Stanley GTR20 Скачать руководство пользователя страница 16

16

GENERAL

Tests and adjustments should be performed periodically to 
ensure the power unit is operating at maximum effi ciency. 
Stanley Circuit Tester (part number 04182) is recommend-
ed. This tester can be used to isolate problems in both the 
engine and hydraulic system prior to any power unit disas-
sembly.

TESTING THE HYDRAULIC CIRCUIT

The following tests can be performed to ensure that the 
hydraulic pump is supplying the correct fl ow and pressure 
and that the system relief valve is operating properly.

During these tests, make sure the engine is warm and op-
erating smoothly. If test results are not as specifi ed, refer to 
the troubleshooting table in this section for possible causes. 

TESTING THE 5 GPM HTMA TYPE 1 CIRCUIT
OR 10 GPM TYPE RR CIRCUIT

To test the circuit, proceed as follows: 
 
1. Set the fl ow selector switches to the OFF (center) posi-
tion. 

2.  Set the throttle control switch to AUTO-OFF position.
 
3. Connect the Stanley Circuit Tester across two hose ends 
(where the tool would normally be connected). 
 
4.  Fully open the tester restrictor valve (counterclockwise).
 
5. Start the engine and allow it to run until warm.

6. Switch the fl ow selector switch to 5 or 10 gpm depending 
on which fl ow you are testing.

7. With the engine at the programed speed, the test fl ow 
gauge should read 4-6 gpm/15-23 lpm or 9-11 gpm/34-41.6 
lpm.

8. Slowly turn the restrictor valve clockwise while watch-
ing the pressure gauge.  The fl ow rate should stay at 4-6 
gpm/15-23 lpm or 9-11 gpm/34-41.6 lpm as the pressure 
gauge reaches 2100-2200 psi/148-155 bar.

9. At 2100-2200 psi/148-155 bar, the relief valve should 
begin to open. The pressure at which the relief valve just 

TESTING & TROUBLESHOOTING

begins to open is commonly referred to as the "cracking 
pressure". At the "cracking pressure," the fl ow rate should 
start to drop because the relief valve is allowing fl uid to by-
pass to the hydraulic reservoir. The "cracking pressure" is 
preset at the factory and if it is not within the above range, 
the relief valve must be re-set as follows: 

a. The relief valve is located on the right side of the unit just 
behind the dash panel. It putrudes out from the manifold 
assembly. Use a open end or box end wrench to loosen the 
nut on the relief valve.

b. Use an Allen wrench to adjust the relief valve. Turn 
clockwise to raise the pressure and counterclockwise to 
reduce the pressure.

Содержание GTR20

Страница 1: ...MANUAL WARNING To avoid serious injury or death WARNING Stanley Hydraulic Tools 3810 SE Naef Road Milwaukie OR 97267 5698 503 659 5660 FAX 503 652 1780 www stanley hydraulic tools com Copyright 2006...

Страница 2: ...2...

Страница 3: ...nd certified dealer Please read the following warning SAFETY SYMBOLS 4 SAFETY PRECAUTIONS 5 TOOL STICKERS TAGS 6 HYDRAULIC HOSE REQUIREMENTS 7 HTMA REQUIREMENTS 8 OPERATION 9 PREPARATION FOR USE 9 CON...

Страница 4: ...AUTION WARNING DANGER NOTICE CAUTION This is the safety alert symbol It is used to alert you to potential personal injury hazards Obey all safety messages that follow this symbol to avoid possible inj...

Страница 5: ...oes at all times when operating the power unit and a hydraulic tool Do not inspect or clean the power unit while it is running Accidental engagement of the unit can cause serious injury Always use hos...

Страница 6: ...6 TOOL STICKERS TAGS 59125 Dual Circuit Decal 59126 Power Unit Dash Decal 59126 59125...

Страница 7: ...SURE OR ABUSE HOSE IMPROPER USE OR HANDLING OF HOSE COULD RESULT IN BURST OR OTHER HOSE FAILURE KEEP HOSE AS FAR AWAY AS POSSIBLE FROM BODY AND DO NOT PERMIT DIRECT CONTACT DURING USE CONTACT AT THE B...

Страница 8: ...n service determine the most suitable temperature viscosity characteristics Hydraulic fluids with a viscosity index over 140 will meet the require ments over a wide range of operating temperatures SSU...

Страница 9: ...Pour Point 10 F 23 C Minimum for cold startup Viscosity Index ASTM D 2220 140 Minimum Demulsibility ASTM D 1401 30 Minutes Maximum Flash Point ASTM D 92 340 F 171 C Minimum Rust Inhibition ASTM D 665...

Страница 10: ...e battery charger This type of charger pro duces a charging amperage higher than 2 amps Charging the battery at higher than 2 amps will damage the battery NOTICE NOTICE If the engine runs out of gas o...

Страница 11: ...provides a means of controlling engine speed by adjusting the fuel control lever with an actua tor The Power Unit provides two 5 gpm 9 lpm up to 2000 psi 140 bar circuits or one 10 gpm 37 8 lpm up to...

