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11

OPERATION

PREOPERATION PROCEDURES

CHECK POWER SOURCE

1. Using a calibrated fl ow meter and pres sure gauge, make 
sure the hydraulic power source develops a fl ow of 7-9 
gpm/26-34 Ipm at 1500-2000 psi/105-140 bar.

2. Make certain that the power source is equipped with 
a relief valve set to open at 2150-2250 psi/150-155 bar 
maximum.

3. Make certain that the power source re turn pressure does 
not exceed 250 psi/17 bar.

4. Make sure the trash pump inlet is clear of debris. Re-
move any obstruction before operating. 

CONNECT HOSES

1. Wipe all hose couplers with a clean lint  free cloth before 
making connections.

Do not connect pressure to the return port. Motor 
shaft seal limit Is 250 psi/17 bar.

2. Connect the hoses from the hydraulic power source to 
the couplers on the trash pump or trash pump hoses. It is a 
good practice to connect return hose fi rst and disconnect it 
last to minimize or avoid trapped pressure within the trash 
pump motor.

Note:
If uncoupled hoses are left in the sun, pressure in-
crease inside the hoses might make them diffi cult to 
connect. Whenever possible, connect the free ends of 
the hoses together.

3. Observe the arrow on the couplers to ensure that the 
fl ow is in the proper direc tion. The female coupler on the 
trash pump is the inlet (pressure) coupler.

PUMP OPERATION

1. Observe all safety precautions.

2. Attach a 3-inch/76 mm diameter hose to the pump outlet. 
For best performance, keep the discharge hose as short as 
possible and lay it out to avoid sharp bends or kinks.

Do not attach a nozzle to the outlet end of the discharge 
hose. For high-pressure water pumping, use a Stanley 
SM20 or SM50 and nozzle. The TP03 is designed for high 
GPM water fl ow at low water pressure (head).

3. Attach a rope or cable to the trash pump’s handle. Lower 
the trash pump into the liquid to be pumped. Do not raise 
or lower the trash pump by its hoses or couplers to avoid 
damage to the hoses or couplers.

Never point the hose at bystanders.

4. Turn on the hydraulic power source. Watch for solids 
in the liquid being pumped. If solids are excessive, the 
discharge fl ow might decrease. If this happens, stop the  
pump and check for the cause of the problem.

Under some conditions, the liquid being pumped might 
be slowed enough so it can no longer push particles in 
the liquid. If this happens, particles can accumulate in the 
pumping chamber, causing further restriction. The impeller 
then acts as a “grinding wheel” which causes acceler ated 
trash pump wear. Reduced liquid fl ow can be caused by the 
following:

• The trash pump sinks into solids at the  bottom of the hole.

• 

The end of the outlet hose is too high, causing an exces-

sive lift height for the column of liquid being pushed by the 
trash pump. This slows the fl ow of liquid to a level where it 
can no longer carry solids.

• The fl ow and pressure of hydraulic fl uid to the trash pump 
is too low, which re duces impeller speed. A 20 percent de-
crease in hydraulic fl uid fl ow can reduce pump performance 
by 50 percent. When operating at reduced hydraulic fl ow and 
pressure, the end of the outlet hose should not be more than 
30 ft/9 m above the liquid.

Note: 
It will not damage the pump to operate it “dry.”

IMPORTANT

IMPORTANT

Содержание tp03

Страница 1: ...death WARNING Stanley Hydraulic Tools 3810 SE Naef Road Milwaukie OR 97267 5698 503 659 5660 FAX 503 652 1780 www stanley hydraulic tools com 2006 The Stanley Works OPS MAINT USA Printed in U S A 5855...

Страница 2: ......

Страница 3: ...nd certi ed dealer Please read the following warning SERIOUS INJURY OR DEATH COULD RESULT FROM THE IM PROPER REPAIR OR SERVICE OF THIS TOOL REPAIRS AND OR SERVICE TO THIS TOOL MUST ONLY BE DONE BY AN...

