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5

WARNING 

Operations with this equipment can be potentially 
hazardous. Caution MUST be exercised prior 
to and during equipment and water jet tool use. 
Please read and follow all of these instructions, 
in addition to the guidelines in the WJTA 
Recommended Practices handbook, available 
online at www.wjta.org. Deviating from safety 
instructions and recommended practices can lead 
to severe injury and/or death.

•  

Do not exceed the maximum operating 

pressure specified for any component in a 
system. 

•  

The immediate work area MUST be marked 

off to keep out untrained persons.

•  

 Inspect the equipment for visible signs 

of deterioration, damage, and improper 
assembly. Do not operate if damaged, until 
repaired. 

•  

Make sure all threaded connections are tight 

and free of leaks.

•  

Users of all Badger Tools MUST be 

trained and/or experienced in the use and 

application of high-pressure technology 
and cleaning, as well as all associated 
safety measures, according to the WJTA 

Recommended Practices for the use of 
High-pressure Waterjetting Equipment.

•  

Install mechanical stops, stingers and back 

out preventers as appropriate when doing any 

tube, line or vessel cleaning. 

•  

Always de-energize the system before 

servicing or replacing any parts. Failure to do 
so can result in severe injury and/or death. 

PRE-RUN SAFETY CHECK

Refer to WJTA-IMCA’s, Recommended Practices 
For The Use Of High-pressure Waterjetting 
Equipment and/or The Water Jetting Association’s, 
WJA Code of Practice for additional safety 
information.

•  

Complete a job specific risk assessment and 

act on the resulting actions.

•  

Adhere to all site specific safety procedures.

•  

Ensure the waterblasting zone is properly 

barricaded and that warning signs are posted.

•  

Ensure the workplace is free of unnecessary 

objects (e.g. loose parts, hoses, tools).

•  

Ensure all Operators are using the correct 

Personal Protective Equipment (PPE).

•  

Check that the air hoses are properly 

connected and tight.

•  

Check all hoses and accessories for damage 

prior to use. Do not use damaged items. Only 

high quality hoses intended for waterblast 

applications should be used as high-pressure 

hoses.

•  

Check all high-pressure threaded connections 

for tightness.

•  

Operate the high-pressure water at full 

pressure and use the Pneumatic Foot Pedal 
Dump Control to verify that the dump valve is 
working properly.

•  

Ensure that Operators never connect, 

disconnect, or tighten hoses, adapters, or 
accessories with the high-pressure water 
pump unit running.

•  

Ensure no personnel are in the hydroblasting 

zone.

WARNING AND SAFETY INSTRUCTIONS

Содержание BADGER BA-H6

Страница 1: ...BADGER FAMILY SELF ROTARY SWIVELS USER MANUAL EXCLUDES BA H6 4 40K MODEL 2 INCH 4 INCH 6 INCH PL 663 REV P 06 2020...

Страница 2: ...INING RISK ASSESSMENT PPE 4 PRE RUN SAFETY CHECK 5 2 BADGER 6 MODEL AND HEAD INFORMATION 6 BACKOUT PREVENTION 7 OPERATION AND TROUBLESHOOTING 8 HEAD REPLACEMENT INFORMATION 9 ASSEMBLY AND PARTS 11 4 B...

Страница 3: ...bends and comes with head locking technology for increased safety Head options allow the tool to be optimized for a variety of pump pressures and flows unplug polish or run longer lines based on jetti...

Страница 4: ...s and incorporated safety features in the design StoneAge WILL NOT accept responsibility for the results of misuse IT IS THE RESPONSIBILITY OF THE INSTALLER OPERATOR to conduct a job specific risk ass...

Страница 5: ...aning Always de energize the system before servicing or replacing any parts Failure to do so can result in severe injury and or death PRE RUN SAFETY CHECK Refer to WJTA IMCA s Recommended Practices Fo...

Страница 6: ...the hose requirements An OPTIONAL BA 530 Fairing Assembly is available for all 2 Badger models when using hose sizes up to 6mm The fairing is designed to be attached to the back of the 2 Badger to he...

Страница 7: ...BADGER BACKOUT PREVENTION WARNING Because of the short length of the Badger the tool can turn around in large lines and come back at the operator at a high rate of speed If cleaning larger lines a ri...

Страница 8: ...e first time to make sure no nozzles are plugged and the jet thrust is correct The Badger should begin to slowly rotate 8 Once operating pressure is reached feed the tool into the line to begin the cl...

Страница 9: ...end wrench to remove the Head from the Shaft BA 612 LK TOOL KIT INCLUDES BA 182 Head Removal Tool BA 185 Red Loctite 262 WV 010 Retaining Rings 2 WV 181 Spanner Wrench Loctite is a registered tradema...

Страница 10: ...he tapered external surface of the shaft 3 Slip the Removal Tool between the Head and the Body and clamp it into a vise 4 Insert the WV 181 Spanner Wrench into the Shaft 5 Using a 7 8 socket wrench to...

Страница 11: ...D C Head NEVER REMOVE SET SCREW FROM HEAD BA 501 LK Shaft BA 503 Body WV 008 O Ring WV 010 Retaining Ring BA 002 P4 15k or BA 002 BSPP4 15K or BA 502 MP6R 22K or BA 502 MP9L 22K or BA 502 MP9R 22K Inl...

Страница 12: ...SET OPTIONS Engraved on each head is R12 R18 or R22 this number is the offset of the head that makes it rotate The approximate flow range for each head offset is given in the table pump operating pres...

Страница 13: ...being cleaned see below Make sure there is an operator controlled dump in the system operated by the person closest to the cleaning job Follow all operating instructions in this manual DANGER If the 4...

