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Stratasys J835, Руководство пользователя

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Stratasys J835 Скачать руководство пользователя страница 81

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The condition of the print heads directly affects the quality of printed models. 
You may need to replace a print head if one or more of the following 
symptoms occurs:

• The Head Optimization wizard determines that a print head is defective. 

(See "Optimizing (Calibrating) Print Heads" on page 4-51.)

• There are noticeable grooves in the surface of printed models.
• Visual inspection of the head reveals that its surface is damaged—peeling 

or bubbles in the nozzle area.

• The printer interface displays a warning or malfunction message relating 

to a print head—

❒

  Head Heater temperature timeout

❒

  Head Heater thermistor open

❒

  Head Heater thermistor short

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The Head Optimization wizard guides you through the procedure of replacing 
a print head, and configures printer components to enable you to perform it. 
Only replace a print head with the aid of the wizard.

The entire print-head replacement procedure takes about 45 minutes, and 
consists of the following phases: 

A.  Identifying the head(s) needing replacement. 

This is normally done by the Head Optimization wizard. Otherwise, 
evidence of physical damage to the head surface or a malfunction message 
indicates which head needs replacing.

B.  Preparing the print block for head replacement.

This is done automatically when you run the wizard.

C. 

Removing the defective print head

. 

D. 

Installing a new print head

.

E.  Optimizing the print heads (done automatically by the wizard).
F. 

Performing head alignment

.        

 

Содержание J835

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Страница 4: ...ste Disposal 2 8 3 Introducing the Stratasys J8 Series 3D Printer Work Configurations 3 3 Source Files 3 4 Printing Materials 3 5 Storage 3 5 Shelf Life 3 5 Exposure to Light 3 5 Safety Considerations...

Страница 5: ...Cleaning the Print Head Splash Shield 4 49 Optimizing Calibrating Print Heads 4 51 Replacing Print Heads 4 59 Testing and Calibrating the UV Lamps 4 69 Calibrating the Load Cells 4 76 Replacing the W...

Страница 6: ...2 5HY 1 ERXW 7KLV XLGH Using This Guide 1 2 For More Information 1 2 Terms Used in This Guide 1 3...

Страница 7: ...he hardware software and network components of your system are installed configured and operating correctly the operator has a working knowledge of the Windows PC platform RU 0RUH QIRUPDWLRQ Visit the...

Страница 8: ...stations GrabCAD Print A software application for preparing print jobs on a variety of 3D printers including J850 J835 printers Mixed part Models whose parts are printed using more than one model mate...

Страница 9: ...es 2 4 Printer Installation 2 4 Printer Operation 2 4 UV Radiation 2 4 Printer Maintenance 2 5 Model and Support Materials 2 5 UV Lamps 2 6 First Aid for Working with Printing Materials 2 7 Contact wi...

Страница 10: ...VZLWFK GRHV QRW IXQFWLRQ FRUUHFWO GR QRW XVH WKH SULQWHU DQG FRQWDFW RXU VHUYLFH SURYLGHU Safety Lock The cover is locked while the printer is working If you do manage to lift it the UV lamps and the...

Страница 11: ...be properly grounded in accordance with the local electric code to provide this protection I WKH SULQWHU LV QRW XVHG DV VSHFLILHG LQ WKLV JXLGH WKHVH VDIHW IHDWXUHV PD QRW SURYLGH DGHTXDWH SURWHFWLRQ...

Страница 12: ...skall anslutas till jordat uttag DK Apparatets stikprop skal tilsluttes en stikkontakt med jord som giver forbindelse til stikproppens jord For Japan The power cable supplied is provided for connecti...

Страница 13: ...re stored prepared and consumed Uncured printing material is considered a hazardous substance requiring certain precautions when directly handling it To prevent skin irritation wear neoprene or nitril...

Страница 14: ...eration leave the room and ventilate it thoroughly for about 30 minutes Use protective gloves to prevent contact with mercury and other lamp components Carefully remove spilled mercury with a method t...

Страница 15: ...nts to clean skin If large areas of skin have been exposed or if prolonged contact results in blisters seek medical attention In any case if irritation persists seek medical attention Avoid the accide...

Страница 16: ...disposed of in a manner that prevents human contact with it and contamination of water sources Empty Model material and Support material cartridges contain residue of their contents Some leakage of th...

