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SEE FIG. 16

a.

The installation must comply with the requirements of
BS 6798 and BS 5449. Maximum water 82°C 
temperature.

b.

A safety set to operate at 3 bar (30Ibf/In

2

) shall be 

fitted in the flow pipe close to the boiler. There must 
not be any valve between the safety valve and the 
boiler. The valve should be positioned on a discharge
pipe fitted to prevent any discharge or creating a 
hazard to occupants or cause damage to electrical 
components and wiring.

c.

A pressure gauge covering at least the range 0 to 4 
bar (0 to 60 Ibf/In

2

) shall be fitted in the system, in a 

visible position.

d.

A diaphragm type expansion vessel, to BS 4814 shall
be connected at a point in the return pipe close to the
boiler. The vessel must be chosen to suit the volume 
of  water in the cistern and the system charge must not
be less than the static head at the point of connection.
Further details can be obtained from ‘British Gas 
Specification for Domestic Wet Central Heating 
Systems Part 3 Sealed Systems’.

Vs = System Volume Litres

e.

The hot water cylinder shall be either the indirect coil 
type or a cylinder fitted with a calorifer which is suitable
for the system pressure.

f. The Make-Up System

Provision shall be made for replacing the lost water 
from the system by either of the following methods:

a)

From a make-up vessel or tank, and connected 
through a non-return valve to the system on the return
side of the hot water cylinder or return side of all heat
emitters or radiators.

b)

Where access to a make-up vessel would be difficult,
by a remote automatic pressurisation and make-up 
unit.

g. Mains Connection

There shall be no connection to mains water supply or
to the water storage cistern supplying domestic hot 
water, even though a non-return valve may be fitted, 
without the approval of the local water authority.

h. The Filling Point

The system shall be fitted with a filling point at a low 
level, and be used in accordance with the local water 
authority requirement, and shall generally have a stop
valve to BS 1010.

i. Commissioning - General

The system shall be filled by water by a method 
acceptable to the Local Water Authority.

Check the operation of the safety valve manually.

Test the operation of the high limit cut-out according to the
manufacturers instructions.

After flushing and re-filling the system either:-

(a)  If a make-up vessel is filled release water from the 

safety valve until the level in the make-up bottle falls
visibly, then top up the make-up bottle.

(b) If there is no make-up vessel either release or 

introduce water until the designed cold water 
pressure level is reached.

Follow the commissioning instructions as for open vented
systems. See Section Commissioning Instructions with
the following additions:-

Fill the system until the pressure gauge reads 1.5 bar
(22Ibf/In

2

). Clear any airlocks and check for water

soundness.

Check the operation of the safety valve, by allowing the
water pressure to rise until the valve opens. The valve
should open within ±0.3 bar (±4.35 Ibf/In

2

) of the pre-set

pressure. If this is not possible conduct a manual check
and test.

Release cold water for initial filling pressure.

Any set pointer gauge should be set to coincide with the
recommended filling pressure.

Sealed Systems

SEALED SYSTEM REQUIREMENTS

Safety Valve Setting

3.0 bar

Vessel charge and
initial system pressure

0.5 bar

1.0 bar

0.16

L

Vs

x

0.16

0.09

Vs

x

0.09

Multiplying Factor

Expansion Vessel
volume (litres)
= System volume Vs x
factor

COMMISSIONING

21

Содержание Alpha 120K

Страница 1: ...ation that we require Do not use reconditioned or copy parts that have not been clearly authorised by Waterford Stanley THE STANLEY ALPHA COOKER IS DELIVERED EX WORKS UNASSEMBLED ASSEMBLY IS UNDERTAKEN ON SITE BY THE AUTHORISED ENGINEER PLEASE READ THESE INSTRUCTIONS BEFORE INSTALLING THIS APPLIANCE Alpha 120 150K Site Requirements Commissioning Instructions ...

Страница 2: ...LAYOUT 11 CONTROL WIRING 12 CONNECTION 12 ELECTRICAL SUPPLY 12 EXTERNAL WIRING 13 APPLIANCE WIRING 14 INSTALLATION CLEARANCES 15 REQUIREMENTS PRELIMINARY INSTALLATION 15 AIR SUPPLY TO APPLIANCE 15 COMMISSIONING BURNER ACCESS 16 INSTRUCTIONS OIL CONNECTION 16 FIRE VALVE 16 ELECTRICAL CONNECTION 16 TERMINAL STRIP CONNECTIONS 17 ELECTRICAL CHECK 18 FIT PRESSURE GAUGE 18 VENT OIL PUMP 18 ADJUST OIL PR...

