Stoelting E112-LJ Скачать руководство пользователя страница 17

11

G.

Turn the spigot body until the ice breaker bar can
be inserted. Insert the ice breaker bar and rotate
spigot body 90°.

H.

Apply Petrol-Gel to the inside and outside of the
front auger support bushing. Install the bushing
onto the front door so the beveled edge of the
bushing is against the door.

I.

Install the large quad ring into the groove in the front
door.

J.

Install the o-rings at the front and back of the stator
bar. Apply a thin film of Petrol-Gel onto the o-rings.
Install the small white bushing to the stator bar.

K.

Insert the stator bar into the front door and insert
the torque rod through the hole in the stator bar.

L.

Install the front door onto the freezer. Install the
knobs onto the studs.

NOTE

When installing the front door, the torque rod must
be placed in the center notch of the torque actuator
arm.

M.

Insert the spigot handle so the hole lines up and
insert the spigot pin.

N.

Install the drain tray, drip tray and drip tray grid.

3.7 SANITIZING

Sanitizing must be done after the machine is cleaned and
just before the hopper is filled with mix. Sanitizing the night
before is not effective. However, you should always clean
the machine and parts after each use.

The United States Department of Agriculture and the Food
and Drug Administration require that all cleaning and
sanitizing solutions used with food processing equipment
be certified for this use.

When sanitizing the machine, refer to local sanitary regu-
lations for applicable codes and recommended sanitizing
products and procedures. The frequency of sanitizing must
comply with local health regulations.

Mix sanitizer according to manufacturer’s instructions to
provide a 100 parts per million (ppm) strength solution and
check the solution with chlorine test strips. Mix sanitizer in
quantities of no less than 2 gallons (7.5 liters) of 90° to
110°F (32° to 43°C) water. Allow sanitizer to contact the
surfaces to be sanitized for 5 minutes. Any sanitizer must
be used only in accordance with the manufacturer’s instruc-
tions.

In general, sanitizing may be conducted as follows:

A.

Prepare Stera-Sheen Green Label Sanitizer
according to manufacturer’s instructions to provide
a 100ppm strength solution. In the blue cleaner/
sanitizer bucket, mix 1 packet of sanitizer and 2
gallons of cold water. Check the chlorine content
with a test strip to ensure 100ppm strength.

B.

Pour the sanitizing solution into the hopper.

C.

Place the Clean/Off/On switch to Clean.

D.

Use a sanitized barrel brush to sanitize the hopper
sides and hopper cover with the sanitizer solution
in the hopper.

E.

After 5 minutes, drain the sanitizer solution from
the machine into the red utility bucket and discard
the solution. Leave a small amount of sanitizer
solution in the freezing cylinder.

F.

Place the Clean/Off/On switch Off.

G.

Collect the remaining sanitizer in a clean cup and
check the chlorine content with a test strip. If the
chlorine content is less than 100ppm, repeat the
sanitizing procedure. If the test strip does not read
100ppm after the second test, repeat the
disassembly, cleaning and sanitizing procedures.

H.

Connect the auto fill adapter to the hopper cover
with the retaining clip and place the hopper cover
onto the hopper.

I.

Turn the water line lever to the On position.

J.

Turn the Clean/Off/On switch On. Open the spigot
to drain out any remaining sanitizer into the red
utility bucket. Close the spigot when mix begins
coming out.

3.8 FREEZE DOWN AND OPERATION

This section covers the recommended operating proce-
dures for the safe operation of the machine.

A.

After the freezing cylinder is filled, product will be
ready to serve in 8 to 12 minutes.

B.

To dispense, pull the spigot handle down to open
the spigot.

CAUTION

Do not allow sanitizer to remain in contact with stain-
less steel parts for prolonged periods. Prolonged
contact of sanitizer with machine may cause corro-
sion of stainless steel parts.

Содержание E112-LJ

Страница 1: ...Model E112 LJ F112 LJ OPERATORS MANUAL Manual No 513643 Feb 2010...

Страница 2: ......

Страница 3: ...built prior to date of change DO NOT ATTEMPT to operate the machine until instructions and safety precautions in this manual are read completely and are thoroughly understood If problems develop or q...

Страница 4: ...ecific safety information the following safety defini tions are provided to assist the reader The purpose of safety symbols is to attract your at tention to possible dangers The safety symbols and the...

Страница 5: ...3 RemovingMixFromMachine 8 3 4 Disassembly of Machine Parts 8 3 5 Cleaning and Sanitzing the Machine Parts 9 3 6 Assembly of Machine 10 3 7 Sanitizing 11 3 8 FreezeDownandOperation 11 3 9 MixInformati...

Страница 6: ......

Страница 7: ...are gravityfed Themachinesareequippedwithfullyautomatic controls to provide a uniform product This manual is designedtohelpqualifiedservicepersonnelandoperators with the installation operation and mai...

