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General safety instructions

2

General safety instructions

The manufacturer accepts no liability for damages caused
by disregarding any of the documentation.

2.1

Intended use

Only use the pump with suitable media (

resistance lists).

Do not use pump with solid particles.

Do not use pump for combustible or explosive fluids.

Adhere to the operating limits and size-dependent mini-
mum flow rates.

Avoid dry running:
Initial damage, such as destruction of bearings, seals and
plastic parts, will occur within a few seconds.

Make sure the pump is only operated with, and never
without, pumped liquid.

Ensure that the sealing chamber is sufficiently filled.

Ensure that there are no excessively high amounts of
gas in the pumping medium.

Ensure that the pump is operated only within the per-
missible operating range.

Ensure that the insertion of valves or filters does not
make the pressure too low on the inlet side of the pump.

Ensure that high temperatures and/or low suction pres-
sures of the pumped medium do not cause the vapor
pressure to fall below the minimum value, and that gas
bubbles are formed at the pairs of bearings.

Avoid cavitation:

Open the suction-side fitting and do not use it to regu-
late the flow.

Do not open the pressure-side fitting beyond the
agreed operating point.

Avoid overheating:

Do not operate the pump while the pressure-side fitting
is closed.

Note minimum flow (

Data sheet).

Avoid damage to the motor:

Do not open the pressure-side fitting beyond the
agreed operating point.

Note the maximum permissible number of times the
motor can be switched on per hour (

manufacturer's

specifications).

Consult with the manufacturer regarding any other use of
the device.

If pumps are delivered without motors, then final assembly
as a pump assembly must take place in accordance with
the provisions of the Machinery Directive 2006/42/EC.

Use the pump only as part of a large system/tool.

Prevention of obvious misuse (examples)

Observe pump limits of use regarding temperature, pres-
sure, flow and speed (

data sheet).

The power consumption of the pump increases as the spe-
cific gravity of the pumped fluid increases. Adhere to the
permissible specific gravity in order to eliminate the pos-
sibility that the pump, coupling and motor become over-
loaded (

data sheet).

A lower specific gravity is permissible. Adapt the auxiliary
systems accordingly.

Do not use the pumps to pump media containing solid par-
ticles.

When using auxiliary plant systems:

Ensure compatibility of the operating medium with the
product medium.

Ensure constant supply of the relevant operating
medium.

Pumps used with water as the pumped liquid must not be
used for foodstuffs or drinking water. Use for food or drink-
ing water only if specified in the data sheet.

The type of installation should be selected only in accor-
dance with these operating instructions. For example, the
following are not allowed:

Hanging base plate pumps in the pipe

Overhead installation

Installation in the immediate vicinity of extreme heat or
cold sources

Installation too close to a wall

2.2

General safety instructions

Observe the following regulations before carrying out any
work.

2.2.1

Product safety

The pump has been built according to state-of-the-art technol-
ogy and the recognized technical safety regulations. Never-
theless, operation of the pump can still put the life and health
of the user or third parties at risk or damage the pump or other
property.

Operate the pump only if it is in perfect technical condition
and use it only as intended, staying aware of safety and
risks, and in adherence to the instructions in this manual.

Keep this manual and all other applicable documents com-
plete, legible and accessible to personnel at all times.

Refrain from any procedures and actions that would pose
a risk to personnel or third parties.

In the event of any safety-relevant faults, shut down the
pump immediately and have the fault corrected by appro-
priate personnel.

In addition to the entire documentation for the product,
comply with statutory or other safety and accident-preven-
tion regulations and the applicable standards and guide-
lines in the country where the pump is operated.

6

SHM

BA-2018.08.21 EN

300 092

Содержание SHM 20-15

Страница 1: ...ion BA 2018 08 21 EN Print No 300 092 TR MA DE Rev004 ST BBE GmbH Co KG Hollwieser Stra e 5 32602 Vlotho Germany Phone 49 0 5733 799 0 Fax 49 0 5733 799 5000 E mail contact stuebbe com Internet www st...