Страница 17: ...WUDWDV V 6HULHV 3ULQWHU Work Configurations 3 3 Source Files 3 4 Printing Materials 3 5 Storage 3 5 Shelf Life 3 5 Exposure to Light 3 5 Safety Considerations 3 6 Disposal 3 6 Work Environment 3 6 Wor...

Страница 18: ...e range of possible mechanical properties from flexible to rigid You can print parts shells of the same model simultaneously with different materials or material combinations You can print objects tha...

Страница 19: ...ti station system When connected to a local computer network the system can serve multiple users In such configurations each user client prepares files for production A software service installed on t...

Страница 20: ...other 3D applications GrabCAD Print supports STL and VRML files and in addition native CAD formats from these programs Creo SOLIDWORKS NX CATIA and Inventor To see the complete list of file formats su...

Страница 21: ...or polyvinyl chloride are not suitable for storing PolyJet printing materials When not in use keep material cartridges tightly sealed to prevent contamination the effects of exposure to UV radiation a...

Страница 22: ...icable laws and regulations RUN QYLURQPHQW Extreme heat and humidity conditions can adversely affect the operation of your J850 J835 3D printer Use ventilation or air conditioning systems if necessary...

Страница 23: ...Printer 4 25 Maintaining the Printer 4 28 Routine Maintenance Schedule 4 28 Maintenance Counters 4 29 UV Lamp Check 4 31 Pattern Test 4 31 Backing up the Printer Configuration 4 34 Improving Print Qua...

Страница 24: ...Y Replacing the Odor Filter 4 85 Replacing the UV Lamps 4 85 Dynamic Nozzle Test 4 91 Built in Tests 4 92 Replacing the Waste Container 4 97 Cleaning the Exterior Panels 4 100 Cleaning the UV Screen 4...

Страница 25: ...LQWHU 6WDUWLQJ WKH 3ULQWHU DXWLRQ R QRW DWWHPSW WR RSHUDWH WKH SULQWHU EHIRUH EHLQJ WUDLQHG E D 6WUDWDV V XVWRPHU 6XSSRUW UHSUHVHQWDWLYH 2EVHUYH DOO VDIHW ZDUQLQJV DQG IROORZ WKH VDIHW JXLGHOLQHV GHVF...

Страница 26: ...inter control program 63 SOXJ FRQWDLQLQJ D YDOLG SURGXFW DFWLYDWLRQ NH LV UHTXLUHG RQ WKH SULQWHU FRPSXWHU 7KLV LV VXSSOLHG GXULQJ SULQWHU LQVWDOODWLRQ RU XSJUDGH I WKH DSSOLFDWLRQ GRHV QRW RSHQ DQG D...

Страница 27: ...QLQJ WKH VDPH W SH RI PDWHULDO 7R ORDG 0RGHO DQG 6XSSRUW PDWHULDO 1 Open the doors of the material cabinet 2 Load Model and Support cartridges into their respective compartments You should feel some r...

Страница 28: ...the printer is empty and clean If not remove cured material with the scraper and clean the tray thoroughly with a wet cleaning cloth DXWLRQ 8VH SURWHFWLYH JORYHV ZKHQ FOHDQLQJ WKH EXLOG WUD DQG EH FDU...

Страница 29: ...P SULQWLQJ TXDOLW 6HH 5RXWLQH 0DLQWHQDQFH 6FKHGXOH RQ SDJH 0DLQWHQDQFH QRWLILFDWLRQV FDQ EH GLVDEOHG HQDEOHG IURP WKH 2SWLRQV PHQX In the printer interface the printer mode changes from Idle to Pre pr...

Страница 30: ...block reservoir is OK Heads Vacuum The vacuum level in the system is within the acceptable range Pre Heater The Model and Support resins need to be heated before being supplied to the print block The...

Страница 31: ...ges from Pre print to Printing The specific activity being performed is shown in the current activity field Current job printing information is displayed The printing progress bar is displayed The Sto...

Страница 32: ...QWR 6WDQGE PRGH ZKHQ KHDWLQJ RI WKH SULQW KHDGV LV UHGXFHG ERXW KRXUV ODWHU WKH SULQWHU JRHV LQWR GOH PRGH ZKHQ KHDWLQJ RI WKH SULQW KHDGV LV VWRSSHG 7R FRQWLQXH SULQWLQJ WKH PRGHO 1 If the printer is...

Страница 33: ...inue printing the model if The number of the last slice printed does not appear in the printer interface even if the server computer displays the confirmation dialog box There was a relatively long in...

