Stone Age AUTOBOX Скачать руководство пользователя страница 6

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866-795-1586 • WWW.STONEAGETOOLS.COM

WARNING 

Operations with this equipment can be potentially hazardous. 
Caution MUST be exercised prior to and during machine and water 

jet tool use. Please read and follow all of these instructions, in addition 
to the guidelines in the WJTA Recommended Practices handbook, 

available online at 

www.wjta.org

. Deviating from safety instructions 

and recommended practices can lead to severe injury and/or death.

•  

Do not exceed the maximum operating pressure specified for 

any component in a system. 

•  

The immediate work area MUST be marked off to keep out 

untrained persons.

•  

 Inspect the equipment for visible signs of deterioration, 

damage, and improper assembly. Do not operate if damaged, 
until repaired. 

•  

Make sure all threaded connections are tight and free of leaks.

•  

Users of the AUTOBOX

®

 (ABX-2L-V2) Hose Tractor MUST be 

trained and/or experienced in the use and application of high 
pressure technology and cleaning, as well as all associated 
safety measures, according to the WJTA Recommended 
Practices for the use of High pressure Water jetting Equipment.

•  

An anti-withdrawal device (back-out preventer) MUST be used 

at all times. The back-out prevention device is the Hose Stop 
Collet located within the Hose Guide Assembly. StoneAge 
offers several different size Hose Stop Collets. The Collet Size 
Reference guide is located on the Hose Guide Assembly.

•  

The Control Box should be located in a safe location where the 

Operator has good visibility of the tool entering the exchanger 
tubes. The AUTOBOX

®

 (ABX-2L-V2) Hose Tractor and Control 

Box MUST be supervised at all times and should never be left 
unattended.

•  

Do not fully release the hose clamp (decreasing pressure to 

zero) during operation, or the AUTOBOX

®

 (ABX-2L-V2) Hose 

Tractor will release the hose and may create a dangerous 

runaway hose condition, which can result in severe injury and/
or death.

•  

Always de-energize the system before opening the door to 

service or replace any parts. Failure to do so can result in severe 
injury and/or death. 

•  

When moving the AUTOBOX

®

 (ABX-2L-V2) Hose Tractor lift with 

care to prevent bodily injury.

•  

Do not operate the AUTOBOX

®

 (ABX-2L-V2) Hose Tractor while 

either side door is open.

PRE-RUN SAFETY CHECK

Refer to WJTA-IMCA’s, Recommended Practices For The Use Of 
High pressure Waterjetting Equipment and/or The Water Jetting 

Association’s, WJA Code of Practice for additional safety information.

•  

Complete a job specific risk assessment and act on the resulting 

actions. 

•  

Adhere to all site specific safety procedures.

•  

Ensure the waterblasting zone is properly barricaded and that 

warning signs are posted. 

•  

Ensure the work place is free of unnecessary objects (e.g. loose 

parts, hoses, tools).

•  

Ensure all Operators are using the correct Personal Protective 

Equipment (PPE).

•  

Check that the air hoses are properly connected and tight.

•  

Check all hoses and accessories for damage prior to use. Do 

not use damaged items. Only high quality hoses intended for 
waterblast applications should be used as high pressure hoses. 

•  

Check all high pressure threaded connections for tightness.

•  

Ensure that an anti-withdrawal device (back-out 

preventer), whip checks (hose whips), and all other 
applicable safety devices are installed and set-up 
properly. 

•  

Ensure the doors of the AUTOBOX® (ABX-2L-V2) Hose Tractor 

are closed and securely latched.

•  

Test the Control Box before operating the AUTOBOX

®

 (ABX-

2L-V2) Hose Tractor with high pressure water to verify the control 
valves move the hose in the intended direction, and that the high 
pressure dump valve and hose clamp are working properly.

•  

Ensure that Operators never connect, disconnect, or tighten 

hoses, adapters, or accessories with the high pressure water 
pump unit running. 

•  

Ensure no personnel are in the hydroblasting zone.

WARNING AND SAFETY INSTRUCTIONS

Содержание AUTOBOX

Страница 1: ...PL 602 V2 REV G 10 2018 AUTOBOX ABX 2L V2 USER MANUAL...

