
■
Remove the packing materials, foam inserts, and ALL parts from each shipping carton. Keep the contents of each carton in
a
separate area
to facilitate assembly. To ensure personal safety during assembly, place all packing materials
outside
the
assembly area.
■
Verify that all parts listed above are included in your shipment.
Take time now to enter your
INSTINCT SINGLE FRAME PLATE TREE
serial number in the space below. If parts are miss-
ing, or if you have any operational questions, please call Star Trac’s Service department at (800) 503-1221; have your serial num-
ber ready.
Serial No. __________________________________________
ASSEMBLY
Install one frame pad (4) onto each foot of the
plate tree frame (1). Be sure the frame pads
are properly seated on the frame, and the
retaining lips on the end of each pad engage
the foot to secure.
Install three weight support tubes (2) onto
each leg of the plate tree frame (1). Secure
each support tube to the frame using one
screw (6) and washer (7). Tighten the screws
securely.
Press one end cap (3) into the end of each
weight support tubes (2). If needed, use a rub-
ber mallet to tap the caps into place.
Install one rubber grommet (5) onto each
weight support tube (2), and slide back on the
tube until the grommet contacts the plate tree
frame (1).
You have now completed assembly of your
INSTINCT SINGLE FRAME PLATE TREE
.
ANCHORING
IMPORTANT:
The
INSTINCT SINGLE FRAME PLATE TREE
must be secured to the
floor to stabilize and eliminate rocking or tipping over. This must be performed by a
licensed contractor. Failure to anchor the unit will void the warranty. STAR TRAC
shall not be liable for damage or injury caused by unanchored or improperly
anchored units.
The
INSTINCT SINGLE FRAME PLATE TREE
must be anchored to the floor using through bolts or anchoring studs. Each
foot pad on the unit provides two anchoring holes that will accommodate bolts of up to 12mm (7/16") diameter. Only one hole in
each foot pad is required during anchoring. The holes used for anchoring may be selected based on installation site require-
ments or customer preference.
Anchoring bolts/studs must meet the following requirements:
■
Anchor bolts shall be Grade 8.8 or Grade SAE 5.
■
Anchoring bolts or studs shall have a minimum size of 6mm (1/4") diameter; 8mm (5/16") diameter bolts/studs are recom-
mended.
■
Pull-out force shall be 100kg (2201 lbs) minimum for any single anchor. This will ensure a secure anchoring system and
safe operation of the unit by all users.
PARTS AND MATERIALS
The following parts are included with the
STAR TRAC INSTINCT 2-TIER DUMBBELL RACK
:
T
OOLS
R
EQUIRED
Most
STAR TRAC INSTINCT
machines can be assembled using the following tools:
Your
INSTINCT 2-TIER DUMBBELL RACK
includes a hex key set and combination open-end wrench.
SITING REQUIREMENTS
Your
INSTINCT 2-TIER DUMBBELL RACK
requires approximately __ square feet of floor space to ensure safe use of the unit.
UNPACKING
Your
INSTINCT 2-TIER DUMBBELL RACK
is shipped in one or more shipping cartons. Each carton will generally contain one
subassembly of the entire unit. To unpack:
■
Remove the shipping straps from the outside of each shipping carton.
■
Open the top of each carton and fold back all four flaps.
■
Remove the packing materials, foam inserts, and ALL parts from each shipping carton. Keep the contents of each carton in
a
separate area
to facilitate assembly. To ensure personal safety during assembly, place all packing materials
outside
the
assembly area.
■
Verify that all parts listed above are included in your shipment.
Take time now to enter your
INSTINCT 2-TIER DUMBBELL RACK
serial number in the space below. If parts are missing, or
if you have any operational questions, please call Star Trac’s Service department at (800) 503-1221; have your serial number ready.
Serial No. __________________________________________
STAR TRAC INSTINCT WEIGHT RACKS O
WNER
’
S
M
ANUAL
7
14
STAR TRAC INSTINCT WEIGHT RACKS O
WNER
’
S
M
ANUAL
A
SSEMBLY AND
S
ETUP - 2-T
IER
D
UMBBELL
R
ACK
1
Frame, Left Side
1
2
Frame, Right Side
1
3
Rack
2
5
Pad, Frame
4
6
Screw, Button Head Socket Cap, 10X30M
8
8
Lock Nut, Nylon Insert, 10M
8
10
Washer, 11M
8
■
Metric Hex Key Wrenches - 2.5mm, 5mm, 6mm, 8mm,
10mm
■
Metric Open-End Wrenches - 10mm, 15mm, 17mm
■
Metric Ratchet Socket Wrench Set (including 17mm sock-
et)
■
Torque Wrench
■
Channel Lock Pliers
■
Vice Grip Pliers
■
Rubber Mallet
■
Phillips Head Screwdriver - #2
6
1
7
4
5
2
3