Страница 34: ...Remove the partially printed model from the build tray 3 Click to resend the job to the printer RX FDQ VWRS SULQWLQJ IURP HLWKHU WKH SULQWHU LQWHUIDFH RU IURP UDE 3ULQW IWHU FOLFNLQJ WKH 6WRS EXWWRQ L...

Страница 35: ...RXQW RI PDWHULDO IOXVKHG GHSHQGV RQ WKH IOXVKLQJ F FOH FKRVHQ DQG LI RX DUH UHSODFLQJ RQH RU PRUH 0RGHO FDUWULGJHV 7KH 0DWHULDO 5HSODFHPHQW ZL DUG VXJJHVWV WKH EHVW VORW ORFDWLRQV IRU SODFLQJ GLIIHUHQ...

Страница 36: ...s High Speed Single Material Super High Speed LJXUH 0DWHULDO 5HSODFHPHQW 2SWLRQV 7 Materials Each print head is loaded with two different materials LJXUH 6HYHQ 0RGHO PDWHULDOV ORDGHG LQ WKH SULQW KHDG...

Страница 37: ...mode produces build trays with DraftGrey material in Super High Speed mode at a layer resolution of 55 microns 5 In the Required materials section of the wizard screen select one or more replacement...

Страница 38: ...se the flushing cycle that fits your needs 7KH GHIDXOW IOXVKLQJ F FOH LV WKH RQH XVHG IRU WKH ODVW PDWHULDO UHSODFHPHQW Economy This cycle can be used when replacing a light colored Model material wit...

Страница 39: ...to the instructions in the wizard screen I RX FKDQJHG WKH SULQWLQJ PRGH WR LJK 6SHHG RU 6XSHU LJK 6SHHG PRGH 0DWHULDOV RU 6LQJOH 0DWHULDO RX QHHG WR UHPRYH WKH LQDFWLYH FDUWULGJHV IURP WKH PDWHULDO FD...

Страница 40: ...JLOXV 0RGHO PDWHULDOV DQG WKH UHYHUVH 6HH 2SWLPL LQJ DOLEUDWLQJ 3ULQW HDGV RQ SDJH KDQJLQJ 0RGHO 0DWHULDOV LWKRXW OXVKLQJ If you do not change the printing mode High Quality Speed you can replace the...

Страница 41: ...terial Replacement Options screen opens select the Replace materials without flushing check box and click 1H W LJXUH 5HSODFH PDWHULDOV ZLWKRXW IOXVKLQJ 4 In the confirmation message that appears click...

Страница 42: ...cial purposes If necessary click GYDQFHG 6HWWLQJV in the Material Replacement Options screen before clicking 1H W 3RVLWLRQLQJ By default Automatic slot selection determines the best slot locations for...

Страница 43: ...HG 6HWWLQJV 2 In the Advanced Settings screen select 0DQXDO VORW VHOHFWLRQ and click SSO LJXUH 0DQXDO VORW VHOHFWLRQ 3 In the Material Replacement Options screen RWK FDUWULGJHV is selected for each po...

Страница 44: ...aterial selected for one of the cartridge slots is also used in the other print head channel LJXUH 0DQXDO FDUWULGJH VHOHFWLRQ 0RGHO 0DWHULDOV 4 After selecting the materials for the appropriate cartri...

Страница 45: ...thorough flushing to ensure accurate model color Or you may notice that printed models are not satisfactory because they contain traces of the previous material If so you can flush out more material s...

Страница 46: ...QGE QR FKDQJH QH W PLQXWH 6WDQGE DIWHU 6WDQGE GOH KHDWLQJ VWRSSHG 1RWH 7KH SULQWHU PRGH LV LQGLFDWHG LQ WKH XSSHU OHIW RI WKH SULQWHU LQWHUIDFH VFUHHQ VHH WKH ILJXUHV RQ SDJHV DQG If after printing a...

Страница 47: ...rinter control application and never disconnect power to the printer before completing this wizard DXWLRQ 1RW XVLQJ WKH SULQWHU IRU DQ H WHQGHG SHULRG ZLWKRXW ILUVW UXQQLQJ WKH ZL DUG FDQ FDXVH VHULRX...

Страница 48: ...that the printer will not be used less or more than 30 days 1RWH HIRUH VHOHFWLQJ 0RUH WKDQ GD V PDNH VXUH WKDW FOHDQLQJ IOXLG FDUWULGJHV DUH DYDLODEOH LJXUH 6KXWGRZQ RSWLRQV 4 In the next screen verif...

