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STEIN300 SoftMove_Stop Devices_08_GB.doc / 10.2018

Abbreviations and symbols



Action symbol



1 Symbol for actions that must be carried out in a specified sequence.

⇒

Consequence or result of an action

•

Count

SE  Stop devices
WT  Pallets
BE  Belt element
BA  Operating instructions
Fig.  Figure

This sign indicates information that will allow the stop device to be used more effectively

and more economically.
The symbols used in the operating instructions for safety and hazard warnings are de-

scribed in detail in Chapter 3.

1.1

Explanation of safety and warning notices

The following safety signs explain all the situations or actions where danger to life and

limb for machine operators or their colleagues exists.
Strictly comply with these instructions and act with particular care in these cases. Pass

all safety notices on to all other users.

DANGER!

The symbol with the added designation DANGER describes a directly impending

hazards!
The hazard results in serious injury to people or even fatalities.

WARNING!

The symbol with the added designation WARNING describes a potentially

impending hazards!
The hazard may result in serious injury to people or even fatalities.

CAUTION!

The symbol with the added designation CAUTION describes a potentially

hazardous situation!
The hazard can result in injury to people.

Содержание 300 SoftMove

Страница 1: ...c 10 2018 1 Stop Devices SE P Positions SOFTMOVE STEIN Workpiece Transport System STEIN 300 SoftMove Operating instructions Attention all installation operating and maintenance personnel always keep t...

Страница 2: ...entation German These documents may not be altered distributed reproduced or transferred to third par ties without the prior written permission of STEIN Automation STEIN Automation GmbH Co KG Carl Haa...

Страница 3: ...device to the compressed air supply 20 7 6 Connecting the stop device to the electrical power supply ASI Bus 21 8 Accessories 22 8 1 ASI stop device overview 22 8 2 300 423 001 ASI stop device ASI S...

Страница 4: ...C workstation corner entry 53 9 14 P30S P32S C workstation corner exit 54 10 P Positions Soft Move 4G 55 10 1 P5S 4G P7S 4G A workstation entry 55 10 2 P11S 4G P12S 4G B workstation entry 56 10 3 P13S...

Страница 5: ...ning notices The following safety signs explain all the situations or actions where danger to life and limb for machine operators or their colleagues exists Strictly comply with these instructions and...

Страница 6: ...ther warning signs ATTENTION This symbol indicates warnings which if ignored will cause a hazard to the machine Protective clothing must be worn Wear your personal safety clothing Safety footwear hard...

Страница 7: ...lets Fig 2 1 Stop device 1 Belt element 2 Pallet 3 Stop device The simplest type of these devices is a stop device which stops the pallet WT in a de fined position at a workstation Fig 2 2 Stop device...

Страница 8: ...ccepted follow this procedure Inform the freight company Draw up a damage report giving the following details Name and address of recipient Item or order number A description of the damage Send compon...

Страница 9: ...by STEIN Automation Only genuine spare parts from STEIN Automation may be used when carrying out repairs to the stop devices 3 2 Appropriate use and liability exclusions The stop devices should only...

Страница 10: ...d pallet load pallet workpiece at medium load and STEIN operating pressure of 4 bar is in the X axis none in the Y axis 100 N in the Z axis 50 N i Unauthorised interventions alterations or repairs car...

Страница 11: ...ucts the following injuries can result Crushing and collision from jamming between the pallet and the stop devices from moving the pneumatic cylinders from parts protruding over the pallets Injuries d...

Страница 12: ...ered separately The stop devices are fitted with ASI electronics and controlled via the ASI bus 4 2 System components Fig 4 1 Stop devices 1 Belt element 2 Pallet 3 Stop device The simplest type of th...

Страница 13: ...he purpose The centring rails are screwed on internally on both sides on the belt profile Function To stop the pallet with centring in the centring rail Application For manual and automatic workstatio...

Страница 14: ...order for the actual configuration 5 1 Stop device for workstations Design of a standard stop situation stop position Fig 5 1 Stop position 1 Workstation stop de vice 2 Workstation ws pre stop device...

Страница 15: ...ce power available no fault off off No AS interface power at the bus flashes on AS interface addresses not set equals null on flashes Short input overload I 3 green and I 4 green Signal at the sensor...

Страница 16: ...FH ID2 EH ID1 FH ID BH S B F E Watchdog inactive Data bit allocation D0 actuator 1 retract energized valve coil 0 valve coil is switched off D1 actuator 1 extend energized valve coil 0 valve coil is s...

Страница 17: ...of the standard stop situation stop posi tion see Chapter 5 1 WARNING On operating stations which generate shavings for example drilling or thread cutting machinery covers should be installed to avoi...

Страница 18: ...ition of the stop device in the X axis is pre determined by the position of the work station at the WTS Fig 7 1 Stop device 1 Stop device 2 Fixing screws To change the position of previously installed...

Страница 19: ...ds on the position of the stop device and the dimensions of the pallet Please see the representation in Chapter 5 1 Fig 7 2 Centring rails 1 Centring rail 2 Fixing screws To change the position of pre...

