Stoelting E131-YG2 Скачать руководство пользователя страница 14

8

2.

MACHINE DAMAGE – Strong acids will attack
metal and rubber causing premature wear of
parts. The use of a delimer needs to be closely
monitored to avoid damage to machine surfaces
and parts.

With proper daily use of STERA-SHEEN or its equivalent,
there is no need for the use of a DELIMER.

DO NOT USE BLEACH

·

BLEACH HAS ABSOLUTELY NO CLEANING
PROPERTIES.

·

BLEACH IS CORROSIVE. It will damage
components of the machine causing premature
wear and metal corrosion.

GENERAL PURPOSE CLEANERS

General purpose cleaners do not have the ability to re-
move milkstone. Milkstone will become a problem if not
remedied with additional products and procedures.

THE USE OF CHLORINE TEST STRIPS

“Test strips” are used to determine concentrations of
active chlorine in sanitizing solutions. To use the strips,
tear off a small portion and submerge it into the sanitizing
solution. Then, compare the color change to the color key
on the side of the test strip dispenser to determine the
approximate chlorine concentration.

The ideal concentration of chlorine needs to be 100 ppm
(as stated by the FDA).

NOTE

Follow the directions on the container for proper con-
centration.

Two main factors contribute to falling chlorine concentra-
tions in a sanitizing solution.

1.

PRODUCT USE – As the chlorine in the solution
is being used, chlorine concentrations fall.

2.

TIME – As time passes, small amounts of chlorine
“evaporate” from the solution. (That is why you
can smell it.)

Sanitizing solutions should not be allowed to fall below 100
ppm chlorine. New solutions should be mixed once old
solutions become ineffective.

3.4 DISASSEMBLY OF MACHINE PARTS

Before using the machine for the first time, complete
machine disassembly, cleaning and sanitizing procedures
need to be followed. Routine cleaning intervals and proce-
dures must comply with the local and state health codes.

Inspection for worn or broken parts should be made at every
disassembly of the machine. All worn or broken parts
should be replaced to ensure safety to both the operator and
the customer and to maintain good machine performance
and a quality product. Check the wear line on the auger
flights on a regular basis (Fig. 3-3) and replace as needed.
Frequency of cleaning must comply with the local health
regulations.

To disassemble the machine, refer to the following steps:

A. DISASSEMBLY OF FRONT DOOR

1.

Turn the Main Freezer Power Off/On switch to the
OFF position.

2.

Remove the knobs on the front door.

3.

Remove the front door by pulling it off the studs.

4.

Remove the spigot through the bottom of the front
door.

5.

Remove all o-rings from parts by first wiping off
the lubrication using a clean towel. Then squeeze
the o-ring upward to form a loop (Fig. 3-4). Roll the
o-ring out of the groove.

Wear Line

Figure 3-3 Auger Flight Wear

Figure 3-4 Removing O-Ring

CAUTION

Do not use any type of sharp object to remove the
o-rings.

WARNING

High voltage will shock, burn or cause death. The
OFF-ON switch must be placed in the OFF position
prior to disassembling for cleaning or servicing. Do
not operate machine with panels removed.

Содержание E131-YG2

Страница 1: ...Model E131 YG2 F131 YG2 OPERATORS MANUAL Manual No 513649 Rev 1 ...

Страница 2: ......

Страница 3: ...s built prior to date of change DO NOT ATTEMPT to operate the machine until instructions and safety precautions in this manual are read completely and are thoroughly understood If problems develop or questions arise in connection with installation operation or servicing of the machine contact Stoelting Stoelting Foodservice Equipment 502 Highway 67 Kiel WI 53042 1600 U S A Main Tel 800 558 5807 Fa...

Страница 4: ...pecific safety information the following safety defini tions are provided to assist the reader The purpose of safety symbols is to attract your at tention to possible dangers The safety symbols and their explanations deserve your careful attention and understanding The safety warnings do not by themselves eliminate any danger The instructions or warnings they give are not substitutes for proper ac...

Страница 5: ...Transit 3 2 3 MachineInstallation 3 3 Initial Set Up and Operation 3 1 Operator sSafetyPrecautions 5 3 2 OperatingControlsandIndicators 5 3 3 ImportantInformationRegardingCleaningandSanitizing 7 3 4 Disassembly of Machine Parts 8 3 5 CleaningDisassembledParts 9 3 6 Sanitizing Machine Parts 9 3 7 CleaningtheMachine 9 3 8 Assembling the Machine 10 3 9 Sanitizing 10 3 10 InitialFreezeDownandOperation...

Страница 6: ...s and Modifying Settings 13 4 5 Readings 15 4 6 Adjustments 16 4 7 Other Settings 16 4 8 DriveBeltTensionAdjustment 17 4 9 CondenserCleaning 17 4 10 PreventativeMaintenance 18 4 11 ExtendedStorage 18 5 Troubleshooting 5 1 ErrorCodes 19 5 2 Troubleshooting 19 5 3 Troubleshooting Machine 21 6 Replacement Parts 6 1 Decals Lubrication 23 6 2 Auger Shaft and Faceplate Parts 24 ...

