Stanley GTR20 Скачать руководство пользователя страница 14

14

To determine whether a governor problem is being caused 
by the actuator or the control module, perform the following 
static check exactly in order shown.

A pair of jumper wires and a known good 12-volt battery is 
required.
 
1. Disconnect red and green wires from the control module 
to actuator.

2. Attach jumper wires from battery to RED and GREEN 
wires to actuator.

 a. Attach 12 volt + (positive) to RED wire.
 b. Attach 12 volt – (negative) to GREEN wire.

3. Actuator should move throttle lever to wide open posi-
tion.

 a. If actuator does not move it is defective. (Replace).
 b. If actuator moves throttle to wide-open position, the 
module is defective or there is a wiring problem. (Replace).

FAULT CODES

The Stanley controller is capable of identifying certain fault 
conditions and alerting the user to them. A fl ashing LED 
indicates the fault conditions. The current fault code list is 
shown on the following page. Please note the following:

1. When power is fi rst applied to the controller, the LED will 
fl ash just once for one second to indicate that the LED is 
working.

2. If there are multiple faults, the LED will fl ash them all 
in sequence. Count the fl ash codes to determine the fault 
conditions or connect the Calibration Tool to observe the 
fault conditions. (Use the “Display Faults” option under the 
Monitor Menu.) 

3. If there are no faults, the LED will fl ash once at reset 
and from then on indicate the detection of engine speed. A 
continuous ON LED indicates that a valid engine speed is 
being sensed. 

4. The controller will attempt to shut down for some faults 
and will not permit starting after reset with faults 1, 5 and 8.

The Stanley programmable controller is an electronic 
engine governor that provides a means of controlling and 
limiting engine speed by adjusting the fuel control lever with 
a proportional actuator. 

The controller is software programmable and has no 
manual adjustments. 

CALIBRATION

ACT is a PC (personal computer) based software 
calibration and monitoring tool. ACT is designed 
specifi cally for use with engines equipped with 
the Stanley controller. Stanley Hydraulic Tools 
recommends that an authorized and certifi ed 
dealer perform calibration of this unit.

Once the controller has been programmed, ACT 
may be disconnected. The Stanley controller 
will continue to operate normally with ACT either 
connected or disconnected.

TROUBLESHOOTING GUIDELINES

Please follow the checklist below to troubleshoot your Stan-
ley controller.

1. Check battery voltage for stability and correct value. The 
LED will turn on for one second when the controller 4500 is 
fi rst powered up.

2. Check the actuator linkage for binding and backlash.

CHECKING PERFORMANCE CONTROL™ 
(ELECTRONIC GOVERNOR-STATIC CHECK)

PROGRAMMABLE CONTROLLER

A fl ashing LED indicates 
the fault condition

Содержание GTR20

Страница 1: ...MANUAL WARNING To avoid serious injury or death WARNING Stanley Hydraulic Tools 3810 SE Naef Road Milwaukie OR 97267 5698 503 659 5660 FAX 503 652 1780 www stanley hydraulic tools com Copyright 2006...

Страница 2: ...2...

Страница 3: ...nd certified dealer Please read the following warning SAFETY SYMBOLS 4 SAFETY PRECAUTIONS 5 TOOL STICKERS TAGS 6 HYDRAULIC HOSE REQUIREMENTS 7 HTMA REQUIREMENTS 8 OPERATION 9 PREPARATION FOR USE 9 CON...

Страница 4: ...AUTION WARNING DANGER NOTICE CAUTION This is the safety alert symbol It is used to alert you to potential personal injury hazards Obey all safety messages that follow this symbol to avoid possible inj...

Страница 5: ...oes at all times when operating the power unit and a hydraulic tool Do not inspect or clean the power unit while it is running Accidental engagement of the unit can cause serious injury Always use hos...

Страница 6: ...6 TOOL STICKERS TAGS 59125 Dual Circuit Decal 59126 Power Unit Dash Decal 59126 59125...

Страница 7: ...SURE OR ABUSE HOSE IMPROPER USE OR HANDLING OF HOSE COULD RESULT IN BURST OR OTHER HOSE FAILURE KEEP HOSE AS FAR AWAY AS POSSIBLE FROM BODY AND DO NOT PERMIT DIRECT CONTACT DURING USE CONTACT AT THE B...

Страница 8: ...n service determine the most suitable temperature viscosity characteristics Hydraulic fluids with a viscosity index over 140 will meet the require ments over a wide range of operating temperatures SSU...

Страница 9: ...Pour Point 10 F 23 C Minimum for cold startup Viscosity Index ASTM D 2220 140 Minimum Demulsibility ASTM D 1401 30 Minutes Maximum Flash Point ASTM D 92 340 F 171 C Minimum Rust Inhibition ASTM D 665...

Страница 10: ...e battery charger This type of charger pro duces a charging amperage higher than 2 amps Charging the battery at higher than 2 amps will damage the battery NOTICE NOTICE If the engine runs out of gas o...

Страница 11: ...provides a means of controlling engine speed by adjusting the fuel control lever with an actua tor The Power Unit provides two 5 gpm 9 lpm up to 2000 psi 140 bar circuits or one 10 gpm 37 8 lpm up to...