Страница 49: ...aning is completed 6 When the final wizard screen appears close the printer control application and shut down the printer computer LJXUH LQDO 6KXWGRZQ ZL DUG VFUHHQ 7 After the printer computer shuts...

Страница 50: ...LSHU RQ SDJH HHNO OHDQ WKH SXUJH XQLW ZDVWH FROOHFWRU 6HH VWHS RI OHDQLQJ WKH 3ULQW HDGV 5ROOHU DQG LSHU HHNO 3HUIRUP WKH 3DWWHUQ WHVW 6HH 3DWWHUQ 7HVW RQ SDJH HHNO DFN XS WKH SULQWHU V FRQILJXUDWLRQ...

Страница 51: ...RDG HOOV RQ SDJH YHU KRXUV RI SULQW LQJ 5HSODFH WKH ZDVWH SXPS WXEHV 6HH 5HSODFLQJ WKH DVWH 3XPS 7XEHV RQ SDJH ERXW RQFH D HDU DV QHFHVVDU 5HSODFH WKH 0DWHULDO LOWHUV 6HH 5HSODFLQJ WKH 0DWHULDO LO WHU...

Страница 52: ...LQWHQDQFH 5HTXLUHG LQGLFDWRU DSSHDUV E GHIDXOW IRU PRVW RSHUDWRU SHUIRUPHG PDLQWHQDQFH WDVNV 7KH FKHFN ER XQGHU 8VHU DUQLQJ FRQWUROV ZKHWKHU RU QRW LW DSSHDUV ZKHQ D SDUWLFXODU WDVN LV GXH For mainten...

Страница 53: ...WXUQV RII WKH HOHFWULFLW WR WKH SRZHU WR WKH 89 ODPS DQG WKH PRWRUV IRU WKH DQG D HV Q WKH XQOLNHO HYHQW WKDW WKLV RFFXUV WKH SULQWHU FDQQRW EH XVHG XQWLO LW LV VHUYLFHG E DQ DXWKRUL HG VHUYLFH HQJLQ...

Страница 54: ...LQJ 3DWWHUQ 7HVW 5 Click HV in the Confirm dialog box to begin LJXUH 3DWWHUQ 7HVW FRQILUPDWLRQ 6 If the build tray is not clear click 1R in the following dialog box LJXUH XLOG WUD OHYHO DGMXVWPHQW Thi...

Страница 55: ...dicates that the quality of printing when producing models will be poor If this is the case see Improving Print Quality on the next page 1RWH FFHSWDEOH PRGHO TXDOLW LV VXEMHFWLYH DQG GHSHQGV RQ WKH W...

Страница 56: ...S_J8_SERIES ServiceData 3 Copy this file to a location that is not on the printer computer for example a network folder or a USB drive PSURYLQJ 3ULQW 4XDOLW If you suspect that print quality is poor p...

Страница 57: ...on the bottom of the print heads prevents print nozzles from clogging Cleaning the roller and wiper are also important for maintaining quality printing A wizard adjusts printer components to enable a...

Страница 58: ...en the following screen appears open the printer LJXUH L DUG VFUHHQ GXULQJ FOHDQLQJ WDVNV DUQLQJ RW 6XUIDFH 7KH SULQW KHDG RULILFH SODWHV ERWWRP VXUIDFH PD EH KRW R QRW WRXFK WKHP ZLWK RXU EDUH KDQGV...

Страница 59: ...VK VKLHOG 6HH VWHS RQ SDJH 9 After cleaning the print heads clean the entire roller surface by rotating it as you clean 10 Clean the glass lens on the UV lamps 11 Using a generous amount of alcohol on...

Страница 60: ...he confirmation check boxes in the wizard screen and click 1H W The head purge cycle begins When this is complete the final wizard screen appears LJXUH OHDQLQJ ZL DUG ILQDO VFUHHQ 17 Click RQH to clos...

Страница 61: ...cable and the fan power cable LJXUH LVFRQQHFWLQJ WKH ULJKW 89 DVVHPEO b Remove the screw that secures the right UV lamp and then pull and lift up the UV lamp 4 Loosen the two screws securing the suct...

Страница 62: ...face using cotton swabs Make sure to remove any remaining printing materials LJXUH OHDQLQJ WKH UROOHU ZDVWH FROOHFWRU HIRUH UHSODFLQJ WKH FRYHULQJ RX FDQ FKHFN WKH HIIHFWLYHQHVV RI WKH UROOHU VFUDSHU...