Страница 2: ...Y SET UP 13 HOSE GUIDE ASSEMBLY TO LIGHTWEIGHT POSITIONER SET UP 14 AUTOBOX ABX 2L V2 HOSE TRACTOR OVERVIEW 15 AUTOBOX ABX 2L V2 HOSE TRACTOR DOORS AND PINS 16 AUTOBOX ABX 2L V2 HOSE TRACTOR DRIVE ROL...

Страница 3: ...ght design Quick install drive carriages Utilizes 2 5 in 6 mm box rail Stainless Steel air motors Variety of clamp and bolt on attachment options are available Hose Guide Assembly Compact and lightwei...

Страница 4: ...lared in conformity with the Machinery Directive and all other applicable EC Directives and is designed and manufactured to comply with the 2006 42 EC Essential Health and Safety Requirements of the M...

Страница 5: ...e materials Dusts Explosion Fibers Flammable substances Fluids Fumes Gases Mists Oxidizing Agents WARNING AND SAFETY INSTRUCTIONS PERSONAL PROTECTIVE EQUIPMENT REQUIREMENTS Use of Personal Protective...

Страница 6: ...ate a dangerous runaway hose condition which can result in severe injury and or death Always de energize the system before opening the door to service or replace any parts Failure to do so can result...

Страница 7: ...OL BOX SEE PAGES 19 20 21 22 AUTOBOX ABX 2L V2 HOSE TRACTOR SEE PAGES 15 16 17 18 LIGHTWEIGHT POSITIONER SEE PAGES 8 9 10 11 HOSE GUIDE ASSEMBLY SEE PAGES 12 13 14 18 HOSES RUN TO HIGH PRESSURE WATER...

Страница 8: ...IL BLANK HORIZONTAL ASSEMBLY RAIL STOP ASSEMBLIES RAIL EXTENSIONS 2 4 OR 6 FT LENGTHS 61 m 1 2 m OR 1 8 m LIGHTWEIGHT POSITIONER OVERVIEW SLOTTED QUICK CLAMP LWP 620 KIT CONTAINS 4 QUICK CLAMP LWP 621...

Страница 9: ...K LWP 552 AND PLATE CLAMPS LWP 519 are for use with heat exchanger flanges that have easily accessible bolt holes Use quick clamps or plate clamps depending on the spacing of the hole pattern Figures...

Страница 10: ...the tube bundle flange Figure 2 3 Insert the Lower Rail non slotted into the lower mounting brackets It is not critical that this rail is aligned as precisely as the top rail but it should be close to...

Страница 11: ...arriage to slide onto the rail without pneumatic power to rotate the drive Center the carriage on the vertical rail and push the gearbox back toward the carriage plate This will engage the gear into t...

Страница 12: ...IDE TUBES MULTIPLE SIZES AVAILABLE MOUNTING BRACKET PITCH ADJUST HANDLE QUICK RELEASE PIN GUIDE TUBE CLAMP HANDLE HIGH VISIBILITY HOUSING ABX 201 HOSE GUIDE ASSEMBLY HOSE GUIDE ASSEMBLY OVERVIEW OPTIO...

Страница 13: ...116 36 BN13 546 in 14 mm 36 in 914 mm ABX 117 12 BN15 674 in 17 mm 12 5 in 318 mm ABX 117 36 BN15 674 in 17 mm 36 in 914 mm ABX 119 12 BN18 745 in 19 mm 12 5 in 318 mm ABX 119 36 BN18 745 in 19 mm 36...

Страница 14: ...IONER 1 Using a 9 16 in wrench loosen all four rail clamp bolts located on the vertical carriage Install the Hose Guide Assembly into the rail clamps and adjust position until the Guide Tubes are appr...

Страница 15: ...PIN COLOR CODED JIC FITTINGS WITH DUST CAPS MOUNTING BRACKET FOR HOSE GUIDE ASSEMBLY ROLLER AND COLLET REFERENCE CHART MOUNTING BRACKET QUICK RELEASE PIN QUICK RELEASE PINS DRIVE ROLLERS DOOR ABX 2L H...

Страница 16: ...ull ring then release it so that it is no longer in the groove Close the door by raising it into position To lock the door pull and twist the pull ring then release it into the groove of the pin NOTE...

Страница 17: ...efore servicing or replacing any parts Failure to do so can result in severe injury and or death Keep hands hair and clothing clear of rotating parts TO REPLACE THE DRIVE ROLLERS 1 Select the correct...