Страница 12: ...itches to the OFF position Note Either set of couplers can be used for the 10 gpm circuit but DO NOT use two separate tools when in the 10 gpm operation mode COLD WEATHER STARTUP 1 Use the procedures...

Страница 13: ...shed with the power unit SPARK PLUG On power units equipped with Briggs Stratton Engines ONLY Champion RC12YC or equivalent can be used For power units equipped with Honda Engines ONLY Denso J16CR U o...

Страница 14: ...r the Monitor Menu 3 If there are no faults the LED will flash once at reset and from then on indicate the detection of engine speed A continuous ON LED indicates that a valid engine speed is being se...

Страница 15: ...Controller unit failed yes Have engine serviced by an Authorized Stanley Dealer 9 Limiting excessive no Have engine serviced by an Authorized Stanley Dealer actuator current 10 Engine speed input no...

Страница 16: ...Start the engine and allow it to run until warm 6 Switch the flow selector switch to 5 or 10 gpm depending on which flow you are testing 7 With the engine at the programed speed the test flow gauge s...

Страница 17: ...ect hose connection to Make sure the tool hose circuit goes tool from left pressure fitting to tool and back to the right fitting return Fluid always flows from the male to female fittings Quick disco...

Страница 18: ...ght Wet Dual Circuit Briggs 334 lbs 151 5 kg Weight Wet Dual Circuit Honda 352 lbs 159 6 kg Fuel Tank Capacity 7 gal 26 5 ltr Estimated Gas Consumption Per Hour 1 3 gal 4 ltr Hydraulic Reservor Capaci...

Страница 19: ...1 BRIGGS ENGINE ASSEMBLY 5 6 35 37 34 36 52 44 27 50 51 8 26 28 45 30 43 30 47 33 31 30 32 29 49 48 17 16 14 13 12 11 9 10 4 15 20 21 23 18 25 22 19 41 40 39 38 7 2 1 3 46 54 53 44 24 55 57 58 56 42 5...

Страница 20: ...28 59074 4 Hex Flange Bolt 1 4 20 FIGURE 1 BRIGGS ENGINE PARTS LIST 29 65616 1 Engine Controller 30 40433 9 Hex Flange Bolt 5 16 18 x 1 2 31 58897 1 Frame Base Weldment 32 58918 2 Wheel Tire 33 58917...

Страница 21: ...7 50 51 8 26 28 45 42 43 46 42 47 33 31 42 32 29 49 48 17 16 14 13 12 11 9 10 4 15 20 21 23 18 25 22 19 41 40 39 38 7 1 53 46 54 MAGNETO WIRE 56 57 59 58 60 61 62 70 71 73 55 55 72 69 63 65 61 64 67 7...

Страница 22: ...lange Bolt 5 16 43 58942 4 Hex Flange Bolt 5 16 44 01459 4 Lockwasher 3 8 45 58975 2 Foot 46 18893 4 Flang Nut 3 8 16 47 58976 4 Hex Flange Bolt 3 8 16 48 31240 2 Retaining Ring 49 21318 2 Washer 3 4...

Страница 23: ...1 Frame Weldment 17 23530 2 Hex Flange Bolt 3 8 in 16 18 58916 1 Handle Lock 19 62268 2 Lift Handle 20 59079 1 Cooler Guard 21 59095 2 Flange Nut 1 4 in 20 22 59127 1 Shuttle Check Valve 23 350041 1...

Страница 24: ...2 Elbow 45 Straight Thread 5 02773 1 Adapter 6 58569 1 Elbow 90 7 58943 2 Hose 8 350104 2 Connector Straight Thread 9 40364 1 Elbow 45 10 59089 1 Hose Return Briggs Engine 59106 1 Hose Return Honda E...

Страница 25: ...OWER UNIT WIRING HARNESS 62406 TO ENGINE KILL ON MAIN POWER UNIT WIRING HARNESS 62404 TO ACTUATOR PLUG ON MAIN POWER UNIT WIRING HARNESS FUEL SHUT OFF ENGINE KILL GROUND TO RECTIFIER 2 GRAY WIRES TO M...

Страница 26: ...ITIVE SIDE HOUR METER AUTO IDLE SWITCH BLUE YELLOW PLUG TO ROTARY START SWITCH TOOL CIRCUIT 1 SWITCH 2 WHITES MULTI COLORS TOOL CIRCUIT 1 SOLENOID BLUE BLACK PRESSURE SWITCH TOOL CIRCUIT 2 SOLENOID GR...

Страница 27: ...T 2 SWITCH YELLOW WHITE BLUE GREEN STARTER SWITCH 10 AMP FUSE AUTO IDLE SWITCH YELLOW BLUE DIODE CIRCUIT 2 L GREEN BLACK DIODE TO RELAY ENGINE OIL PRESSURE SWITCH ORANGE WIRE ENGINE OIL PRESSURE SWITC...

Страница 28: ...GES To the fullest extent permitted by applicable law in no event will STANLEY be liable for any incidental consequential or special damages and or expenses FREIGHT DAMAGE Damage caused by improper st...

Страница 29: ...29 Stanley Hydraulic Tools 3810 SE Naef Road Milwaukie OR 97267 5698 503 659 5660 FAX 503 652 1780 www stanley hydraulic tools com...

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