Страница 20: ...y in a pressureless state WARNING Maximum operating pressure 6 bar STEIN operating pressure 4 bar i Type PUN S hoses with an exterior diameter of 6mm and wall thickness of 1mm are used manufactured by...

Страница 21: ...necting to the power supply Fig 7 4 1 Anschluss ASI Kabel 2 ASI Elektronik 3 Eingang I3 f r N herungsschalter 4 Eingang I4 f r N herungsschalter Connect the stop devices to the ASI bus line via the AS...

Страница 22: ...op device left ASI AS L 300425001 ASI workstation stop device ASI AS 300424001 ASI pre stop dev ASI VS left 930104001 ASI pre stop dev ASI VS right 300428001 ASI workstation stop device with offset st...

Страница 23: ...STEIN300 SoftMove_Stop Devices_08_GB doc 10 2018 23 8 2 300 423 001 ASI stop device ASI S Fig 8 1 Pallet direction of travel left right Fig 8 2...

Страница 24: ...24 STEIN300 SoftMove_Stop Devices_08_GB doc 10 2018 8 3 300 424 001 ASI pre stop device ASI VS left Fig 8 3 Pallet direction of travel left Fig 8 4...

Страница 25: ...STEIN300 SoftMove_Stop Devices_08_GB doc 10 2018 25 8 4 930 104 001 ASI pre stop device ASI VS right Fig 8 5 Pallet direction of travel right Fig 8 6...

Страница 26: ...26 STEIN300 SoftMove_Stop Devices_08_GB doc 10 2018 8 5 300 425 001 ASI workstation stop device ASI AS Fig 8 7 Pallet direction of travel right Fig 8 8...

Страница 27: ...STEIN300 SoftMove_Stop Devices_08_GB doc 10 2018 27 8 6 300 642 001 ASI workstation pre stop device SoftMove VSSM Fig 8 9 Fig 8 10...

Страница 28: ...28 STEIN300 SoftMove_Stop Devices_08_GB doc 10 2018 8 7 300 426 001 ASI workstation stop device left ASI AS L Fig 8 11 Pallet direction of travel left Fig 8 12...

Страница 29: ...STEIN300 SoftMove_Stop Devices_08_GB doc 10 2018 29 8 8 300 427 001 ASI supply side stop device ASI ES Fig 8 13 Pallet direction of travel right Fig 8 14...

Страница 30: ...30 STEIN300 SoftMove_Stop Devices_08_GB doc 10 2018 8 9 300 428 001 ASI workstation stop device with offset stop ASI ASA Fig 8 15 Pallet direction of travel right Fig 8 16...

Страница 31: ...STEIN300 SoftMove_Stop Devices_08_GB doc 10 2018 31 8 10 300 429 001 ASI workstation stop device with offset stop ASI ASB Fig 8 17 Pallet direction of travel right Fig 8 18...

Страница 32: ...32 STEIN300 SoftMove_Stop Devices_08_GB doc 10 2018 8 11 300 429 001 ASI workstation stop device with offset stop ASI ASC Fig 8 19 Pallet direction of travel right Fig 8 20...

Страница 33: ...STEIN300 SoftMove_Stop Devices_08_GB doc 10 2018 33 8 12 Components of the accessory items 8 12 1 300 441 001 Switch underneath ASI SU Fig 8 21 Fig 8 22...

Страница 34: ...34 STEIN300 SoftMove_Stop Devices_08_GB doc 10 2018 8 12 2 300 520 001 ASI valve AVB Fig 8 23 Fig 8 24...

Страница 35: ...STEIN300 SoftMove_Stop Devices_08_GB doc 10 2018 35 8 12 3 300 012 001 ASI switch bottom SU Fig 8 25 8 12 4 300 688 001 Trigger switch ASI Fig 8 26...

Страница 36: ...36 STEIN300 SoftMove_Stop Devices_08_GB doc 10 2018 8 12 5 300 055 001 Stop device SEAE Fig 8 27 8 12 6 300 056 001 Switch holder SEA Fig 8 28...

Страница 37: ...STEIN300 SoftMove_Stop Devices_08_GB doc 10 2018 37 8 12 7 300 013 001 Switch external SA Fig 8 29 Fig 8 30...

Страница 38: ...38 STEIN300 SoftMove_Stop Devices_08_GB doc 10 2018 8 12 8 300 015 001 Stop external AA Fig 8 31 8 12 9 300 016 001 Stop internal AI Fig 8 32...

Страница 39: ...ntion lock pallet i The retention lock prevents the manual pushing of the pallet against the driving direction to or from the processing position Fig 8 33 300 274 001 Retention lock pallet after works...

Страница 40: ...ftMove_Stop Devices_08_GB doc 10 2018 Fig 8 35 300 274 001 Retention lock pallet in workstation Fig 8 36 300 275 001 Retention lock pallet after workstation Fig 8 37 930 026 001 Retention lock pallet...

