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Owner’s Manual #513532-5 Rev.1 

E111I/F111I Model Machines

3.3 IMPORTANT INFORMATION REGARDING 
CLEANING AND SANITIZING

Soft serve and shake machines require special consider-
ation when it comes to food safety and proper cleaning 
and sanitizing.

The following information specifi cally covers issues for 
cleaning and sanitizing frozen dessert machines. This 
information is meant to supplement a comprehensive 
food safety program.

Soil Materials Associated with Frozen Dessert Ma-
chines

MILKFAT/BUTTERFAT – As components of ice-cream/
frozen custard mix, these soils will accumulate on the 
interior surfaces of the machine and its parts. Fats are 
diffi cult to remove and help attribute to milkstone buildup.

MILKSTONE – Is a white/gray fi lm that forms on equip-
ment and utensils that are exposed to dairy products. 
These fi lms will accumulate slowly on surfaces because of 
ineffective cleaning, use of hard water, or both. Milkstone 
is usually a porous deposit, which will harbor microbial 
contaminants and eventually defy sanitizing efforts.

Once milkstone has formed, it is very diffi cult to remove. 
Without using the correct product and procedure, it is 
nearly impossible to remove a thick layer of milkstone.

(NOTE: general-purpose cleaners DO NOT remove 
milkstone.) This can lead to high bacteria counts and a 
food safety dilemma.

IT IS BEST TO CONTROL MILKSTONE ON A DAILY BA-
SIS BEFORE IT CAN BECOME A SIGNIFICANT FOOD 
SAFETY PROBLEM.

In addition to food safety, milkstone can cause prema-
ture wear to machine parts, which can add to costs for 
replacement parts or possibly more expensive repairs 
if worn machine parts are not replaced once they have 
become excessively worn.

Important Differences Between Cleaning and Sani-
tizing

CLEANING vs. SANITIZING

It is important to distinguish between cleaning and sanitiz-
ing. Although these terms may sound synonymous, they 
are not. BOTH are required for adequate food safety and 
proper machine maintenance.

CLEANING

• 

Is the removal of soil materials from a surface.

• 

Is a prerequisite for effective sanitizing.

NOTE

An UNCLEAN surface will harbor bacteria that can 
defy sanitizing efforts.

Bacteria can develop and resist sanitizing efforts within 
a layer of soil material (milkstone). Thorough cleaning 
procedures that involve milkstone removal are critical for 
operators of frozen dessert machines.

SANITIZING

• Kills 

bacteria.

• 

Can be effective on clean surfaces only.

NOTE

Using a SANITIZER on an unclean surface will not 
guarantee a clean and safe frozen dessert machine.

Proper Daily Maintenance

:

The Only Way to Assure Food Safety and Product Quality

Proper daily maintenance can involve a wide variety 
of products and procedures. Overall, the products and 
procedures fall into three separate categories. (Please 
note that this is a brief overview intended for informational 
purposes only.)

1. 

CLEANING – This involves draining mix from 
the freezing cylinder and rinsing the machine 
with water. Next, a cleaner is run through the 
machine. Then, the machine is disassembled 
and removable parts are taken to the sink for 
cleaning.

2. 

MILKSTONE REMOVAL – Since most cleaners 
do not have the ability to remove milkstone, the 
use of a delimer becomes necessary. Although 
this procedure may not be needed on a daily 
basis, it will usually follow the cleaning procedure. 
It requires letting a delimer solution soak in the 
machine for an extended period. Individual parts 
are also soaked in a deliming solution for an 
extended period of time (more about delimers in 
Additional Information).

3. 

SANITIZING – After the machine has been 
cleaned and contains no milkstone, the machine 
is reassembled. Then a FDA-approved sanitizing 
solution is run through the machine to kill bacteria. 
The machine is then ready for food preparation.

As a recommended cleaner and sanitizer for your frozen 
dessert machine, STERA-SHEEN has proven to be one 
of the best daily maintenance products for:

• 

CLEANING – Thorough removal of all solids 
including butterfat and milk fat.

• 

MILKSTONE REMOVAL – Complete removal of 
milkstone.

• 

SANITIZING – FDA-approved no rinse sanitizer 
for food contact surfaces.

Additional Information

THE USE OF DELIMERS

A delimer is a strong acid that has the ability to dissolve 
milkstone. This type of chemical may become necessary 
once high levels of milkstone have developed. While these 
products are very effective for removing HIGH levels of 
milkstone, they are not ideal for two reasons:

1. 

PRODUCT SAFETY – Strong acids are dangerous 
chemicals. Carefully follow safety instructions 
provided with delimer products.

Содержание E111I

Страница 1: ...E111 F111 IntelliTec Models OPERATORS MANUAL Manual No 513532 5 Rev 1...

Страница 2: ......

Страница 3: ...or freezers built prior to date of change DO NOT ATTEMPT to operate the freezer until instructions and safety precautions in this manual are read completely and are thoroughly understood If problems d...

Страница 4: ...specific safety information the following safety defini tions are provided to assist the reader The purpose of safety symbols is to attract your at tention to possible dangers The safety symbols and t...

Страница 5: ...al Freeze Down and Operation 11 3 11 Normal Freeze Down and Operation 12 3 12 Mix Information 13 4 Maintenance and Adjustments 4 1 Machine Adjustment 15 4 2 Product Consistency Adjustment 15 4 3 Locki...

Страница 6: ......

Страница 7: ...vide a uniform product They are designed to operate with almost any type of commercial soft serve ornon dairymixesavailable including icemilk icecream yogurt and frozen dietary desserts Thismanualisde...