Страница 63: ...3RVLWLRQLQJ WKH VXFWLRQ WXEH 3 Lower the suction tube so that the hole in the panel behind the tube is visible and tighten the screws to secure the tube 4 Attach the right UV lamp assembly to the prin...

Страница 64: ...hex Allen key 2 Remove the right UV lamp and the roller waste collector covering see steps 3 to 6 on page 4 39 3 Loosen the two screws securing the roller waste collector and pull it out LJXUH 5HPRYLQ...

Страница 65: ...WDV V 2SHUDWLQJ DQG 0DLQWDLQLQJ WKH 3ULQWHU 2 5HY LJXUH 5HPRYLQJ WKH ROG UROOHU VFUDSHU EODGH 6 Place the new scraper blade onto the pins in the holder as shown LJXUH QVHUWLQJ WKH QHZ UROOHU VFUDSHU E...

Страница 66: ...steps 4 to 6 on page 4 39 in Cleaning the Roller Waste Collector and Inspecting the Roller Scraper OLJQLQJ WKH 3ULQW HDGV You should check the alignment of the print heads once a month after replacin...

Страница 67: ...JXUH 3RVLWLRQLQJ WKH WUDQVSDUHQF RQ WKH EXLOG WUD 5 Make sure that the transparency sheet is lying flat and tape it to the tray 6 Close the printer 7 In the wizard screen select the check box to confi...

Страница 68: ...owing screen appears LJXUH HDG OLJQPHQW ZL DUG VWHSV 9 Open the printer and remove the transparency The transparency sheet is printed with sets of vertical lines in seven columns each showing the resu...

Страница 69: ...s are aligned as in Figure 4 60 In the example shown no change to the head alignment is necessary If other lines in the set are aligned you need to change the alignment of that head in the next wizard...

Страница 70: ...rameters is selected and click 1H W To recheck the alignment test results before making the alignment changes in the printer click 3UHYLRXV If you do not want to make alignment changes in the printer...

Страница 71: ...e shield and clean it once a month when cleaning the print heads see Cleaning the Print Heads Roller and Wiper on page 4 35 7R UHPRYH WKH SULQW KHDG VSODVK VKLHOG 1 Run the Cleaning wizard from the Op...

Страница 72: ...DUQLQJ RW 6XUIDFH 7KH SULQW KHDG RULILFH SODWHV ERWWRP VXUIDFH PD EH KRW R QRW WRXFK WKHP ZLWK RXU EDUH KDQGV DQG SURFHHG ZLWK FDXWLRQ 5 Soak a cleaning cloth with 90 alcohol and clean the splash shie...

Страница 73: ...on process the wizard determines that a print head is faulty or that it is negatively affecting layer uniformity with the current head configuration the wizard instructs you to replace it If this happ...

Страница 74: ...DWLRQ ZL DUG 3 In the opening wizard screen click 1H W to begin The Wizard Conditions screen appears 4 Read the conditions select JUHH and click 1H W 5 In the following screen select RQWLQXH ZLWK HDG...

Страница 75: ...ake sure Optimize all print heads is selected and click 1H W LJXUH 3URFHGXUH VHOHFWLRQ VFUHHQ 7 Select the printing mode for which you want to optimize the print heads and click 1H W LJXUH 3ULQWLQJ PR...

Страница 76: ...over and click 1H W LJXUH 3UHSDUDWLRQV FRQILUPDWLRQ The printer prints a frame on the build tray and then prints the Pattern Test on the pink paper 9 When the Pattern Test is printed carefully inspect...

Страница 77: ...rinting the wizard instructs you to replace the defective print head s You can do this now or abort the wizard If you are prepared to replace print heads now the wizard guides you through the procedur...

Страница 78: ...ng mode after which the following screen appears LJXUH PSW LQJ WKH UHVLQ FRQWDLQHU 14 Carefully remove the resin container from the scale and empty it into the purge unit in the printer Then return th...

Страница 79: ...e wizard screen confirm that the build tray is clear and that the cover is closed and click 1H W The wizard uses the data collected to analyze the condition of the print heads and optimize them so the...

Страница 80: ...KHDGV RQO DIWHU FRQVXOWLQJ ZLWK D 6WUDWDV V DXWKRUL HG FXVWRPHU VXSSRUW HQJLQHHU 7R UHSODFH SULQW KHDGV RX QHHG WKHVH WRROV DQG PDWHULDOV replacement print head s 90 isopropanol IPA isopropyl alcohol...