Страница 7: ... are designed to operate with almost any type of commercial softserveornon dairymixesavailable including icemilk ice cream yogurt and frozen dietary desserts Thismanualisdesignedtoassistqualifiedserviceperson nelandoperatorsintheinstallation operationandmainte nance of the Stoelting E131YG2 and F131YG2 gravity machine Figure 1 2 Specification 1 2 SPECIFICATIONS Figure 1 1 E131YG2 F131YG2 Machine ...

Страница 8: ... 40 1 4 102 2 cm 35 1 4 89 5 cm 450 lbs 204 1 kg 370 lbs 167 8 kg 1 Phase 208 230 VAC 60Hz approximately 12A Dimensions width height depth Weight Electrical running amps connection type International Option Compressor Drive Motor Air Flow Plumbing Fittings Hopper Volume Freezing Cylinder Volume Production Capacity 8 GPH 30 29 liters each Freezing Cylinder 11 5 GPH 43 53 liters both Freezing Cylind...

Страница 9: ...ation must be completed by a qualified electrician refrigeration specialist Incorrect installation may cause personal injury se vere damage to the machine and will void factory warranty Installation of the machine involves moving the machine close to its permanent location removing all crating setting in place assembling parts and cleaning A Uncrate the machine B Accuratelevelingisnecessaryforcorr...

Страница 10: ...4 ...

Страница 11: ...the machine until the main electrical power has been disconnected G Donotoperateunderunsafeoperatingconditions Neveroperatethemachineifunusualorexcessive noise or vibration occurs 3 2 OPERATING CONTROLS AND INDICATORS Before operating the machine it is required that the operatorknowthefunctionofeachoperatingcontrol Refer toFigure3 1forthelocationoftheoperatingcontrolsonthe machine For the informat...

Страница 12: ...ing cycle stops and the drivemotorwillstart ACLEANmessagewilldisplayonthe LCD screen along with a 5 minute countdown timer To exittheCLEANmode turntheFreezingCylinderOFF ON switch to the OFF position or press the CLEAN button again If the machine is left in CLEAN for more than 20 minutes anerrorcode E4 willbedisplayedonthedisplay panel Place the Freezing Cylinder OFF ON switch in the OFF position ...

Страница 13: ... of soil material milkstone Thorough cleaning pro cedures that involve milkstone removal are critical for operators of frozen dessert machines SANITIZING Kills bacteria Can be effective on clean surfaces only NOTE Using a SANITIZER on an unclean surface will not guarantee a clean and safe frozen dessert machine PROPER DAILY MAINTENANCE The Only Way to Assure Food Safety and Product Quality Proper ...

Страница 14: ... the solution That is why you can smell it Sanitizingsolutionsshouldnotbeallowedtofallbelow100 ppm chlorine New solutions should be mixed once old solutions become ineffective 3 4 DISASSEMBLY OF MACHINE PARTS Before using the machine for the first time complete machinedisassembly cleaningandsanitizingprocedures needtobefollowed Routinecleaningintervalsandproce dures must comply with the local and ...

Страница 15: ... the drip tray by pulling from the front panel Clean and replace the drip tray B DISASSEMBLYOFAUGER 1 Removethefrontaugersupportandbushing 2 Remove the auger assembly from the machine Pulltheaugeroutofthemachinebarrelslowly As the auger is being pulled out carefully remove each of the plastic flights with springs 3 Keeptherearoftheaugertippeduponceitisclear of the freezing cylinder to prevent the ...

Страница 16: ... of the support points straight up I Apply a thin layer of sanitary lubricant to the o ringsonthespigotbodyandinstallthespigotbody through the bottom of the front door K Apply a thin film of sanitary lubricant to the door seal o ring and fit it into the groove on the rear of the front door M Place the front door assembly on the mounting studsandthepushfrontdooragainstthemachine carefully N Securet...

Страница 17: ...ress the up arrow button once The display will read CutOut amps 8 Press the SET button A cursor will start blinking under the far right digit 9 Change the value to 8 0 Press the left arrow button to move the cursor Press the up arrow button to increase the digit When a digit reaches 9 pressing the up arrow button again will change the value to 0 10 After entering 8 0 press SET to save this value T...

Страница 18: ... PUSH TO FREEZE button NOTE After the drive motor starts there is a 3 second de lay before the compressor starts G When the product is at 75 consistency the display will read SERVE Open the spigot to dispense product H The machine dispenses product at a reasonable drawrate Ifthemachineisoverdrawn theresultis a soft product or a product that will not dispense at all If this occurs allow the machine...