Страница 2: ...s 17 5 4 1 Keeping the piping clean 17 5 4 2 Installing suction pipe 17 5 4 3 Installing the pressure pipe 17 5 4 4 Inspection for stress free pipe connections 17 5 5 Electrical connection 17 5 5 1 Co...

Страница 3: ...3 Measures to be taken if the pump is shut down 19 Tab 4 Measures depending on the behavior of the pumped liquid 19 Tab 5 Fault number assignment 26 Tab 6 Troubleshooting list 28 Tab 7 Designation of...

Страница 4: ...ollow this manual and the other applicable documents especially all safety instructions and warnings 1 2 Other applicable documents Document purpose Where found ATEX additional manual 300 365 Addition...

Страница 5: ...azardous situation Minor injury Potentially hazardous situation Material damage Safety warning sign Take note of all information highlighted by the safety warning sign and follow the instructions to a...

Страница 6: ...flow and speed data sheet The power consumption of the pump increases as the spe cific gravity of the pumped fluid increases Adhere to the permissible specific gravity in order to eliminate the pos si...

Страница 7: ...cold and moving parts pump safety guarding provided by the customer For pumps without capability to run dry Dry run pro tection For potential electrostatic charging provide suitable grounding Warranty...

Страница 8: ...itional manual Additional instructions for use in explosive atmospheres www stuebbe com pdf_manuals 300365 pdf 2 3 3 Magnetic field The magnetic field of the magnetic coupling can destroy prod ucts th...

Страница 9: ...7 Fig 1 Name plate example 1 Pump type 2 Serial number 3 Ident number 4 Housing sealing material 5 Shaft seal information 6 Impeller diameter mm 7 Differential head 8 Flow 3 1 2 ATEX type plate Typ Se...

Страница 10: ...Layout and Function 3 2 Description Non self priming horizontal centrifugal pump Magnetically coupled and hermetically sealed 10 SHM BA 2018 08 21 EN 300 092...

Страница 11: ...n flange 2 Pressure flange 3 Magnetic coupling 4 Terminal box 5 Motor 6 Base frame 7 Volute casing 3 4 Shaft seals Only one of the following shaft seals is used 3 4 1 Magnetic coupling Magnetic coupli...

Страница 12: ...cking and inspection on delivery 1 Unpack the pump pump assembly upon delivery and inspect it for transport damage 2 Check completeness and accuracy of delivery 3 Ensure that the information on the na...

Страница 13: ...pump properly 1 Seal all openings with blind flanges blind plugs or plastic covers 2 Make sure the storage room meets the following condi tions Dry Frost free Vibration free UV protected 3 Rotate the...

Страница 14: ...ns 9 2 1 Ambient conditions Page 32 5 1 2 Preparing the installation site Ensure the installation site meets the following conditions Pump is freely accessible from all sides Sufficient space for the...

Страница 15: ...1 Fill the anchoring holes with mortar casting compound 2 When the mortar casting compound has set bolt the base plate at three points to the specified tightening torque 3 Before tightening the remai...

Страница 16: ...y and control devices recommended Avoid contamination 1 Install filters in the suction pipe 2 Install a differential pressure gauge with contact manome ter to monitor contamination Avoid reverse runni...

Страница 17: ...cooled down 1 Disconnect the pipe connecting flanges from the pump 2 Check whether the pipes can be moved freely in all direc tions within the expected range of expansion Nominal width 150 mm by hand...

Страница 18: ...on Page 17 6 2 Commissioning 6 2 1 Switching on Pump set up and connected properly Motor set up and connected properly Align motor precisely to the pump All connections stress free and sealed All safe...

Страница 19: ...back on again WARNING Risk of injury and poisoning due to hazardous pumped liquids Use protective equipment for any work on the pump Collect leaking liquid safely and damage fitting in accor dance wi...

