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Commissioning

Commissioning protocol

Commissioning Protocol R3400/R3600

Project

Boiler type

Project

Serial number

Address

Year

City

Nominal load (Hi)

[kW] Date

Nominal output (Hi)

[kW] Engineer

System

Water pressure

[bar] Installati-

on:

Roof top



Water pH

[-]

Ground floor



Water hardness

[dºH]

Basement



Water chloride

[mg/l]

Other: .........................



Water

∆

T full load

[ºC]

Low velocity header



Water

∆

boiler

[kPa]

Plated heat exchanger



Water flow

/h]

Bypass boiler



Pump setting

[-]

Other: .........................



Safety devices

High limit setting

[ºC] Water flow sensor checked



Temp. limiter setting

[ºC] Water flow switch checked



Min. gas pressure switch setting

[mbar]

Ignition time burner

[sec]

Combustion analysis

100% load

50% load

Min. load

Gas consumption

/h]

Gas pressure

[mbar]

pilot burner

[%]

pilot burner

[%]

CO pilot burner

[ppm]

NOx pilot burner

[ppm]

atmospheric

[ºC]

fluegas

[ºC]

water, flow

[ºC]

water, return

[ºC]

Ionisation current

[µA]

fan

[mbar]

top panel

[mbar]

combustion chamber

[mbar]

Parameter settings

P1 Setpoint temperature heating

[ºC] P12 Boiler hysteresis

[ºC]

P2 Setpoint temperature DHW

[ºC] P17 Fan speed min. load

[%]

P11 Maximum boiler setpoint

[ºC] P19 Fan speed 100% load

[%]

Remarks

Hydrau-

lics:

main burner

[%]

main burner

[%]

CO main burner

[ppm]

NOx main burner

[ppm]

Содержание ECONOFLAME R3400

Страница 1: ...sing Installation Operation Maintenance Manual STOKVIS ENERGY SYSTEMS 96R Walton Road East Molesey Surrey KT8 0DL Tel 020 8783 3050 0870 7707747 Fax 020 8783 3051 0870 7707767 E Mail info stokvisboile...

Страница 2: ...startup 22 Combustion analysis 23 Air pressure switch 24 Check water flow 25 Check functionality of safety devices 26 Gas tightness check 26 Boiler shut down 26 Commissioning protocol 27 Operating ins...

Страница 3: ...s to the following European standards 92 42 EEC Boiler efficiency directive 90 396 EEC Gas appliance directive 73 23 EEC Low voltage directive 89 336 EEC EMC directive EN 656 Gas fired central heating...

Страница 4: ...adapts the modulation ratio automati cally to the heat demand requested by the system This is done by controlling the speed of the fan As a result the Whirlwind mixing system will adapt the gas ratio...

Страница 5: ...max min C 135 60 Flue gas quantity max min m3 h 1423 356 1580 395 1848 462 2091 523 2334 584 CO2 level main burner natural gas H E L LL max min 10 0 9 3 CO2 level main burner liguid gas P max min 11...

Страница 6: ...level main burner natural gas H E L LL max min 10 0 9 3 CO2 level main burner liguid gas P max min 11 0 11 0 CO2 level pilot burner natural gas H E L LL max min 10 0 10 2 CO2 level pilot burner ligui...

Страница 7: ...88 88 88 H mm 1355 1355 1355 1355 1355 1355 H1 mm 1125 1125 1570 1420 1155 1377 B mm 1330 1330 1130 1130 1330 1330 B1 mm 1160 1210 1003 1053 1203 1253 B2 mm 665 665 565 565 665 665 B3 mm 170 120 127 7...

Страница 8: ...8...

Страница 9: ...max min m3 h 969 242 1076 307 1258 359 1424 407 1590 454 1756 502 CO2 level main burner natural gas H E L LL max min 10 0 9 3 10 0 9 3 CO2 level main burner liguid gas P max min 11 0 11 0 11 0 11 0 C...

Страница 10: ...427 B mm 1330 1130 1130 1330 1330 B1 mm 1210 1003 1053 1203 1253 B2 mm 665 565 565 665 665 B3 mm 120 127 77 127 77 B4 mm 1146 946 946 1146 1146 B5 mm 65 115 65 115 65 D mm 300 350 350 400 400 W1 DN DN...

Страница 11: ...re at 40 30 C max min C 59 36 Flue gas quantity max min m3 h 969 242 1076 307 1258 359 1424 407 1590 454 1756 502 CO2 level main burner natural gas H E L LL max min 10 0 9 3 10 0 9 3 CO2 level main bu...

Страница 12: ...03 1053 1203 1253 B2 mm 615 665 565 565 665 665 B3 mm 120 120 127 77 127 77 B4 mm 1046 1146 946 946 1146 1146 B5 mm 100 65 115 65 115 65 D mm 300 300 350 350 400 400 D1 mm 250 250 300 300 355 355 W1 D...