Страница 18: ...tor 2 Slide the mounting bracket over the block on the Hose Guide Assembly and lay the pin onto the top slot on the Hose Guide Assembly mounting block 3 Install the lower pin through the mounting brac...

Страница 19: ...COLOR CODED JIC FITTINGS WITH DUST CAPS VERTICAL POSITIONER FITTINGS WITH DUST CAPS POLE MOUNT WITH THUMB SCREW HORIZONTAL POSITIONER FITTINGS WITH DUST CAPS HOSE FEED LEVER HOSE CLAMP PRESSURE REGULA...

Страница 20: ...vertical tube down to the tripod base Secure with the supplied thumbscrew knob Note The vertical tube has a hole through one wall that the thumbscrew must engage 4 Slide the Control Box over the vert...

Страница 21: ...si 0 86 MPa supply pressure Exceeding 125 psi 0 86 MPa supply pressure may result in injury to the Operator and or damage to the equipment PNEUMATIC DUMP CONTROL FITTING AND LINE A MOMENTARY PNEUMATIC...

Страница 22: ...zontal positioner drive air motor to the Control Box with two 1 4 in 6 mm JIC hoses Verify the Control Box moves the horizontal carriage in the appropriate direction 4 Connect the vertical positioner...

Страница 23: ...n of the Collet 3 Select the appropriate Collet size for the diameter of the hoses See Recommended Collets For Common Hose Sizes plaque on the top plate of the ABX 2L V2 Tractor or the side of the ver...

Страница 24: ...ee tools After flushing the hoses install the Banshee tools and insert both tools into the back of the AUTOBOX ABX 2L V2 Hose Tractor It may be necessary to twist the hoses slightly as the tools and h...

Страница 25: ...Control Box MUST be turned to zero pressure to open the Drive Rollers for easy hose installation Insert the hose equipped with the waterjet tool between the Drive Rollers Increase the pressure on the...

Страница 26: ...n 8 mm it should be tightened See Diagram below NOTICE Do not use any materials with sharp edges to hold the Drive All components the hoses pass through After each use Most wear parts are made from 17...

Страница 27: ...BBER GRIP GREY 2 10 ABX 217 HOSE GUIDE PLATE INNER 1 11 ABX 218 001 WEAR RING USE UP REPLACE WITH 002 08 03 17 2 52 ABX 290 REAR MOUNT INSIDE ASSEMBLY 1 53 ABX 291 001 MOUNTING BRACKET 2 54 ABX 298 QU...

Страница 28: ...SE GUIDE BLOCK 3 35 ABX 248 IDLER NUT 1 36 ABX 249 RETAINING RING HD EXT SS 6 37 ABX 250 AIR MOTOR GLOBE 1 38 ABX 252 PLATE AIR MOTOR BEARING 1 39 ABX 253 STEP KEY 1 42 ABX 257 BEARING 19MM X 37MM X 9...

Страница 29: ...X 272 DRIVE ROLLER 70A SMALL HOSE 6 49 ABX 280 DRIVE ALUMINUM SPROCKET 26T X 50 6 51 ABX 283 PLATE SPACER 1 56 BR 168 90 DUST CAP J4 1 57 BRLM 191 SPRING PIN 125 X 75 3 59 GB 325 03 BOLT HEX 25 20 X 7...

Страница 30: ...OCK CLAMPING 2L 1 6 ABX 186 REAR CLAMP CHANNEL 2L 1 7 ABX 187 PITCH CLAMP PLATE 2L 1 8 ABX 188 PITCH CLAMP CHANNEL 2L 1 9 GSB 319 02 SCREW BHSC 10 24 UNC X 0 500L 1 10 GSB 331 025 SCREW BHSC 5 16 18 U...

Страница 31: ...56 HOSE STOP CLAMP ASSEMBLY 50 56 2 HS 121 56 61 HOSE STOP CLAMP ASSEMBLY 56 61 2 StoneAge SA PART NUMBER GUIDE TUBE REFERENCE CHART GUIDE TUBE BANSHEE INSIDE DIAMETER LENGTH QTY ABX 115 12 BN9 5 459...