Страница 4: ...s Num ro de s rie de l quipement Numero de serie del equipo Matricola dell attrezzatura All 5 Year of manufacture Baujahr ann e de fabrication A o de fabricacion Anno di fabbricazione 2001 Has been ma...

Страница 5: ...AUTION WARNING DANGER NOTICE CAUTION This is the safety alert symbol It is used to alert you to potential personal injury hazards Obey all safety messages that follow this symbol to avoid possible inj...

Страница 6: ...wear safety equipment such as goggles head protection and safety shoes at all times when operating the tool Do not inspect or clean the tool while the hydraulic power source is connected Accidental e...

Страница 7: ...Always keep critical tool markings such as labels and warning stickers legible Always replace parts with replacement parts recommended by Stanley Hydraulic Tools Check fastener tightness often and be...

Страница 8: ...AL INJURY A DO NOT EXCEED SPECIFIED FLOW AND PRESSURE FOR I M P O R T A N T READ OPERATION MANUAL AND SAFETY INSTRUCTIONS FOR THIS TOOL BEFORE USING IT USE ONLY PARTS AND REPAIR PROCEDURES APPROVED BY...

Страница 9: ...URE OR ABUSE HOSE IMPROPER USE OR HANDLING OF HOSE COULD RESULT IN BURST OR OTHER HOSE FAILURE KEEP HOSE AS FAR AWAY AS POSSIBLE FROM BODY AND DO NOT PERMIT DIRECT CONTACT DURING USE CONTACT AT THE BU...

Страница 10: ...ice determine the most suitable temperature viscosity characteristics Hydraulic uids with a viscosity index over 140 will meet the require ments over a wide range of operating temperatures SSU Saybolt...

Страница 11: ...p bends or kinks Do not attach a nozzle to the outlet end of the discharge hose For high pressure water pumping use a Stanley SM20 or SM50 and nozzle The TP03 is designed for high GPM water ow at low...

Страница 12: ...aulic hoses and clean at the water hose and the pumping chamber Pumping liquids with a solids to liquid ratio greater than 30 percent solids to 70 percent liquid will cause accelerated impeller wear 7...

Страница 13: ...ternal seals Always replace hoses couplings and other parts with replacement parts recommended by Stanley Hydraulic Tools Supply hoses must have a minimum working pressure rating of 2500 psi 172 bar D...

Страница 14: ...nected to the pump motor ports The female coupler should be connected to the IN port The return uid must never ow through a reversing valve Improper hydraulic uid ow Check that 7 9 gpm 26 34 lpm at 1...

Страница 15: ...9 gpm 34 lpm Porting 1 2 in NPTF Connect Size and Type 1 2 in Male Pipe Discharge Diameter 3 in 76 2 mm Camlock Inlet Diameter 3 in 76 2 mm System Type OC HTMA Type II HTMA Class II 7 9 gom 2000 psi...

Страница 16: ...16 TP03 PARTS ILLUSTRATION 1 2 3 4 7 8 1 12 22 21 3 20 29 25 21 23 22 26 27 28 24 13 19 6 12 18 11 15 16 MODEL SN 9 17 10 14 INFO...

Страница 17: ...Capscrew 13 07200 1 Impeller 14 05152 1 Stanley Decal 15 28786 1 Coupler Decal 16 11207 1 Circuit Type D Decal CE Only 17 28788 1 Manual Decal CE Only 18 00635 1 Key Motor Shaft 19 39426 1 Adapter 20...

Страница 18: ...nce de ciency attributable to normal wear and tear such as tool bushings retaining pins wear plates bumpers retaining rings and plugs rubber bushings recoil springs etc INCIDENTAL CONSEQUENTIAL DAMAGE...

Страница 19: ...Stanley Hydraulic Tools 3810 SE Naef Road Milwaukie Oregon 503 659 5660 Fax 503 652 1780 www stanley hydraulic tools com...

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