Страница 19: ...on the control panel are disabled Follow the instructions below to lock the control panel A Press and hold the PUSH TO FREEZE button for at least 5 seconds B While still holding the PUSH TO FREEZE button press the CLEAN button once C Release both buttons An asterisk will appear on the bottom line of the display indicating that the control is in the lock out mode NOTE Repeat stepsA B and C to unloc...

Страница 20: ...14 Figure 4 2 IntelliTec Control Menu Settings ...

Страница 21: ... Cycles count This reading counts down the number of cycles in the current Serve Mode The starting value is dependantupontheCyclessettingontheIntelliTec control F and amps Suction line temperature on the freezing cylinder and drive motor amps are available on the same screen to assist with setup and troubleshooting Aux Temp F This reading provides the ambient temperature around the IntelliTec cont...

Страница 22: ...g this setting changes the temperature at which the freezing cycle starts ThisvaluealongwiththeCutOutvaluedetermines therangeoftemperatures or temperaturewindow of the product Decreasing the temperature decreases the temperature window and under normal use increases the amount of freezing cycles This creates a greater chance of product breakdownbystirringtheproductoften Increasing the Cut In T inc...

Страница 23: ... Off min If the temperature sensor in the hopper fails this setting determines the time between hopper refrigeration cycles This setting is only available on the left control Hpr On sec If the temperature sensor in the hopper fails this setting determines the length of the hopper refrigeration cycle This setting is only available on the left control 4 8 DRIVE BELT TENSION ADJUSTMENT To check belt ...

Страница 24: ... the food and drug administration require that lubricants used in food zones be certified for this use Use lubricants only in accordance with the manufacturer s instructions A Daily checks Checkforanyunusualnoiseorconditionandrepair immediately B Monthly checks Check the condenser filter for dirt Refer to section 4 9 C Quarterly Checks Check drive belts for wear and tighten belts if necessary Refe...

Страница 25: ...oductreachingconsistencyin Serve Mode or if the product does not reach proper temperaturein Sleep2Mode Thiserrorisgenerally causedbyverylowmixlevelsinthemachine smix container or from product breakdown Another commoncauseresultsfromarestrictionpreventing mixfromenteringthefreezingcylinder Checkthe mix in the hopper If the level mix is low add mix If there is a possibility that the mix has broken d...

Страница 26: ...fails Turn the Freezing Cylinder Off On switch Off and back On If the error persists contact your Authorized Stoelting Distributor for furtherassistance Error Code 11 Low Temperature TheLowTemperatureError E11 occurswhenthe temperature of the gas refrigerant at the barrel sensor falls below 20 F Although the machine will not shut down the active freezing cycle will immediately end This error usual...

Страница 27: ... amps See Section 3 10 5 Remove mix clean sanitize and freeze down with fresh mix 6 Remove mix clean reassemble sanitize and freeze down 7 Check system See Section 5 Product does not dispense 1 No mix in hopper 2 Capacity of machine is being exceeded 3 Drive motor overload tripped 4 Drive belt failure 5 Freeze up Auger will not turn 1 Fill hopper with mix 2 Slow up on the draw rate 3 Wait for auto...

Страница 28: ...22 ...

Страница 29: ...al Stoelting Swirl Logo Drip Tray Support 1 324509 Decal Cleaning Instructions 1 324566 Decal Wired According To 1 324584 Decal Adequate Ventilation 3 1 324592 Decal Hold Ready 1 324593 Decal Power 1 324594 Decal Attention Heat Sensitive 1 324612 Decal Control 1 324686 Decal Danger Automatic Start 1 324803 Decal Domed Stoelting Logo Large Header Panel 1 324804 Decal Domed Stoelting Swirl Header Pa...

Страница 30: ...24 6 2 AUGER SHAFT AND FACEPLATE PARTS ...

Страница 31: ...r 5687 Plus 4 624678 5 O Ring Rear Seal Black 5 Pack 2 625133 O Ring Front Door Red 2 666786 Seal Rear Auger Black 2 694255 Spring Auger Flight 6 E131 8 F131 744260 SV Tray Drip 1 744273 Tray Drain Black Plastic 1 1159501 O Ring Bushing Kit 1177429 O Ring Spigot Extension Kit 2149243 01 Mix Inlet Assembly 3 16 Hole Standard Length 2A 2 2177072 Extension Spigot 1 5 2177073 Extension Spigot 2 5 2177...

Страница 32: ......

Страница 33: ...ese obligations remedies are subject to the conditions that Buyer a signs and returns to Stoelting upon installation the Start Up and Training Checklist for the affected equipment b gives Stoelting prompt written notice of any claimed breach of warranty within the applicable warranty period and c delivers the affected equipment to Stoelting or its designated service location in its original packag...

Страница 34: ...ted to hoses piping or electrical equipment e Labor and travel charges due to return trips or waiting if the Authorized Stoelting Provider is prevented from promptly starting service work upon arrival This exception includes labor charges incurred for limited access facilities including but not limited to government and military buildings and airports f Failure damage or repairs due to faulty inst...

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