Страница 81: ...ermistor short 5HSODFH SULQW KHDGV RQO DIWHU FRQVXOWLQJ ZLWK D 6WUDWDV V DXWKRUL HG FXVWRPHU VXSSRUW HQJLQHHU The Head Optimization wizard guides you through the procedure of replacing a print head an...

Страница 82: ...s ruler PSRUWDQW 0DNH VXUH WKDW RX KDYH WKHVH LWHPV DQG WKDW WKH VFDOH LV FDOLEUDWHG DQG IXOO FKDUJHG EHIRUH FRQWLQXLQJ W LV KLJKO UHFRPPHQGHG WR FRQQHFW WKH VFDOH WR WKH ZDOO SRZHU VRFNHW ZKHQ UXQQLQ...

Страница 83: ...ding replacement and click 1H W LJXUH HDG VHOHFWLRQ VFUHHQ The printer heats and empties the print block and prepares the printer This should take up to 15 minutes The following screen appears when th...

Страница 84: ...ont of the print block loosen the screws that secure the cover protecting the print head driver cards LJXUH RRVHQLQJ WKH GULYHU FDUG FRYHU VFUHZV 10 Lift up the cover 11 Loosen the screws that secure...

Страница 85: ...J DQG 0DLQWDLQLQJ WKH 3ULQWHU 2 5HY 12 Release the driver card support LJXUH 5HOHDVLQJ WKH GULYHU FDUG VXSSRUW 13 Remove the driver card by releasing the latch at the points shown LJXUH 5HOHDVLQJ WKH...

Страница 86: ...G 0DLQWDLQLQJ WKH 3ULQWHU 2 5HY 14 Release the upper and lower screws that secure the print head in the block If necessary you may use a 4 mm hex Allen key to loosen the screws LJXUH 5HOHDVLQJ WKH SUL...

Страница 87: ...own on the upper and lower locking screws to release the print head and remove it from the bottom of the print block LJXUH 5HOHDVLQJ WKH SULQW KHDG 16 Make sure that along with the head you remove the...

Страница 88: ...ge 18 Position the head in the print block making sure that the location pins are in place 1RWH 0DNH VXUH WR LQVHUW WKH KHDG ZLWK WKH FRQWDFWV RQ WKH GULYHU FDUG IDFLQJ WKH SULQW EORFN 19 Tighten the...

Страница 89: ...replaced the head s and click 1H W LJXUH HDG UHSODFHPHQW FRQILUPDWLRQ 23 With your fingers make sure that the new head is level and even with the other heads LJXUH KHFNLQJ WKH OHYHO RI WKH QHZ KHDG 24...

Страница 90: ...on page 4 51 If installation problems are detected the wizard alerts you and instructs you how to continue see Installation Problems below 27 After replacing print heads you should check the head ali...

Страница 91: ...UV radiation meter approved for use with the printer The wizard compares the measured radiation to the recommended radiation level for each of the lamps at each printing mode High Speed High Quality W...

Страница 92: ...l to the acceptable range LJXUH 89 7HVW DOLEUDWLRQ VHOHFWLRQ 3 In the following screen select the UV sensor and measuring device to be used LJXUH 89 GHYLFH VHOHFWLRQ 89 0HDVXULQJ HYLFH KHQ RX XVH WKH...

Страница 93: ...m this in the wizard screen and click 1H W LJXUH 3ULQWHU SUHSDUDWLRQ When using a Stratasys UV sensor box that you connect to the printer TOL 03005 S continue with UV Sensor Connected to Printer on th...

Страница 94: ...he printer They do not apply when using a UV external radiation measuring device 1 To synchronize the wizard and the UV sensor enter the CF number from the label on the back of the UV sensor box LJXUH...

Страница 95: ...nfirm the items listed in the wizard screen and click 1H W LJXUH 6HQVRU SRVLWLRQLQJ Continue with UV Measurement on page 4 75 WHUQDO 89 0HWHU The following steps apply when using a stand alone UV mete...

Страница 96: ...VHQVRU SODFHPHQW 3 Close the printer while checking that the sensor does not move out of position 4 Set the UV meter to measure mJ cm2 5 Set the range on the meter to 2 000 6 Connect the cable from th...