Страница 41: ...STEIN300 SoftMove_Stop Devices_08_GB doc 10 2018 41 9 P Positions Soft Move 9 1 P1S P3S Corner 90 BE QE Fig 9 1 Fig 9 2...

Страница 42: ...42 STEIN300 SoftMove_Stop Devices_08_GB doc 10 2018 9 2 P2S P4S Corner 90 QE BE Fig 9 3 Fig 9 4...

Страница 43: ...STEIN300 SoftMove_Stop Devices_08_GB doc 10 2018 43 9 3 P5S P7S A workstation entry Fig 9 5 Fig 9 6...

Страница 44: ...44 STEIN300 SoftMove_Stop Devices_08_GB doc 10 2018 9 4 P6S P8S A workstation exit Fig 9 7 Fig 9 8...

Страница 45: ...STEIN300 SoftMove_Stop Devices_08_GB doc 10 2018 45 9 5 P9S P10S Corner 180 Fig 9 9 Fig 9 10...

Страница 46: ...46 STEIN300 SoftMove_Stop Devices_08_GB doc 10 2018 9 6 P11S P12S B workstation entry Fig 9 11 Fig 9 12...

Страница 47: ...STEIN300 SoftMove_Stop Devices_08_GB doc 10 2018 47 9 7 P13S P15S C workstation entry Fig 9 13 Fig 9 14...

Страница 48: ...48 STEIN300 SoftMove_Stop Devices_08_GB doc 10 2018 9 8 P14S P16S C workstation exit Fig 9 15 Fig 9 16...

Страница 49: ...STEIN300 SoftMove_Stop Devices_08_GB doc 10 2018 49 9 9 P21S P23S A workstation corner entry Fig 9 17 Fig 9 18...

Страница 50: ...50 STEIN300 SoftMove_Stop Devices_08_GB doc 10 2018 9 10 P22S P24S A workstation corner exit Fig 9 19 Fig 9 20...

Страница 51: ...STEIN300 SoftMove_Stop Devices_08_GB doc 10 2018 51 9 11 P25S P27S B workstation corner entry Fig 9 21 Fig 9 22...

Страница 52: ...52 STEIN300 SoftMove_Stop Devices_08_GB doc 10 2018 9 12 P26S P28S B workstation corner exit Fig 9 23 Fig 9 24...

Страница 53: ...STEIN300 SoftMove_Stop Devices_08_GB doc 10 2018 53 9 13 P29S P31S C workstation corner entry Fig 9 25 Fig 9 26...

Страница 54: ...54 STEIN300 SoftMove_Stop Devices_08_GB doc 10 2018 9 14 P30S P32S C workstation corner exit Fig 9 27 Fig 9 28...

Страница 55: ...STEIN300 SoftMove_Stop Devices_08_GB doc 10 2018 55 10 P Positions Soft Move 4G 10 1 P5S 4G P7S 4G A workstation entry Abb 10 1 Abb 10 2...

Страница 56: ...56 STEIN300 SoftMove_Stop Devices_08_GB doc 10 2018 10 2 P11S 4G P12S 4G B workstation entry Abb 10 3 Abb 10 4...

Страница 57: ...STEIN300 SoftMove_Stop Devices_08_GB doc 10 2018 57 10 3 P13S 4G P15S 4G C workstation entry Abb 10 5 Abb 10 6...

Страница 58: ...58 STEIN300 SoftMove_Stop Devices_08_GB doc 10 2018 10 4 P21S 4G P23S 4G A workstation corner entry Abb 10 7 Abb 10 8...

Страница 59: ...STEIN300 SoftMove_Stop Devices_08_GB doc 10 2018 59 10 5 P25S 4G P27S 4G B workstation corner entry Abb 10 9 Abb 10 10...

Страница 60: ...60 STEIN300 SoftMove_Stop Devices_08_GB doc 10 2018 10 6 P26S 4G P28S 4G B workstation corner exit Abb 10 11 Abb 10 12...

Страница 61: ...STEIN300 SoftMove_Stop Devices_08_GB doc 10 2018 61 10 7 P29S 4G P31S 4G C workstation corner entry Abb 10 13 Abb 10 14...

Страница 62: ...ue Once you have carried out all these checks you can continue with the initial operation Switch on the Transport System and its associated processing stations and carry out a trial run Check the func...

Страница 63: ...System Protective clothing must be worn When cleaning wear goggles safety gloves and a dust mask if necessary Only use a vacuum cleaner to remove dust shavings and other particles 4 Remove dust shavin...

Страница 64: ...ets 160x160 to 400 x 400 mm any size within this range Permissible pallet load Stop device in the X axis none in the Y axis 100 N in the Z axis 50 N Stop devices with centring rails in the X axis none...

Страница 65: ...STEIN300 SoftMove_Stop Devices_08_GB doc 10 2018 65...

Страница 66: ...ion reflects the technical status at the time of printing STEIN Automation reserves the right to make technical updates STEIN Automation GmbH Co KG Carl Haag Stra e 26 78054 VS Schwenningen Telephone...

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