Страница 32: ...R QTY 1 ABX 216 001 HOSE GUIDE PLATE OUTER 1 2 ABX 230 SPIRAL INTERNAL RETAINING RING 625 BORE SS 4 3 ABX 292 001 REAR MOUNTING BRACKET INSIDE 1 4 ABX 293 SPACER ORING 12 5 ABX 294 ORING SHOCK ABSORBE...

Страница 33: ...OM LIGHTWEIGHT POSITIONER ASSEMBLY LWP 500 XX V2 NOT INCLUDED IN PACKAGE PARTS DIAGRAM PART NUMBER QTY 1 BR 002 XX 001 2 5 BOX RAIL EXTRUSION 1 2 BU 002 XX 001 2 5 BOX RAIL EXTRUSION SLOTTED 2 3 LWP 5...

Страница 34: ...M AUTOBOX CB ABX CONTROL BOX PART NUMBER QTY 1 CB 300 CONTROL BOX ASSEMBLY 1 2 CB 301 CB STAND ASSEMBLY 1 3 CB 310 FRL ASSEMBLY 1 4 CB 370 25 ABX HOSE BUNDLE ASSEMBLY 1 NOTES 1 ASSEMBLY REFERENCE DIME...

Страница 35: ...CONTINUED ON NEXT PAGE PARTS DIAGRAM PART NUMBER QTY 1 BR 167 DUST CAP 1 5 CB 321 CB FRAME 1 6 CB 322 SIDE PLATE 2 7 CB 323 BRACE REAR 2 8 CB 324 BRACE FRONT 2 19 CB 355 FTG P8J8 BRASS MALE TO MALE 1...

Страница 36: ...2 13 CB 333 HD PNEUM3WAYASSY 3 14 CB 334 RY3 AAA PILOTED SPOOL VALVE ASSY 1 15 CB 335 REG ASSY 1 16 CB 337 HD PNEUM3WAYASSY DUMP 1 17 CB 347 CAP PLATE 1 18 CB 349 FTG P4F PL6 STRAIGHT 1 19 CB 355 FTG...

Страница 37: ...BRASS MALE TO MALE 5 11 CB 357 FTG P4J8 BRASS MALE TO MALE 2 12 CB 365 FTG P4P4 ELBOW 1 13 CB 704 PRESSURE REGULATOR 60 PSI 1 14 GP 011 B BLUE ID BAND MED 1 15 GP 011 BK BLACK ID BAND MED 1 16 GP 011...

Страница 38: ...BUNA N PVC 250 PSI BLACK 1 25 4 GPHO 0500 RUB RD 1 2 ID X 3 4 OD PUSH ON AIR HOSE BUNA N PVC 250 PSI RED 1 25 5 GPHS 2000 OLE A BK 2 00 DIA HEAVY DUTY MOISTURE SEAL HEAT SHRINK 2 5 6 GPSL 1750 NYL G...

Страница 39: ...OSE ASSY FOR CB ABX 1 2 CB 114 INLET FITTING 1 3 CB 311 FRL FRAME 1 4 CB 312 GEN3 FILTER REGULATOR LUBRICATOR WITH GEN2 CLAMP 1 5 CB 313 ROD 2 6 CB 314 3 LOBE KNOB 1 7 CB 328 001 POLE MOUNT 1 8 CB 395...

Страница 40: ...TH GEN 2 CLAMP PARTS DIAGRAM PART NUMBER QTY 1 CB 312 1 FILTER REGULATOR ASSEMBLY 1 2 CB 312 1 1 FILTER REGULATOR BOWL 1 3 CB 312 1 6 FILTER 1 4 CB 312 1 7 GAUGE WITH LENS 1 5 CB 312 1 8 ORING 2 6 CB...

Страница 41: ...pt to almost any heat exchanger Two high powered pneumatic motors provide fast precise positioning Entire unit can be set up and operated with a single operator and minimal hand tools Anodized aluminu...

Страница 42: ...product s from Seller s warehouse Order shortages or errors must be reported within fifteen 15 business days from receipt of shipment to secure adjustment No product s may be returned without securin...

Страница 43: ...e Operator s Manual accompanying the Product 5 REQUIRED WARRANTY PROCEDURES To be eligible for warranty service the End User must 1 report the Product defect to the entity where the Product was purcha...

Страница 44: ...1 866 795 1586 www STONEAGETOOLS com 2015 StoneAge Inc All Rights Reserved...

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