Страница 97: ...gress as displayed in the wizard screen LJXUH 89 PHDVXUHPHQW SURJUHVV When using a stand alone radiation meter reset the meter and enter the reading measurement when you are prompted to do so LJXUH 89...

Страница 98: ...OLEUDWLQJ WKH RDG HOOV Load cells are sensors that measure the weight of the material cartridges and the waste container in the printer It is important that you periodically check that the weight meas...

Страница 99: ...4 In the next wizard screen observe the numbers and wait until the weight level is relatively stable two units above or below the average level shown LJXUH HLJKW VWDELOL DWLRQ 5 Select the check box...

Страница 100: ...g At this time a counter should display a maintenance message on the printer interface screen LJXUH 0DLQWHQDQFH PHVVDJH You can verify that the pump tubes need to be replaced by examining the waste pu...

Страница 101: ...e assembly that attaches to the pump in the printer Replacement cassettes are supplied in the printer Start up Kit Additional cassettes can be ordered from your Stratasys service provider 7R UHSODFH W...

Страница 102: ...J DQG 0DLQWDLQLQJ WKH 3ULQWHU 2 5HY 3 Open the panel and disconnect the ground earth wire LJXUH URXQG ZLUH FRQQHFWHG WR SDQHO 4 Remove the panel 5 Identify the waste pump that requires tube replacemen...

Страница 103: ...e assembly counter clockwise and remove it LJXUH 5RWDWLQJ WKH SXPS FDVVHWWH 9 Install a new pump cassette The new cassette contains a new pumping tube 10 Connect the waste tubes to the new pump casset...

Страница 104: ...time to replace a filter The counter for RGD515 material for example is set to notify you after 20 hours of use This is enough on average for about a year of printing To check the material filter cou...

Страница 105: ...ack of the materials cabinet and remove the back of the cabinet 5 Locate the 10 micron filters installed for the relevant material LJXUH 0DWHULDO ILOWHUV LQVWDOOHG 6 Put on protective gloves DUQLQJ 7R...

Страница 106: ...HULDO PLJKW OHDN 12 Disconnect the old filter from the outlet bottom tube 13 Discard the old filter DXWLRQ 7KH ILOWHU FRQWDLQV XQFXUHG SULQWLQJ PDWHULDO LVFDUG WKH ILOWHU LQ DFFRUGDQFH ZLWK DSSOLFDEOH...

Страница 107: ...e service visit 5HSODFLQJ WKH 89 DPSV The UV lamps used for curing models have a long but limited working life You can test and adjust their effective power with the UV Calibration wizard If you need...

Страница 108: ...lose the printer and click 1H W LJXUH 7UD FRQILUPDWLRQ The axes move to the home position 4 Select the UV lamp s to be replaced and click 1H W LJXUH 89 ODPS VHOHFWLRQ VFUHHQ 5 Disconnect the UV lamp p...

Страница 109: ...eflector and make sure that a black strip is attached to the inside of it If not install one on the side of the reflector opposite not next to the print block 1RWH WUD EODFN VWULSV DUH LQFOXGHG LQ WKH...

Страница 110: ...KH JHQHUDWLRQ RI PHUFXU YDSRU VXFK DV D V ULQJH SDFNLQJ WDSH RU SDSHU 3ODFH WKH EURNHQ ODPS PHUFXU DQG FRQWDPLQDWHG PDWHULDOV LQ DQ DLU WLJKW QRQ PHWDOOLF FRQWDLQHU 10 Insert the new UV lamp reflector...

Страница 111: ...at you have replaced the UV lamp s and that the black strip is attached then click 1H W LJXUH 89 LQVWDOODWLRQ FRQILUPDWLRQ The wizard operates the UV lamps and checks if their power is within the acce...

Страница 112: ...er replacing a UV lamp it is recommended that you calibrate its power for the various printing modes The next screen allows you to continue to the UV Calibration wizard see Testing and Calibrating the...

Страница 113: ...VW 1 Make sure that the build tray is clear empty 2 From the Options menu select QDPLF 1R OH 7HVW and then select the appropriate test for the current printing mode LJXUH 6HOHFWLQJ QDPLF 1R OH 7HVW IU...

Страница 114: ...test results and the source of any failures enabling you to determine if printing is possible or worthwhile The ability to monitor test results for specific components Troubleshooting tips Running the...

Страница 115: ...nt to run To remove a selection click the check box again To quickly select all of the tests in a component category use the Group drop down list at the bottom of the screen Group This column shows th...

