Stanley GTR20 Скачать руководство пользователя страница 13

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the hydraulic tank, avoiding the water at the bottom of the 
container.

•  Each day, check hydraulic lines and fi ttings for leaks, 
kinks, etc.  Do not use your hand to perform this check.

•  Change the hydraulic fi lter element every 200 hours of 
operation. Change more often if cold, moist or dusty condi-
tions exist.

•  Check oil cooler for debris.  Remove debris with air pres-
sure.

 

 STORAGE

•  Clean the unit thoroughly before storage.  Do not use 
water pressure.

•  Always store the unit in a clean and dry facility.

•  If the unit will be stored for a prolonged period (over 30 
days), add a fuel additive to the fuel tank to prevent the fuel 
from gumming.  Run engine for a short period to circulate 
the additive.

ENGINE MAINTENANCE

Follow the maintenance schedule and general maintenance 
instructions in the engine maintenance and operation 
manual furnished with the power unit. 

SPARK PLUG

On power units equipped with Briggs & Stratton Engines, 
ONLY Champion RC12YC or equivalent can be used.

For power units equipped with Honda Engines, ONLY 
Denso J16CR-U or equivalent can be used.

Incorrect type spark plugs can produce radio frequency 
interference that will corrupt and damage the controller. 
Failure to use the correct spark plug could result in a war-
ranty that will not be considered. 

HYDRAULIC SYSTEM MAINTENANCE

•  Check hydraulic fl uid level daily.  Add fl uid per specifi ca-
tions in this manual.  (See "HYDRAULIC FLUID" under the 
section titled "OPERATING INSTRUCTIONS".

•  Remove condensed moisture from the hydraulic 
fl uid by pumping the hydraulic fl uid into a 5 gal/20 l con-
tainer through the pressure hose. Make sure the engine is 
at idle when performing this procedure. When the hydraulic 
reservoir is empty turn the engine off immediately.

•  Allow the fl uid to sit long enough for the water to settle to 
the bottom of the container. Slowly pour the fl uid back into 

ROUTINE MAINTENANCE

Содержание GTR20

Страница 1: ...MANUAL WARNING To avoid serious injury or death WARNING Stanley Hydraulic Tools 3810 SE Naef Road Milwaukie OR 97267 5698 503 659 5660 FAX 503 652 1780 www stanley hydraulic tools com Copyright 2006...

Страница 2: ...2...

Страница 3: ...nd certified dealer Please read the following warning SAFETY SYMBOLS 4 SAFETY PRECAUTIONS 5 TOOL STICKERS TAGS 6 HYDRAULIC HOSE REQUIREMENTS 7 HTMA REQUIREMENTS 8 OPERATION 9 PREPARATION FOR USE 9 CON...

Страница 4: ...AUTION WARNING DANGER NOTICE CAUTION This is the safety alert symbol It is used to alert you to potential personal injury hazards Obey all safety messages that follow this symbol to avoid possible inj...

Страница 5: ...oes at all times when operating the power unit and a hydraulic tool Do not inspect or clean the power unit while it is running Accidental engagement of the unit can cause serious injury Always use hos...

Страница 6: ...6 TOOL STICKERS TAGS 59125 Dual Circuit Decal 59126 Power Unit Dash Decal 59126 59125...

Страница 7: ...SURE OR ABUSE HOSE IMPROPER USE OR HANDLING OF HOSE COULD RESULT IN BURST OR OTHER HOSE FAILURE KEEP HOSE AS FAR AWAY AS POSSIBLE FROM BODY AND DO NOT PERMIT DIRECT CONTACT DURING USE CONTACT AT THE B...

Страница 8: ...n service determine the most suitable temperature viscosity characteristics Hydraulic fluids with a viscosity index over 140 will meet the require ments over a wide range of operating temperatures SSU...

Страница 9: ...Pour Point 10 F 23 C Minimum for cold startup Viscosity Index ASTM D 2220 140 Minimum Demulsibility ASTM D 1401 30 Minutes Maximum Flash Point ASTM D 92 340 F 171 C Minimum Rust Inhibition ASTM D 665...

Страница 10: ...e battery charger This type of charger pro duces a charging amperage higher than 2 amps Charging the battery at higher than 2 amps will damage the battery NOTICE NOTICE If the engine runs out of gas o...

Страница 11: ...provides a means of controlling engine speed by adjusting the fuel control lever with an actua tor The Power Unit provides two 5 gpm 9 lpm up to 2000 psi 140 bar circuits or one 10 gpm 37 8 lpm up to...

Страница 12: ...itches to the OFF position Note Either set of couplers can be used for the 10 gpm circuit but DO NOT use two separate tools when in the 10 gpm operation mode COLD WEATHER STARTUP 1 Use the procedures...

Страница 13: ...shed with the power unit SPARK PLUG On power units equipped with Briggs Stratton Engines ONLY Champion RC12YC or equivalent can be used For power units equipped with Honda Engines ONLY Denso J16CR U o...

