13
C.
Using this sanitizing solution and the large barrel
brush provided, sanitize the rear of the barrel by
dipping the brush in the sanitizing solution and
brushing the rear of the barrel.
3.11
ASSEMBLY OF FREEZER
To assemble the freezer parts, refer to the following steps:
NOTE
The United States Department of Agriculture and
the Food and Drug Administration require that lu-
bricants used on food processing equipment be cer-
tified for this use. Use lubricants only in accordance
with the manufacturer’s instructions.
A.
Assemble all o-rings onto parts dry, without
lubrication. Then apply a thin film of sanitary
lubrication (Petrol Gel or equivalent) to exposed
surfaces of the o-rings. Apply a thin film of sanitary
lubricant to metal part of rear seal. Also apply a
thin film of sanitary lubricant inside and outside of
the front auger support bushing.
B.
Assemble the rear seal onto the auger with the
large end to the rear. Be sure the o-ring is in place
before installing the rear seal.
C.
Lubricate the auger drive (rear) with a small
amount of white socket lubricant (spline lubricant).
A small container of socket lubricant is shipped
with the freezer.
D.
Install the two plastic scraper blades onto the
auger and insert it into the freezer barrel.
CAUTION
Do not place the mix inlet regulator into the hopper
before installing the auger. Attempting to install the
auger with the mix inlet regulator in place will dam-
age the mix inlet regulator.
E.
Rotate the auger until the auger engages the drive
shaft.
F.
Install the auger support bushing into the front of
the auger.
G.
Install the spigot body with o-ring into the front
door from bottom. Push straight up until the spigot
is in place.
H.
Install the front door on the freezer.
I.
Install the blender assembly onto the front door
studs and tighten the circular knobs on the freezer
studs.
CAUTION
Overtightening or uneven tensioning of circular
knobs may cause damage to front door and cause
leaking. Hand tighten circular knobs evenly.
J.
Look for the proper seal between the freezer
barrel, o-ring, and front door.
K.
Install the mix inlet regulator into the freezer with
the air tube to the front of the freezer.
L.
Install hopper cover and drain tray.
3.12
ROUTINE CLEANING
To remove spilled or dried mix from the freezer exterior,
simply wash in the direction of the finish with warm soapy
water and wipe dry. Do not use highly abrasive materials
as they will mar the finish.
It is recommended that a maintenance schedule be fol-
lowed to keep the freezer clean and operating properly.
CLEANING AND SANITIZING INFORMATION
Shake freezers require special consideration when it
comes to food safety and proper cleaning and sanitizing.
The following information has been compiled by Purdy
Products Company, makers of Stera-Sheen Green Label
Cleaner/Sanitizer and specifically covers issues for clean-
ing and sanitizing frozen dessert machines. This informa-
tion is meant to supplement a comprehensive food safety
program.
SOIL MATERIALS ASSOCIATED WITH FROZEN
DESSERT MACHINES
MILKFAT/BUTTERFAT – As components of ice cream/
frozen custard mix, these soils will accumulate on the
interior surfaces of the machine and its parts. Fats are
difficult to remove and help attribute to milkstone build-up.
MILKSTONE – Is a white/gray film that forms on equip-
ment and utensils that come in contact with dairy products.
These films will accumulate slowly on surfaces because of
ineffective cleaning, use of hard water, or both. Milkstone
is usually a porous deposit, which will harbor microbial
contaminants and eventually defy sanitizing efforts.
Figure 3-9 Auger and Door Assembly
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