Sterling TUBULAR GAS FIRED PROPELLER UNIT HEATERS Скачать руководство пользователя страница 21

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1. Pressure regulator set too high.

2. Defective Regulator.

3. Burner orifice too large.

1. Burner orifice too small.

1. Noisy pilot
3. Irregular orifice causing whistle or

resonance.

3. Excessive gas input.

1. Clogged main burner ports.
2. Misaligned orifices.
3. Insufficient combustion air.

1. Blocked venting.
2. Insufficient combustion air.

3. Blocked heat exchanger.
4. Air leak into combustion chamber or

draft hood.

1. Shut off gas supply immediately!

2. Blocked heat exchanger.
3. Drafts around heater.
4. Negative Pressure in building.
5. Blocked draft hood.

1. Main burner ports clogged near pilot.
2. Pressure regulator set too low.

3. Pilot decreases in size when main

burners come on.

4. Pilot flame too small.
5. Drafts around heater.
6. Improper venting.

1. Main gas off.
2. Lack of power at unit.
3. Thermostat not calling for heat.
4. Defective limit switch.

5. Improper thermostat or transformer  wiring

at gas valve.

6. Defective gas valve.
7. Defective thermostat
8. Defective transformer.

9. Loose wiring.

10. Defective ignition control.

1. Improper venting.

1. Poor thermostat location.
2. Defective thermostat
3. Improper thermostat or transformer wiring

at gas valve.

4. Short circuit.

5. Defective or sticking gas valve.
6. Excessive gas supply pressure.

Table 6 - Tubular Propeller Trouble Shooting Guide

1. Reset manifold pressure.  Refer to

“Operation”.

2. Replace regulator section of combination

gas valve or complete valve.

3. Check with local gas supplier for proper

orifice size and replace. Refer to “Operation”.

1. Check with local gas supplier for proper

orifice size and replace. Refer to “Operation”.

1. Reduce pilot gas.  Refer to “Operation”.
2. Replace orifice.

3. Reset manifold pressure. Refer to

“Operation”; Replace regulator section of
combination gas valve or complete valve;
Check with local gas supplier for proper
orifice size and replace. Refer to
“Operation”.

1. Clean main burner ports.
2. Replace manifold assembly.
3. Clean combustion air inlet openings in

bottom panel, see “Installation”.

1. Clean flue.  Refer to “Installation”.
2. Clean combustion air inlet openings in

bottom panel, see “Installation”.

3. Clean heater.
4. Determine cause and repair accordingly.

1. Inspect all gas piping and repair.

2. Clean heat exchanger/flue.
3. Eliminate drafts. Refer to “Installation”.
4. See “Installation”.
5. Clean flue collector.

1. Clean main burner ports.
2. Reset manifold pressure. Refer to

“Operation”.

3. Supply piping is inadequately sized.

Refer to “Installation”.

4. Clean pilot orifice.  Refer to “Operation”.
5. Eliminate drafts. Refer to “Installation”.
6. Refer to “Installation”.

1. Open all manual gas valves.
2. Replace fuse or turn on power supply.
3. Turn up thermostat
4. Check limit switch with continuity tester. If

open, replace limit switch.

5. Check wiring per diagrams.

6. Replace gas valve.
7. Check thermostat and replace if defective.
8. Replace, if necessary. Also see W, X & Y

symptoms.

9. Check and tighten all wiring connections per

diagrams.

10. Replace, if necessary. Also see W, X, & y

symptoms.

1. Refer to “Installation and Venting”.

1. Relocate thermostat away from drafts.
2. Replace thermostat.
3. Check wiring per diagrams.

4. Check operation at valve.  Look for short

(such as staples piercing thermostat wiring),
and correct.

5. Replace gas valve.
6. Refer to “Operation”.

A. Flame lifting from burner ports.

B. Flame pops back.

C. Noisy flame.

D. Yellow tip flame (some yellow

tipping on propane gas is
permissible).

E. Floating flame.

F. Gas Odor.

G. Delayed ignition.

H. Failure to ignite.

J. Condensation of water vapor.

K. Burner won't turn off.

SYMPTOMS

POSSIBLE CAUSE(S)

CORRECTIVE ACTION

Содержание TUBULAR GAS FIRED PROPELLER UNIT HEATERS

Страница 1: ...that these substances may cause cancer birth defects or other reproductive harm INSTALLER S RESPONSIBILITY Installer Please Note This equipment has been test fired and inspected It has been shipped f...

Страница 2: ...6 Proper Clearances 5 6 Suspension of Units 5 6 Gas Piping 7 8 ELECTRICAL CONNECTIONS 9 10 11 12 13 VENTING 14 15 16 17 18 OPERATION Explanation of Controls and Operation 19 Main Burner Orifice Sched...

Страница 3: ...rocedures listed on Gas Equipment Start Up Sheet located in this manual Use only the fuel for which the heater is designed see rating plate Using LP gas in a heater that requires natural gas or vice v...