Страница 13: ...s Component Pcs Package R3400 R3600 Boiler fully assembled and tested 1 Mounted on wooden blocks with wooden border sealed in PE foil Adjustable feet 4 Cardboard box on top of boiler on R3407 R3410 al...

Страница 14: ...140 1010 1310 500 210 1420 1010 500 215 1420 1110 500 220 1420 1210 500 225 1420 1310 500 1st Heat exchanger m kg L mm W mm H mm 120 1010 1150 160 120 1030 1150 150 135 1010 1310 160 180 1420 1010 160...

Страница 15: ...00 1510 1425 150 325 2050 1250 150 330 2050 1350 150 335 2050 1450 150 2nd Heat exchanger m kg L mm B mm H mm 220 1510 1425 150 365 2050 1250 150 370 2050 1350 150 375 2050 1450 150 Frame m kg L mm B...

Страница 16: ...n Removing the casing 16 Boiler transport Remove the casing before transporting the boiler in order to avoid damage to the casing parts during transportation Removing the casing is done as fol lows 1...

Страница 17: ...is in the correct posi tion the wooden blocks 1 should be removed and the adjustable feet 2 with vibration absorption dampers should be adjusted to the right height Water and gas connections should b...

Страница 18: ...lic connections The boiler should always be connected in such a way that water flow through the boiler can be ensured at all times Connect the flow 3 and return 1 con nection of the system tension fre...

Страница 19: ...ength see planner documentation Construct horizonal ways with a mini mum angle of 3 Air intake connection 3 When using the boiler roomsealed The air intake can be connected if the boiler was ordered a...

Страница 20: ...out by authorized personnel only Failure to respect this condition makes the guarantee void A protocol of the commissioning should be filled out see end of this chapter for example of commissioning pr...

Страница 21: ...or which gas type the boiler should be commissioned Condensate connection Remove the syphon 2 from the con densate connection Fill it with water and place it back in the original posi tion Make sure t...

Страница 22: ...ation is correct Remove any air from the pump by removing the end cap of the pump motor housing It s recommended to keep the boiler at 50 load for a while after the first startup as this is the easies...

Страница 23: ...or full load The combustion settings for the pilot burner can be adjusted using the adjustment screw on the pilot gas valve 6 The combustion settings for the main burner can be adjusted using the adju...

Страница 24: ...be 0 8 mbar Turn the dial on the switch 2 counter clockwise until the end Reduce the setting on parameter P17 step by step until the pressure differential is 0 4 mbar Slowly turn the dial on the swit...

Страница 25: ...nal data p measurement Check the pressure difference over the boiler p flow return when the boiler pump is running burner on is not requi red The nominal p for each boiler type can be found in the tab...

Страница 26: ...n a standard boiler are a water flow tem perature sensor water flow switch minimum gas pressure switch and ioni sation electrode These devices can be checked as described below Ionisation electrode 6...

Страница 27: ...switch checked Min gas pressure switch setting mbar Ignition time burner sec Combustion analysis 100 load 50 load Min load Gas consumption m3 h m3 h m3 h Gas pressure mbar mbar mbar CO2 pilot burner O...

Страница 28: ...ess the reset programming button to select the LED lights up Turn the rotational switch until the desired DHW setpoint value has been reached Press the reset programming button to confirm the LED goes...

Страница 29: ...ition and ionisation electrodes Clean the condensate receptacle Clean and refill the syphon Check the water pressure of the sys tem Check the water quality of the system water as well as supply water...

Страница 30: ...led information Combustion analysis Check the combustion at full load and minumum load correct the settings if necessary An additional reference check at 50 load is recommended Consult the chapter com...

Страница 31: ...gnition time burner sec Combustion analysis 100 load 50 load Min load Gas consumption m3 h m3 h m3 h Gas pressure mbar mbar mbar CO2 Pilot burner O2 Pilot burner CO Pilot burner ppm ppm ppm NOx Pilot...

Страница 32: ...pply check ignition spark increase gas valve setting min load alan key screw 5 Lockout Flame ionisation signal lost during operation Check gas supply pressure during operation check gas valve setting...

Страница 33: ...parameters P11 P40 Check parameter settings of P11 P40 change value of one parameter within P11 P40 lockout disappears change all parameters back to original settings 31 Lockout CRC error in boiler s...

Страница 34: ...kits The diagrams contain average values as all sensors are liable to tolerances When measuring the resistance values the boiler should always be switched off Measure close to the sensor in order to...

Страница 35: ...owing standards EN 656 EN 15417 EN 13836 EN 55014 1 2 EN 61000 3 2 3 EN 60 335 1 2 and in accordance with the guidelines of directives 92 42 EEC boiler efficiency directive 90 396 EEC gas appliance di...

Страница 36: ......

Страница 37: ......

Страница 38: ...S ENERGY SYSTEMS 96R Walton Road East Molesey Surrey KT8 0DL Tel 020 8783 3050 0870 7707747 Fax 020 8783 3051 0870 7707767 E Mail info stokvisboilers com Website www stokvisboilers com 420010567700 12...

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