Страница 116: ...KH XLOW Q 7HVWV VFUHHQ 7HVW 5HVXOWV 7R VDYH DQG YLHZ D UHSRUW RI DOO WHVWV Use the Save and View command buttons RPPDQG XWWRQV Click the command buttons on the right side of the screen to perform the...

Страница 117: ...ZV LQWHUUXSW I ERWK 2 WHVWV IDLO DXOW 7 B3 FDUG I RQO WKH 2 QWHUUXSW WHVW IDLOV DXOW LQGRZV LQWHUUXSW QFRGHU 7HVWV WKH HQFRGHU V UHOLDELOLW E FRPSDULQJ UHDGLQJV IURP PXOWLSOH UXQV DORQJ WKH D LV DXOW...

Страница 118: ...LQW KHDGV DXOW SULQW KHDG GULYHU FDUG V HDG ORFN HDWHUV 7HVWV WKH KHDWHUV LQ WKH SULQW KHDGV DQG LQ WKH SULQW EORFN ERG DXOW KHDWHUV RU WKHUPLVWRUV 89 DPSV 7HVWV HDFK 89 ODPS DW WKH LJK 4XDOLW SRZHU O...

Страница 119: ...re are 9 kilograms of material in the container and stops the printing when the net weight reaches 9 5 kilograms Above 9 kilograms the software does not allow you to start a printing job or activity u...

Страница 120: ...box 1RWH R QRW FORVH WKH ER XQWLO RX FRQQHFW WKH ZDVWH GUDLQ WXEH IURP WKH SULQWHU 7R UHSODFH WKH ZDVWH FRQWDLQHU 1 Locate the door on the lower left side of the printer 2 Push in the top center of th...

Страница 121: ...6WUDWDV V 2SHUDWLQJ DQG 0DLQWDLQLQJ WKH 3ULQWHU 2 5HY 9 Close the waste compartment door LVSRVH RI WKH IXOO ZDVWH FRQWDLQHU LQ DFFRUGDQFH ZLWK HQYLURQPHQWDO DQG VDIHW UHTXLUHPHQWV...

Страница 122: ...eaning it to prevent the appearance of scratch marks DXWLRQ R QRW XVH DEUDVLYH FOHDQHUV RU FOHDQLQJ IOXLGV FRQWDLQLQJ DPPRQLD DOFRKRO DFHWRQH EHQ LQH FDUERQ RU WHWUDFKORULGH 7KHVH PDWHULDOV FDQ FDXVH...

Страница 123: ...6WUDWDV V 2SHUDWLQJ DQG 0DLQWDLQLQJ WKH 3ULQWHU 2 5HY I FRQYHQLHQW RX FDQ DSSO WKH FOHDQLQJ VROXWLRQ DQG ZDWHU WR WKH DFU OLF VXUIDFHV ZLWK D VSUD ERWWOH LQVWHDG RI ZLWK WKH FORWK...

Страница 124: ...5 DQGOLQJ 3ULQWHG 0RGHOV Removing Models After Printing 5 2 Removing the Support Material 5 2 Post Printing Treatment for Models Made with VeroClear 5 5 Photo Bleaching Instructions 5 5 Storing Model...

Страница 125: ...WKH 6XSSRUW 0DWHULDO After printed models have cooled the Support material must be removed This can be done by different methods depending on the type of Support material the size of the model how de...

Страница 126: ...the model in a 2 caustic soda and sodium metasilicate solution see Removing SUP706 with Caustic Soda and Sodium Metasilicate on the next page 5HPRYLQJ 6XSSRUW 0DWHULDO ZLWK DWHU 3UHVVXUH For most mode...

Страница 127: ...DIHW SUHFDXWLRQV DOZD V XVH QLWULOH JORYHV ZKHQ KDQGOLQJ FDXVWLF VRGD DQG PRGHOV VRDNHG LQ LW 5HPRYLQJ 683 ZLWK DXVWLF 6RGD DQG 6RGLXP 0HWDVLOLFDWH Soak models in a 2 percent solution of caustic soda...

Страница 128: ...odels The fluorescent lamps should be rated 45W 6500K When using desk lamps place the models in a container lined with aluminum foil Use at least two lamps more when treating models in a large contain...

Страница 129: ...as they are printed making them safe and stable for a long time However proper storage conditions are necessary to prevent deforming Keep printed models at room temperature and in a low humidity envi...

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