Страница 14: ...r the Monitor Menu 3 If there are no faults the LED will flash once at reset and from then on indicate the detection of engine speed A continuous ON LED indicates that a valid engine speed is being se...

Страница 15: ...Controller unit failed yes Have engine serviced by an Authorized Stanley Dealer 9 Limiting excessive no Have engine serviced by an Authorized Stanley Dealer actuator current 10 Engine speed input no...

Страница 16: ...Start the engine and allow it to run until warm 6 Switch the flow selector switch to 5 or 10 gpm depending on which flow you are testing 7 With the engine at the programed speed the test flow gauge s...

Страница 17: ...ect hose connection to Make sure the tool hose circuit goes tool from left pressure fitting to tool and back to the right fitting return Fluid always flows from the male to female fittings Quick disco...

Страница 18: ...ght Wet Dual Circuit Briggs 334 lbs 151 5 kg Weight Wet Dual Circuit Honda 352 lbs 159 6 kg Fuel Tank Capacity 7 gal 26 5 ltr Estimated Gas Consumption Per Hour 1 3 gal 4 ltr Hydraulic Reservor Capaci...

Страница 19: ...1 BRIGGS ENGINE ASSEMBLY 5 6 35 37 34 36 52 44 27 50 51 8 26 28 45 30 43 30 47 33 31 30 32 29 49 48 17 16 14 13 12 11 9 10 4 15 20 21 23 18 25 22 19 41 40 39 38 7 2 1 3 46 54 53 44 24 55 57 58 56 42 5...

Страница 20: ...28 59074 4 Hex Flange Bolt 1 4 20 FIGURE 1 BRIGGS ENGINE PARTS LIST 29 65616 1 Engine Controller 30 40433 9 Hex Flange Bolt 5 16 18 x 1 2 31 58897 1 Frame Base Weldment 32 58918 2 Wheel Tire 33 58917...

Страница 21: ...7 50 51 8 26 28 45 42 43 46 42 47 33 31 42 32 29 49 48 17 16 14 13 12 11 9 10 4 15 20 21 23 18 25 22 19 41 40 39 38 7 1 53 46 54 MAGNETO WIRE 56 57 59 58 60 61 62 70 71 73 55 55 72 69 63 65 61 64 67 7...

Страница 22: ...lange Bolt 5 16 43 58942 4 Hex Flange Bolt 5 16 44 01459 4 Lockwasher 3 8 45 58975 2 Foot 46 18893 4 Flang Nut 3 8 16 47 58976 4 Hex Flange Bolt 3 8 16 48 31240 2 Retaining Ring 49 21318 2 Washer 3 4...

Страница 23: ...1 Frame Weldment 17 23530 2 Hex Flange Bolt 3 8 in 16 18 58916 1 Handle Lock 19 62268 2 Lift Handle 20 59079 1 Cooler Guard 21 59095 2 Flange Nut 1 4 in 20 22 59127 1 Shuttle Check Valve 23 350041 1...

Страница 24: ...2 Elbow 45 Straight Thread 5 02773 1 Adapter 6 58569 1 Elbow 90 7 58943 2 Hose 8 350104 2 Connector Straight Thread 9 40364 1 Elbow 45 10 59089 1 Hose Return Briggs Engine 59106 1 Hose Return Honda E...

Страница 25: ...OWER UNIT WIRING HARNESS 62406 TO ENGINE KILL ON MAIN POWER UNIT WIRING HARNESS 62404 TO ACTUATOR PLUG ON MAIN POWER UNIT WIRING HARNESS FUEL SHUT OFF ENGINE KILL GROUND TO RECTIFIER 2 GRAY WIRES TO M...

Страница 26: ...ITIVE SIDE HOUR METER AUTO IDLE SWITCH BLUE YELLOW PLUG TO ROTARY START SWITCH TOOL CIRCUIT 1 SWITCH 2 WHITES MULTI COLORS TOOL CIRCUIT 1 SOLENOID BLUE BLACK PRESSURE SWITCH TOOL CIRCUIT 2 SOLENOID GR...

Страница 27: ...T 2 SWITCH YELLOW WHITE BLUE GREEN STARTER SWITCH 10 AMP FUSE AUTO IDLE SWITCH YELLOW BLUE DIODE CIRCUIT 2 L GREEN BLACK DIODE TO RELAY ENGINE OIL PRESSURE SWITCH ORANGE WIRE ENGINE OIL PRESSURE SWITC...

Страница 28: ...GES To the fullest extent permitted by applicable law in no event will STANLEY be liable for any incidental consequential or special damages and or expenses FREIGHT DAMAGE Damage caused by improper st...

Страница 29: ...29 Stanley Hydraulic Tools 3810 SE Naef Road Milwaukie OR 97267 5698 503 659 5660 FAX 503 652 1780 www stanley hydraulic tools com...

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