Страница 4: ...8 5 8 48 5 8 473 473 473 778 778 778 1235 1235 1235 F Discharge Opening Width 18 3 4 18 3 4 18 3 4 30 3 4 30 3 4 30 3 4 48 3 4 48 3 4 48 3 4 476 476 476 781 781 781 1238 1238 1238 G Depth to CL Flue 4...

Страница 5: ...epair Garages In Canada installation must be in accordance with current CGA B149 Installation Codes for Gas Burning Appliances and Equipment AIR DISTRIBUTION Direct air towards areas of maximum heat l...

Страница 6: ...acent materials Make certain that the lifting methods used to lift the heater and the method of suspension used in the field installation of the heater are capable of uniformly supporting the weight o...

Страница 7: ...ity Gas Nominal Iron Internal Length of Pipe Feet meters Pipe Size Dia 10 20 30 40 50 60 70 80 90 100 125 150 175 200 in in 3 0 6 1 9 1 12 2 15 2 18 3 21 3 24 4 27 4 30 5 38 1 45 7 53 3 61 0 1 2 0 622...

Страница 8: ...test edition National Fuel Gas Code in Canada according to CGA B149 See Tables 1 3 for correct gas piping size If gas pressure is excessive on natural gas applications install a pressure regulating va...

Страница 9: ...n cause severe personal injury or death Standard units are shipped for use on 115 volt 60 hertz single phase electric power The motor name plate and electrical rating of the transformer should be chec...

Страница 10: ...Units Equipped with Hot Surface Pilot Single Stage 100 400 Unit Sizes with Natural Gas and Propane LP Gas Figure 5d Primary HWSV9540 SV9640 Hot Surface Ignition Gas Controls Figure 5e Alternate HWSV95...

Страница 11: ...11 ELECTRICAL CONNECTIONS continued Figure 5f Tubular Units Equipped with S8600 Single Stage Ignition Optional for Tubular 100 400 Unit Sizes with Natural Gas and Propane LP Gas...

Страница 12: ...12 ELECTRICAL CONNECTIONS continued Figure 5g Tubular 100 400 Unit Sizes with Optional 2 Stage Ignition...

Страница 13: ...s in areas under negative pressure due to large exhaust fans or air conditioning When required a flue vent fan should be installed in accordance with the instructions included with the fan 10 Vent con...

Страница 14: ...hall terminate at least four feet 1 2m below four feet 1 2m horizontal from or one foot 0 3m above any door window or gravity vent air inlet into the building The vent terminal must be at least 12 inc...

Страница 15: ...l codes with current CGA B149 1 Installation Codes for Natural Gas Burning Appliances and Equipment or CGA B149 2 Installation Codes for Propane Gas Burning Appliances and Equipment 2 Any reference to...

Страница 16: ...16 Figure 8A Figure 8B VENTING continued...

Страница 17: ...17 VENTING continued Figure 9A Figure 9B...

Страница 18: ...wall thermostat supplied optionally is a temperature sensitive switch which operates the vent system and the ignition system to control the temperature of the space being heated It must be mounted on...

Страница 19: ...unit heaters must be orificed to 90 of the normal altitude rating and be so marked in accordance with CSA certification Check the gas input rate as follows Refer to General Safety Information section...

Страница 20: ...ssure altitude of the unit installation and the technician s name and date on the label using a permanent marker Refer to Installation Instruction section on Adjustments Gas Input Rate for adjusting t...

Страница 21: ...ssure Refer to Operation Replace regulator section of combination gas valve or complete valve Check with local gas supplier for proper orifice size and replace Refer to Operation 1 Clean main burner p...

Страница 22: ...ration 3 Purge air from gas line 4 Follow lighting instruction label adjacent to gas valve 5 Remove pilot orifice Clean with compressed air or solvent Do not ream 6 Refer to Operation 7 Check thermoco...

Страница 23: ...cal Connections 2 Replace motor 3 Check for 24V across 1 and 3 terminals on fan relay If 24V is present jumper terminals numbered 2 and 4 If motor runs the relay is defective and must be replaced If 2...

Страница 24: ...will be free from defects in material or workmanship for 1 year from the date of shipment from the factory or one and one half 1 1 2 years from the date of manufacture whichever occurs first The Manuf...

Страница 25: ...the heat exchanger 5 Remove any dirt dust or other foreign matter from the burners using a wire brush and or compressed air Ensure that all parts are unobstructed Inspect and clean the pilot burner i...

Страница 26: ...FICATION OF PARTS PROPELLER UNIT HEATERS Figure 13 Heat Exchanger Assembly Figure 14 Electrical Control Panel Figure 11 Propeller Parts Figure 12 Component Parts D4430 Fan Guard Fan Blade Hardware Har...

Страница 27: ...er Assembly 300 400 Unit Sizes Shown HOW TO ORDER REPLACEMENT PARTS Please send the following information to your local representative if further assistance is needed contact the manufacturer s custom...

Страница 28: ...and all the controls on this equipment If not contact your wholesaler or rep DO NOT START this equipment unless you fully understand the controls GAS EQUIPMENT START UP GENERAL With power and gas off...

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