ASSEMBLY
1.
Install the Lower Rack
Align the two drilled holes in one rack (3) with
the lower mating holes in the left side frame
(1). Secure the rack to the frame using two
screws (8), washers (13) and lock nuts (11).
Tighten the nuts securely.
Position the right side frame (2) so the two
drilled holes in the rack (3) are aligned with
the lower mating holes in the frame.
Secure the frame to the rack using two screws
(8), washers (13) and lock nuts (11). Tighten
the nuts securely.
2.
Install the Center Rack
Align the two drilled holes in each end of one
rack (3) with the center mating holes in the
left side frame (1) and right side frame (2).
Secure the rack to both frames using four
screws (9), washers (13) and lock nuts (11).
Tighten the nuts securely.
3.
Install the Top Rack
Align the two drilled holes in each end of one
rack (3) with the top mating holes in the left
side frame (1) and right side frame (2). Secure
the rack to both frames using four screws (9),
washers (13) and lock nuts (11). Tighten the
nuts securely.
You have now completed assembly of your
INSTINCT 3-TIER DUMBBELL RACK
.
ANCHORING
IMPORTANT:
The
INSTINCT 3-TIER DUMBBELL RACK
must be secured to the floor to
stabilize and eliminate rocking or tipping over. This must be performed by a licensed
contractor. Failure to anchor the unit will void the warranty. STAR TRAC shall not be
liable for damage or injury caused by unanchored or improperly anchored units.
The
INSTINCT 3-TIER DUMBBELL RACK
must be anchored to the floor using through bolts or anchoring studs. Each foot
pad on the unit provides two anchoring holes that will accommodate bolts of up to 12mm (7/16") diameter. Only one hole in each
foot pad is required during anchoring. The holes used for anchoring may be selected based on installation site requirements or
customer preference.
Anchoring bolts/studs must meet the following requirements:
■
Anchor bolts shall be Grade 8.8 or Grade SAE 5.
■
Anchoring bolts or studs shall have a minimum size of 6mm (1/4") diameter; 8mm (5/16") diameter bolts/studs are recom-
mended.
■
Pull-out force shall be 100kg (2201 lbs) minimum for any single anchor. This will ensure a secure anchoring system and
safe operation of the unit by all users.
STAR TRAC INSTINCT WEIGHT RACKS O
WNER
’
S
M
ANUAL
11
10
STAR TRAC INSTINCT WEIGHT RACKS O
WNER
’
S
M
ANUAL
13
8
11
3
13
1
2
8
9
13
11
13
9
1
2
3
9
13
9
13
11
1
2
3
A
SSEMBLY AND
S
ETUP - P
LATE
T
REE
PARTS AND MATERIALS
The following parts are included with the
STAR TRAC INSTINCT PLATE TREE
:
T
OOLS
R
EQUIRED
Most
STAR TRAC INSTINCT
machines can be assembled using the following tools:
Your
INSTINCT PLATE TREE
includes a hex key set and combination open-end wrench.
SITING REQUIREMENTS
Your
INSTINCT PLATE TREE
requires approximately __ square feet of floor space to ensure safe use of the unit.
UNPACKING
Your
INSTINCT PLATE TREE
is shipped in one or more shipping cartons. Each carton will generally contain one subassembly
of the entire unit. To unpack:
■
Remove the shipping straps from the outside of each shipping carton.
■
Open the top of each carton and fold back all four flaps.
■
Remove the packing materials, foam inserts, and ALL parts from each shipping carton. Keep the contents of each carton in
a
separate area
to facilitate assembly. To ensure personal safety during assembly, place all packing materials
outside
the
assembly area.
■
Verify that all parts listed above are included in your shipment.
Take time now to enter your
INSTINCT PLATE TREE
serial number in the space below. If parts are missing, or if you have any
operational questions, please call Star Trac’s Service department at (800) 503-1221; have your serial number ready.
Serial No. __________________________________________
1
Top, Frame
1
2
Leg, Frame
4
3
Tube, Weight Support
12
4
Crossbeam
2
5
End Cap
12
6
Pad, Frame 4
7
Grommet, Rubber
12
8
Screw, Button Head Socket Cap, 10X20M
24
9
Screw, Button Head Socket Cap, 10X30M
1
10
Lock Nut, Nylon Insert, 10M
1
11
Washer, 11M
14
12
Washer, 11M
12
■
Metric Hex Key Wrenches - 2.5mm, 5mm, 6mm, 8mm, 10mm
■
Metric Open-End Wrenches - 10mm, 15mm, 17mm
■
Metric Ratchet Socket Wrench Set (including 17mm socket)
■
Torque Wrench
■
Channel Lock Pliers
■
Vice Grip Pliers
■
Rubber Mallet
■
Phillips Head Screwdriver - #2