Страница 14: ...as well TROUBLE SHOOTING HIGH PRESSURE WATER SEAL LEAK The high pressure seal may leak initially at lower pressures but should pop closed as pressure is increased A continuous leak at operating press...

Страница 15: ...lean lint free rags or shop towels Anti Seize Swagelok Blue Goop StoneAge PN GP 043 Blue Goop Grease Chevron Multifak EP1 StoneAge PN GP 049 Isopropyl Alcohol or Denatured Alcohol Blue Goop is a regis...

Страница 16: ...nch Shaft Bearing Assembly RJ 011 C Carbide Seat RJ 012 TO H P Seal 5 Use a small screw driver or pick to remove the Retaining Ring from the shaft 6 Pull the Discs and O Rings off of the Shaft DISASSE...

Страница 17: ...bearing 9 Remove both Port Plugs from the Head 10 Use a flat head screwdriver to remove the Shaft Seal and inspect for damage Figure 6 For Steps 9 10 8 Use a small pick to remove the O Ring and the S...

Страница 18: ...ver the Shaft 4 Place an O Ring on top of this Disc 5 Place an Outer Disc on after the O Ring The external flats of the Outer Discs should be aligned with the flats inside the head 6 Repeat these step...

Страница 19: ...nto the center of the Nut with the lip spring side up 11 Install the O Ring in the groove in the bottom of the Nut BAE 002 Nut BAE 030 Wear Ring Shaft Bearing Assembly BJ 026 Port Plug 12 Install the...

Страница 20: ...026 Port Plug 1 BJ 048 F Visc Fluid Fast 6oz 1 BJ 062 S Antiseize 2g 1 BRLM 109 Bearing Single Sided 1 PL 663 BADGER Family Manual 1 RJ 011 C Carbide Seat 1 RJ 012 TO H P Seal and O Ring 1 BA 006 Seal...

Страница 21: ...x Nozzle 2 x Plug 2 x Nozzle 1 x Plug 2 x Plug 2 x Nozzle Nozzles are Part Number APF4 XXX Plugs are Part Number GP 025 P4SS Once you have confirmed the required jetting configuration use the StoneAg...

Страница 22: ...n around in large diameter line VERY DANGEROUS PROPER USE Badger with rigid stinger to prevent turnaround still able to pass through elbows Rigid Stinger 1 1 2 times line ID WARNING Because of the sho...

Страница 23: ...e blown into the tool as well TROUBLESHOOTING HIGH PRESSURE WATER SEALS LEAK The high pressure seal may leak initially at lower pressures but should pop closed as pressure is increased A continuous le...

Страница 24: ...03 Shaft Adjust Sleeve BA 301 P8 Shaft ADJUSTING SLEEVE DETAIL 1 Open End Wrench for Shaft Sleeve Adjustable Wrench to hold Shaft in place ADJUSTING THE SPEED CONTROL To adjust the speed hold the wren...

Страница 25: ...ringe end into the port in the Head and squeeze fresh Viscous Fluid in until clean Viscous Fluid comes out the port in the Nut Hold the tool so the port in the Nut is the highest point If air bubbles...

Страница 26: ...sc 5 BA 316 Outer Disc 4 SM 116 O Ring 3 BJ 008 O Ring 3 Figure 3 For Step 4 5 3 Remove the Seat H P Seal and Wave Spring from the bore of the Shaft Figure 1 For Steps 1 2 BA 330 Wear Ring BA 302 Nut...

Страница 27: ...Sleeve in order to replace the 2 O Rings Normally it is not necessary to disassemble the Shaft from the Adjust Sleeve Figure 6 For Steps 11 13 9 Remove the Shaft Seal and inspect for damage 10 Remove...

Страница 28: ...an O Ring around the outer edge of this Disc 7 Repeat steps 3 through 6 until there are four Outer Discs and five Inner Discs on Shaft Note that there is no outer O Ring on the Inner Discs at each end...

Страница 29: ...BJ 026 Port Plug BJ 026 Port Plug 13 Install Shaft Seal into the bore in the Head and the O Ring over threads and into groove of Head 14 Check that the Pins are installed in the Head 12 Install Shaft...

Страница 30: ...P9 SERVICE KIT FAST BA 610 P8 MP9 OVERHAUL KIT FAST BA 602 P8 MP9 H P SEAL KIT 1 BA 313 Wave Spring 1 BC 410 Syringe Assembly 1 BJ 011 C Carbide Seat 1 BJ 012 TRO H P Seal and O Ring 1 BJ 026 Port Plu...

Страница 31: ...866 795 1586 WWW STONEAGETOOLS COM 31 NOTES PAGE LEFT INTENTIONALLY BLANK...

Страница 32: ...NS AS TO THE PERFORMANCE OF ANY PRODUCT EXCEPT AS SET FORTH IN THE STONEAGE LIMITED WARRANTY PROVIDED WITH THE PRODUCT 4 Delivery Seller is not obligated to make delivery by a specified date but will...

Страница 33: ...n with such a dispute it shall only be commenced in such courts Seller and Buyer agree to the exclusive jurisdiction of such courts and neither will raise any objection to the jurisdiction and venue o...

Страница 34: ...ed by StoneAge will void this Limited Warranty StoneAge reserves the right to change or improve the material and design of the Product at any time without notice to End User and StoneAge is not obliga...

Страница 35: ...AMAGES INCLUDING WITHOUT LIMITATION LOSS OF PROFITS LOSS OF GOODWILL DIMINUTION OF VALUE WORK STOPPAGE INTERRUPTION OF BUSINESS RENTAL OF SUBSTITUTE PRODUCT OR OTHER COMMERCIAL LOSS EVEN TO THE EXTENT...

Страница 36: ...1 866 795 1586 www STONEAGETOOLS com 2020 StoneAge Inc All Rights Reserved...

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