Страница 12: ...itches to the OFF position Note Either set of couplers can be used for the 10 gpm circuit but DO NOT use two separate tools when in the 10 gpm operation mode COLD WEATHER STARTUP 1 Use the procedures...

Страница 13: ...shed with the power unit SPARK PLUG On power units equipped with Briggs Stratton Engines ONLY Champion RC12YC or equivalent can be used For power units equipped with Honda Engines ONLY Denso J16CR U o...

Страница 14: ...r the Monitor Menu 3 If there are no faults the LED will flash once at reset and from then on indicate the detection of engine speed A continuous ON LED indicates that a valid engine speed is being se...

Страница 15: ...Controller unit failed yes Have engine serviced by an Authorized Stanley Dealer 9 Limiting excessive no Have engine serviced by an Authorized Stanley Dealer actuator current 10 Engine speed input no...

Страница 16: ...Start the engine and allow it to run until warm 6 Switch the flow selector switch to 5 or 10 gpm depending on which flow you are testing 7 With the engine at the programed speed the test flow gauge s...

Страница 17: ...ect hose connection to Make sure the tool hose circuit goes tool from left pressure fitting to tool and back to the right fitting return Fluid always flows from the male to female fittings Quick disco...

Страница 18: ...ght Wet Dual Circuit Briggs 334 lbs 151 5 kg Weight Wet Dual Circuit Honda 352 lbs 159 6 kg Fuel Tank Capacity 7 gal 26 5 ltr Estimated Gas Consumption Per Hour 1 3 gal 4 ltr Hydraulic Reservor Capaci...

Страница 19: ...1 BRIGGS ENGINE ASSEMBLY 5 6 35 37 34 36 52 44 27 50 51 8 26 28 45 30 43 30 47 33 31 30 32 29 49 48 17 16 14 13 12 11 9 10 4 15 20 21 23 18 25 22 19 41 40 39 38 7 2 1 3 46 54 53 44 24 55 57 58 56 42 5...

Страница 20: ...28 59074 4 Hex Flange Bolt 1 4 20 FIGURE 1 BRIGGS ENGINE PARTS LIST 29 65616 1 Engine Controller 30 40433 9 Hex Flange Bolt 5 16 18 x 1 2 31 58897 1 Frame Base Weldment 32 58918 2 Wheel Tire 33 58917...

Страница 21: ...7 50 51 8 26 28 45 42 43 46 42 47 33 31 42 32 29 49 48 17 16 14 13 12 11 9 10 4 15 20 21 23 18 25 22 19 41 40 39 38 7 1 53 46 54 MAGNETO WIRE 56 57 59 58 60 61 62 70 71 73 55 55 72 69 63 65 61 64 67 7...

Страница 22: ...lange Bolt 5 16 43 58942 4 Hex Flange Bolt 5 16 44 01459 4 Lockwasher 3 8 45 58975 2 Foot 46 18893 4 Flang Nut 3 8 16 47 58976 4 Hex Flange Bolt 3 8 16 48 31240 2 Retaining Ring 49 21318 2 Washer 3 4...

Страница 23: ...1 Frame Weldment 17 23530 2 Hex Flange Bolt 3 8 in 16 18 58916 1 Handle Lock 19 62268 2 Lift Handle 20 59079 1 Cooler Guard 21 59095 2 Flange Nut 1 4 in 20 22 59127 1 Shuttle Check Valve 23 350041 1...

Страница 24: ...2 Elbow 45 Straight Thread 5 02773 1 Adapter 6 58569 1 Elbow 90 7 58943 2 Hose 8 350104 2 Connector Straight Thread 9 40364 1 Elbow 45 10 59089 1 Hose Return Briggs Engine 59106 1 Hose Return Honda E...

Страница 25: ...OWER UNIT WIRING HARNESS 62406 TO ENGINE KILL ON MAIN POWER UNIT WIRING HARNESS 62404 TO ACTUATOR PLUG ON MAIN POWER UNIT WIRING HARNESS FUEL SHUT OFF ENGINE KILL GROUND TO RECTIFIER 2 GRAY WIRES TO M...

Страница 26: ...ITIVE SIDE HOUR METER AUTO IDLE SWITCH BLUE YELLOW PLUG TO ROTARY START SWITCH TOOL CIRCUIT 1 SWITCH 2 WHITES MULTI COLORS TOOL CIRCUIT 1 SOLENOID BLUE BLACK PRESSURE SWITCH TOOL CIRCUIT 2 SOLENOID GR...

Страница 27: ...T 2 SWITCH YELLOW WHITE BLUE GREEN STARTER SWITCH 10 AMP FUSE AUTO IDLE SWITCH YELLOW BLUE DIODE CIRCUIT 2 L GREEN BLACK DIODE TO RELAY ENGINE OIL PRESSURE SWITCH ORANGE WIRE ENGINE OIL PRESSURE SWITC...

Страница 28: ...GES To the fullest extent permitted by applicable law in no event will STANLEY be liable for any incidental consequential or special damages and or expenses FREIGHT DAMAGE Damage caused by improper st...

Страница 29: ...29 Stanley Hydraulic Tools 3810 SE Naef Road Milwaukie OR 97267 5698 503 659 5660 FAX 503 652 1780 www stanley hydraulic tools com...

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