumes and gases expelled during welding can be health hazards Make sure welding is done in a well ventilated area Hot metal splatter can c...

Страница 4: ...ating or poor input power Rigid internal construction minimizes the possibility of components coming loose during rough han dling or operation Hand tool has been ergonomically designed to reduce opera...

Страница 5: ...P only on all other TW i models this connector is a secondary Weld Ground Connector 4 Stud Gun Control Cable Connector 5 Stud Gun Weld Cable Connector 6 ON OFF Switch 7 10A Fuse 8 Manufacturer Model N...

Страница 6: ...tion Fan 2 ON OFF Switch 3 10A Fuse 4 AC Inline Filter Power Cord Socket 5 Capacitor Bank 6 Freewheeling Diodes 7 SCR Clamp 8 Discharge Resistor 9 Control Board PRODUCT COMPONENTS 4 3 1 2 5 9 8 7 6 5...

Страница 7: ...ts Metric Stud Mode Contact Indicator Stud Preset Screen Voltage Preset Screen Charge Indicator Welding Voltage Stud Counter Voltage Adjustment Adjustment Voltage Presets Mode Selection Voltage Mode S...

Страница 8: ...RESET tab located at the bottom of the screen The screen will then prompt the user for a confirmation to clear the stud counter To cancel the resetting of the stud counter simply press NO on the scre...

Страница 9: ...e Limiter Activated Protects capacitor from overheating by limiting the user to a maximum average duty cycle This protec tion only activates when the set point of the welder is above 85V Below 85V the...

Страница 10: ...t on the unit Push the plug firmly into the socket and twist clockwise to secure the plug into the correct position 3 Connect the ground clamp into the ground terminal socket on the front of the unit...

Страница 11: ...ount the two legs and foot piece onto the stud gun The collet should be centered through the opening of the foot piece 3 Insert the stud to be welded into the collet 4 Adjust the leg and foot piece by...

Страница 12: ...chieve the desired results 2 Welding is done by placing the stud into the collet and pressing the stud gun to the work piece 3 Hold the gun perpendicular to the work piece align the stud to the desire...

Страница 13: ...CD GUN EXPLODED VIEW 12 WWW STUDWELDPROD COM 800 252 1919...

Страница 14: ...8 CDB 037 10 MM CDB 010M SOYER COLLETS STUD DIA PART NO 6 CDBS 013 4 MM CDBS 004M 8 CDBS 015 10 CDBS 018 5 MM CDBS 005M 6 MM CDBS 006M 1 4 CDBS 025 5 16 CDBS 031 CAPACITOR DISCHARGE ACCESSORIES 3 8 D...

Страница 15: ...TUD STOP LENGTH LENGTH PART NO 1 4 1 1 4 033 781 3 8 1 1 8 033 782 1 2 1 033 783 5 8 7 8 033 784 3 4 3 4 033 785 7 8 5 8 033 775 1 1 2 033 776 1 1 8 3 8 033 777 1 1 4 1 4 033 778 1 3 8 BUTTON STOP 1 8...

Страница 16: ...015 100 10 X 1 4 CI 018 025 10 X 3 8 CI 018 037 10 X 1 2 CI 018 050 10 X 5 8 CI 018 062 10 X 3 4 CI 018 075 10X 1 CI 018 100 1 4 X 1 4 CI 025 025 1 4 X 3 8 CI 025 037 1 4 X 1 2 CI 025 050 1 4 X 5 8 CI...

Страница 17: ...WWW STUDWELDPROD COM 800 252 1919 WWW STUDWELDPROD COM 800 252 1919...

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