Страница 20: ...stomer seals O rings shaft sealing rings 6 5 Operating the stand by pump Stand by pump filled and bled Operate the stand by pump at least once a week 1 Fully open the suction side fitting 2 Open press...

Страница 21: ...itions reduce the service life of antifriction bearings Plain bearings are subject to natural wear and tear which is heavily dependent on the respective operating condi tions It is therefore not possi...

Страница 22: ...keep a safe distance of 1 m Make sure that no magnetizable metal parts can be attracted by the pump s magnetic coupling Make sure that parts of the magnetic coupling cannot be attracted by the magneti...

Страница 23: ...ce Pressure gauge lines pressure gauge and fixtures dis mounted WARNING Risk of injury during disassembly work on the magnetic coupling Use jacking screws to disassemble the bearing bracket in order t...

Страница 24: ...e casing 102 1 11 Remove the impeller 230 1 from the shaft 210 1 12 Remove thrust bearing 314 3 from the volute casing 13 Remove thrust bearing 314 4 from the impeller 14 Remove thrust bearing 314 5 f...

Страница 25: ...motor coupling mechanical seal blocking pressure sys tem cardan shaft drives belt drive etc WARNING Risk of injury during assembly work on the magnetic cou pling Use jacking screws to assemble the be...

Страница 26: ...ossible faults are identified by a fault number in the table below This number identifies the respective cause and rem edy in the troubleshooting list Fault Number Pump not pumping 1 Pumping rate insu...

Страница 27: ...e pipe Install a larger impeller and consult the manufacturer X X X Pressure side fitting not opened wide enough Open the pressure side fitting X X X Magnetic coupling has parted Switch off pump and s...

Страница 28: ...impeller X X X Hydraulic parts of the pump dirty clotted or encrusted Dismount the pump Clean the parts X X Plain bearing faulty Replace plain bearing X Defective antifriction bearing in motor Replac...

Страница 29: ...ring 412 5 Sealing ring 505 1 Reinforcement ring 545 1 Bearing bush 554 1 Washer 554 2 Washer 554 3 Washer 580 1 Protection cap 580 2 Protection cap 580 3 Protection cap 801 1 Motor 817 1 Rear cover 8...

Страница 30: ...ix 9 1 2 Drawing SHM 20 15 855 1 904 1 314 5 545 1 412 5 210 1 545 1 230 1 314 3 102 1 817 1 554 2 901 2 934 1 554 1 901 1 580 1 801 1 341 1 Fig 7 Replacement parts SHM 20 15 30 SHM BA 2018 08 21 EN 3...

Страница 31: ...314 5 412 5 210 1 545 1 230 1 314 3 102 1 901 1 554 1 934 1 723 4 314 4 505 1 891 1 801 1 904 1 412 2 723 3 723 1 412 1 341 1 901 3 934 3 554 3 901 2 554 2 723 2 580 3 580 1 580 2 Fig 8 Replacement pa...

Страница 32: ...ling ring up to max 10 bar Profile sealing ring up to max 16 bar O ring max 16 bar 16 10 5 5 5 20 15 10 10 10 25 20 12 12 12 32 25 15 12 12 40 32 20 15 15 50 40 25 15 15 63 50 30 20 20 75 65 35 20 20...

Страница 33: ...70 73 70 73 Tab 14 Maximum sound pressure level sizes SHM50 40S SHM50 40L and SHM65 50 Measuring conditions Distance to the pump 1 m Operation free of cavitation Motor IEC standard motor Tolerance 3...

Страница 34: ...k discharge pressure Operating temperatures Weekly Check motor temperature Undoable screwed connections quarterly Check for correct and tight fitting Impeller Plain bearing Bearing bushes O rings As r...

Страница 35: ...s ET ETL ETLB ETLB S ETLB T ETLB ST to which this declaration relates are in conformity with the following standards Machinery Directive 2006 42 EC EMC Directive 2014 30 EU With regard to electrical h...

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