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Sealing and Finishing with DEFT

Seal the grain!   The plywood bottom requires 

little  sealing  of  the  grain,  in-fact,  just  a  few 

coats of DEFT lacquer spray will smooth it out 

nicely.    The  top and  sides  of  hull,  however, 

will benefit greatly from a couple of thin coats 

of sanding sealer.    I  suggest  you make your 

own sealer  from  a mixture of  equal amounts 

(by  volume)  of  DEFT  brushing  lacquer  and 

talc   (baby powder)  creating a pancake batter 

like  mix.    Apply  an  even  coat  of  sanding 

sealer  exterior  surface of  hull allowing to  dry 

(about  30  min)  before  sanding  smooth  with 

400 grit paper.   Apply sealer  in same fashion 

to  vertical   fin  (rudder),  battery  hatch,  and 

motor mount.  Repeat process at least once. 

Coat  hull,  hatch  cover,  motor  mount,  and 

vertical  fin  with  at  least  two  coats  of  DEFT 

clear  lacquer  spray,  allow  to  dry,  then  add 

your  color  scheme from a compatible lacquer 

based  paint.    Follow  up  color  spray  with  at 

least  3  coats  of  DEFT. 

  Notes:  Sand  lightly 

with  600  grit  paper  between  applications  of 

lacquer.   When applying each coat of lacquer 

do not forget to seal the interior of the access 

hatches.   Additionally, don’t forget to seal the 

inside of the motor mount.

Final Assembly

Apply  self-stick  gasket material to  top  of hull 

matching pre-drilled holes  in gasket  to those 

in  the  hull.   

ATTENTION  the three holes on 

the large rectangular gasket face towards the 

stern while the end with no holes faces bow.

Install the antenna tube to hull.   Tube should 

extend at least 1/8 in. under top deck.  Retain 

with Medium CA glue. 

Install  rubber  bushing  with  base  1-5/16  in. 

from end of 4 in. length of 3/32 wire.

© 2010 Stevens AeroModel all rights reserved.  V2.0 (11.10.2014) 

Page 15 of 25

Содержание WaterBoard PondFlyer

Страница 1: ...A PondFlyer By Stevens AeroModel Length 21 inches Beam 7 25 inches Weight 16 18 oz 2010 Stevens AeroModel all rights reserved V2 0 11 10 2014 Page 1 of 25 pondflyer TM stevensaero com...

Страница 2: ...is not prepared to accept the liability associated with the use of this product the buyer is advised to return this kit immediately in new and unused condition to the place of purchase THIS PRODUCT IS...

Страница 3: ...rvo saver SA Sport BL400 2200KV A2212 6 Brushless Outrunner Motor SUPA2212 6 SA Sport 30A brushless ESC SUP30AESC 1 ft of 16 AWG silicone wire red and black pair SA BULKWIRE 16AWG BR 1 pkg 3 5mm gold...

Страница 4: ...nd 30 minute handling At least one 12 25 oz DEFT brand clear lacquer spray wood finish satin or semi gloss One quart or less of DEFT brand clear brushing lacquer wood finish to use as a sanding sealer...

Страница 5: ...Laser Cut Parts Inventory 2010 Stevens AeroModel all rights reserved V2 0 11 10 2014 Page 5 of 25...

Страница 6: ...Laser Cut Parts Inventory 2010 Stevens AeroModel all rights reserved V2 0 11 10 2014 Page 6 of 25...

Страница 7: ...ble Use the poly tube that this kit was shipped in as a non stick barrier between your worktable and the product assembly Promptly clean up any epoxy spills with rubbing alcohol and a disposable towel...

Страница 8: ...ning each notch in F2 to the outside tabs of the formers Install the 1 8 plywood battery tray BT1 spanning formers F3 F4 and F5 First key BT1 to notch in F3 then gently bow F5 aft as you work BT1 into...

Страница 9: ...nd formers as illustrated Seal area illustrated below with a minimum of se 3 coats Remove mask and allow to dry Install plywood V1 vertical fin post doublers to top and bottom of F7 transom as illustr...

Страница 10: ...tions of ribs formers and hull bottom forward of F1 as illustrated Working back from the bow of the boat bond all intersections of formers ribs and hull bottom aft of former F1 Install 1 8 in x 1 5 16...

Страница 11: ...have achieved a proper bond Go over all joints and edges and make certain the deck is properly seated Note that no glue has been used along outside edges of decking this will be addressed later Repeat...

Страница 12: ...epoxy a heat gun should be used to warm epoxy causing it to reduce viscosity and flow easier Fill gap between deck and basswood leading edge with a high quality balsa filler Use filler to fill any ot...

Страница 13: ...nd potentially making it easier to flip at higher speeds A smaller radius will make the boat more difficult to turn and less tolerant of chop but is slightly faster in the corners on glassy water See...

Страница 14: ...n order to get M4 to wrap over radius at top of motor mount wet M4 with glass cleaner on both front and back sides Allow glass cleaner to soften this part usually 5 10 min Gently wrap then bond soften...

Страница 15: ...ical fin with at least two coats of DEFT clear lacquer spray allow to dry then add your color scheme from a compatible lacquer based paint Follow up color spray with at least 3 coats of DEFT Notes San...

Страница 16: ...below with control arm on same side as servo Make up a 6 in extension for the motor from 16AWG wire and 3 5mm bullets connectors Mount brushless motor to motor mount using four provided No 2 x 1 2 in...

Страница 17: ...proper length and Install provided Mini EZ Connector DUB845 Install Z bend end of 0 045 in wire through center hole of rudder control arm then bend and pass through Mini EZ Connector in servo as illu...

Страница 18: ...in electronics hatch and adjust neaten up routing of wires Mount propeller to motor using supplied collet adapter Propeller size designation should face FORWARD Tip Consider upgrading to the set screw...

Страница 19: ...the collet style adapter with one of the set screw variety as these have proven more secure Pick a calm day for your first outing Airboats are not designed for heavy chop conditions and the WaterBoard...

Страница 20: ...sidered 100 discharged when the battery reads 6 0V and 100 charged when the battery reads 8 4V Compare this to the typical 6 or 7 cell NiCd or NiMH pack of equivalent pack voltage which can typically...

Страница 21: ...characteristic airboat skidding turn Occasionally turn performance may be so bad that the boat will actually roll out or against the turn even to the point of flipping over Begin by verifying that the...

Страница 22: ...ll tend to weathervane into the wind or list to a chine and deviate from the straight and narrow Tuning Tip Install a water rudder On the flat bottom airboat design of such light weight the only way t...

Страница 23: ...h 400 grit paper where the rail will be bonded then resealing the hull bottom with 2 3 coats of DEFT after rail installation Note that rails will tend to increase your straight line speeds as the boat...

Страница 24: ...y parts H1 and H2 as illustrated Thoroughly seal the assembled hatch cover and latch using the techniques described on page 14 of this manual Insert one 4 40 x 3 8 in Machine Screw through one 4 Flat...

Страница 25: ...ks After all your hard work installing and adjusting the hatch cover retaining screws It is suggested to now back them out of the assembly and treat holes with thin CA glue to harden the path cut by t...

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