Страница 8: ...120 2 kg 230 lbs 104 3 kg 275 lbs 124 7 kg Electrical 1 Phase 115 VAC 60Hz 1 Phase 208 240 VAC 60Hz running amps 14A 8A connection type NEMA5 20P power cord provided NEMA6 15P power cord provided Int...

Страница 9: ...N WARNING Installation must be completed by a qualified electrician refrigeration specialist Incorrect installation may cause personal injury severe damage to the machine and will void fac tory warran...

Страница 10: ...Owner s Manual 513532 5 Rev 1 4 E111I F111I Model Machines...

Страница 11: ...eunderunsafeoperatingconditions Neveroperatethemachineifunusualorexcessive noise or vibration occurs 3 2 OPERATING CONTROLS AND INDICATORS Before operating the machine it is required that the op erato...

Страница 12: ...To reset place the Main Freezer Power OFF ON switch in the OFF position and back in the ON position F MIX LOW LIGHT INDICATOR The MIX LOW message will appear on the LCD display to alert the operator...

Страница 13: ...sist sanitizing efforts within a layer of soil material milkstone Thorough cleaning procedures that involve milkstone removal are critical for operators of frozen dessert machines SANITIZING Kills bac...

Страница 14: ...a sanitizing solution 1 PRODUCT USE As the chlorine in the solution is being used chlorine concentrations fall 2 TIME Astimepasses smallamountsofchlorine evaporate from the solution That is why you ca...

Страница 15: ...2 C to 43 C mild detergent water and wash thoroughly D Rinse all parts with clean 90 to 110 F 32 C to 43 C water E Sanitize all machine parts following procedures outlined below 3 6 SANITIZING PARTS A...

Страница 16: ...ubricate the auger drive rear with a small amountofwhitesocketlubricant Asmallcontainer of socket lubricant is shipped with the machine D Screw the springs onto the studs in plastic flights Springs mu...

Страница 17: ...h air inlet long tube toward the front of the machine Fig 3 9 C Place the Main Freezer Power OFF ON toggle switch in the ON position and press the CLEAN switch Check for leaks D Clean sides of hopper...

Страница 18: ...will change the value to 0 25 Press the SET button to save the value The LCD will read CutOut Set OK 26 Press the SEL button The LCD will read CutOut amps along with the programmed value from the pre...

Страница 19: ...r the standby mode followed by sleep mode and remain there until someone draws product or presses the PUSH TO FREEZE button In the sleep mode the machine will keep the product below 41 F 4 4 C Sleep m...

Страница 20: ...Owner s Manual 513532 5 Rev 1 14 E111I F111I Model Machines...

Страница 21: ...Tec control has a tamper proof mode to prevent unauthorized use When set all buttons on the control panel are disabled Follow the instructions below to lock the control panel A Press and hold the PUSH...

Страница 22: ...Owner s Manual 513632 5 Rev 1 16 E111I F111I Model Machines Figure 4 2 IntelliTec Control Menu Settings...

Страница 23: ...l Cycles count This reading counts down the number of cycles in the current Serve Mode The starting value is dependant upon the Cycles setting on the IntelliTec control F and amps The suction line tem...

Страница 24: ...anging this setting changes the temperatureatwhichthefreezingcyclestarts This value along with the CutOut value determines the range of temperatures or temperature window of the product Decreasing the...

Страница 25: ...ing cycle stops in Sleep 2 Mode DftOffTm sec In Serve Mode this value determines the maximum time without a freezing cycle If this valueismet afreezingcyclewillstart Intheevent of a freezing cylinder...

Страница 26: ...ule be followed to keep the machine clean and operating properly The following steps are suggested as a preventative maintenance guide TheUnitedStatesDepartmentofAgricultureandtheFood and Drug Adminis...

Страница 27: ...ontinuously for an extended period or if the product does not reach proper temperature in Sleep 2 Mode This error is generally caused by very low mix levels in the machine s hopper or from product bre...

Страница 28: ...not occur on the machine Error Code 9 High Pressure Cutout High Pressure Cutout Errors E9 are usually caused by a dirty or inefficient condenser If the control panel displays an E9 on an air cooled ma...

Страница 29: ...rvice Product does not dispense 1 No mix in hopper 1 Add mix to the hopper 2 Drive motor overload tripped 2 Wait for automatic reset If condition continues call distributor for service 3 Drive belt fa...

Страница 30: ...Owner s Manual 513532 5 Rev 1 24 E111I F111I Model Machines...

Страница 31: ...1 Decal Caution Rotating Blades 1 324208 Decal Attention Refrigerant Leak Check 1 324509 Decal Cleaning Instructions 1 324566 Decal Wired According To 1 324584 Decal Adequate Ventilation 3 1 324594 De...

Страница 32: ...Bushing Front Auger Support 1 1 381804 Auger Flight 3 4 482019 Knob Front Door Black 2 2 624598 5 O Ring Spigot Body Black 5 Pack 2 2 624678 5 O Ring Rear Seal Black 5 Pack 1 1 625133 O Ring Front Doo...

Страница 33: ...V 232734 314452 624677 5 Quantity Part Description E111 F111 232734 Cap Rosette 1 1 314452 Cover Hopper 1 1 624677 5 O Ring Mix Inlet Black 5 Pack 2 2 744283 SV Tray Drip 1 1 744284 Insert Drip Tray 1...

Страница 34: ...Owner s Manual 513532 5 Rev 1 28 E111I F111I Model Machines...

Страница 35: ...bligations remedies are subject to the conditions that Buyer a signs and returns to Stoelting upon installation the Checklist Warranty Registration Card for the affected equipment b gives Stoelting pr...

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