Страница 8: ...2 Figure 1 2 Specifications E112 F112 1 2 SPECIFICATIONS...

Страница 9: ...Production Capacity 18 GPH 68 15 liters 24 GPH 90 87 liters 6 000 Btu hr 8 600 Btu hr 1 3 hp 3 4 hp Air cooled units require 3 7 6 cm air space on both sides or 4 10 2 cm air space in back for side b...

Страница 10: ...4...

Страница 11: ...dvise the carrier within 10 days and request inspection The customer must place claim for damages and or shortages in shipment with the carrier Stoelting cannot make any claims against the carrier 2 3...

Страница 12: ...oncentrated syrup Follow these instructions to properly install the brix pump A Route the clear tubing with the BIB connector to the BIB If there is excess tubing trim it and reconnect it to the BIB c...

Страница 13: ...en disconnected G Donotoperateunderunsafeoperatingconditions Neveroperatethemachineifunusualorexcessive noise or vibration occurs 3 2 OPERATING CONTROLS AND INDICATORS Before operating the machine it...

Страница 14: ...s 3 3 REMOVING MIX FROM MACHINE To remove the mix from the machine refer to the following steps A Wash rinse dryandsanitizehandsbeforestarting B Turn the water line lever to the Off position C Place t...

Страница 15: ...ve the auger assembly from the freezing cylinderandremovetheaugerblade Removethe rear seal and o ring from the auger L Remove the drain tray drip tray and drip tray grid M Removethehoppercoveranddisco...

Страница 16: ...l Gel to the o ring C Assemble the rear seal onto the auger with the large end of the seal to the rear Lubricate the hex end of the auger with a small amount of spline lubricant D Installtheplasticaug...

Страница 17: ...r Allow sanitizer to contact the surfaces to be sanitized for 5 minutes Any sanitizer must beusedonlyinaccordancewiththemanufacturer sinstruc tions In general sanitizing may be conducted as follows A...

Страница 18: ...use highly abrasive materials as they will mar the finish 3 11 PREVENTIVE MAINTENANCE Stoelting recommends that a maintenance schedule be followedtokeepthemachinecleanandoperatingproperly B DAILY 1 Th...

Страница 19: ...machine NOTE If the machine does not require cleaning and sani tizing turn it off and dispense enough product so that the mix level in the hopper is below the long probe If the mix level is above the...

Страница 20: ...rical supply source D Clean thoroughly with a warm water detergent all parts that come in contact with the mix Rinse in clean water and dry parts Do not sanitize NOTE Do not let the cleaning solution...

Страница 21: ...TROUBLESHOOTING 4 1 LIGHT INDICATORS The machine has two lights that will alert the user if a problem occurs an ADD MIX light and a Diagnostic Light The ADD MIX light will flash to alert the operator...

Страница 22: ...install 2 Rear seal missing or damaged 2 Check or replace 3 Seal o ring missing damaged or installed incorrectly 3 Check or replace 4 Worn or scratched auger shaft 4 Replace auger shaft 1 Front door k...

Страница 23: ...1 1 324141 Decal Caution Rotating Blades 1 1 324208 Decal Attention Refrigerant Leak Check 1 1 324393 Decal Stoelting Swirl Logo 1 1 324509 Decal Cleaning Instructions 1 1 324548 Decal Adequate Ventil...

Страница 24: ...624645 624644 336551 2183099 570196 624545 625310 E112 2202181 F112 2202068 2183444 E112 2187600 F112 2187941 E112 2183854 F112 2183751 666786 624678 2187188 5 2 AUGER SHAFT AND FACEPLATE PARTS 21834...

Страница 25: ...tom 5 Pack 1 1 624645 5 O Ring Spigot Body Top 5 Pack 1 1 624678 5 O Ring Rear Seal Black 5 Pack 1 1 625310 Quad Ring Front Door Black 1 1 630053 Rod Torque Actuator 1 1 666786 Seal Rear Auger Black 1...

Страница 26: ...Description E112 LJ F112 LJ 396244 Gasket Freezer Base 1 417006 Grid Drip Tray Metal 1 1 624607 5 O Ring Mix Inlet 5 Pack 2 2 744254 Tray Drip 1 1 744281 Tray Drain 1 1 2177315 Cover Hopper 1 1 21879...

Страница 27: ...nnector Bag In Box 1 375645 Fitting 3 8 x 3 8 1 538463 Nut 2 600930 Pump Brix 1 616116 Water Regulator 1 644359 Screw 10 32 x 1 2 2 739126 Tie Wrap 15 10 739127 Tie Wrap 7 2 756221 Tubing 3 8 Clear 3...

Страница 28: ...22...

Страница 29: ...f the affected component from into the equipment Those obligations remedies are subject to the conditions that Buyer a signs and returns to Stoelting upon installation the Warranty Registration Card f...

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