Страница 3: ...hands and other exposed parts When disposing of the product reduce dust with water spray ensure that parts are securely wrapped Kerosene and Gas Oil mineral oils 1 The effect of mineral oils on the skin vary according to the duration of exposure 2 The lighter fractions also remove the protective grease normally present on the surface of the skin This renders the skin dry liable to crack and more p...

Страница 4: ...V 50Hz 210 W 3 Amp Fused Flue Outlet 125mm CO2 BOILER 11 11 5 COOKER 11 11 5 Max Water Temp 82ºC Water Capacity of 18 Litres Boiler Weight of Appliance 498kg Max Operating 3 bar Pressure of Boiler Fuel Kerosene C2 Max flue gas temp 250ºC GENERAL SPECIFICATIONS DESN 514745 B FIG 1 50mm Air Gap Please use Air vent plate provided with the appliance Clearance recommended for access to services An infi...

Страница 5: ...n 42 kW 37 kW OIL PRESSURE Bar psi OIL BURNING RATE cc m HEAT INPUT kW BOILER OUTPUT kW 120K COOKER BURNER BOILER BURNER BURNER NOZZLE US g h 1 20 60ºEH 0 35 80 S 10 bar 145 24 cc min 15 0 kW 10 bar 145 87 5 cc min 53 kW 43 8 kW OIL PRESSURE Bar psi OIL BURNING RATE cc m HEAT INPUT kW BOILER OUTPUT kW 150K COOKER BURNER ...

Страница 6: ...land Part L Heat producing appliances The Control of Pollution Oil Regulations Location and Siting of the Appliance To choose a location for the Stanley Alpha the following must be considered a Satisfactory provision for installation of the flue b A solid non combustible hearth c Sufficient space for installation d Adequate space for combustion air vents rear of cooker e Sufficient forward space m...

Страница 7: ...ody to be located externally at the point where the oil line enters the building 0 5 metres of capillary will be required to insert into the appliance at the phial end The 5 10 micron oil filter supplied with the appliance must be fitted to the oil pipe and stop valve must be fitted as close to the cooker as possible in an accessible position A flexible pipe connection approximately 1000mm long is...

Страница 8: ...quirements 8 FIG 4 MAXIMUM LENGTH METRES H METRES 10mm OD 12mm OD 0 35 30 25 20 15 8 6 100 100 100 90 70 30 20 0 5 1 0 1 5 2 0 2 5 3 0 Gravity Fed One Pipe System Two Pipe System DESN 514833 DESN 514834 FIG 3 ...

Страница 9: ...in Technical Booklet L to the Building Regulations Guidance is also given in BS5410 Part 1 Due to the range in flue gas temperatures a brick chimney should be fitted with a suitable mutli fuel stainless steel flexible liner Where it is necessary to avoid condensation such as an exposed end gable the lining may be wrapped with a proprietary insulating bracket NOTE TO ACHIEVE THE OPTIMUM OPERATIONAL...

Страница 10: ... be located where it can serve the fan without the air stream passing close to the oil fired appliance 7 Oil fired appliances must not draw the combustion air from a garage Flow and return pipework between cooker diverter valves must be 28mm diameter minimum Space and water heating systems should be in accordance with the relevant recommendations of BS 5410 Part 1 In a combined central heating and...

Страница 11: ...mid position or 2 port zone valves It is essential that the capacity of the individual valves are considered to enable the correct size to be chosen For this range of appliance where Honeywell valves are selected a guide to selection is as follows Model 8120K 28mm 1 2 port only 8150K 28mm 1 2 port Typical 3 channel programmer set up Channel 1 controls the cooking facility Channel 2 3 controls the ...

Страница 12: ...ating of 3 amps The method of connection to the mains supply should facilitate complete isolation of the appliance by the use of a fused double pole switch having a contact separation of at least 3mm serving only the appliance The point of connection to the mains should be readily accessible and adjacent to the appliance The installation should be protected by a 30mA Residual Current Circuit Break...

Страница 13: ...13 Site requirements FIG 6 External wiring with 2 zone valves ...

Страница 14: ...Site requirements 14 FIG 7 ...

Страница 15: ...sulating cover 60mm In addition adequate clearance must be available at the front of the appliance to enable it to be operated and serviced NOTE THE STANLEY ALPHA COOKER IS DELIVERED EX WORKS UNASSEMBLED ASSEMBLY IS UNDERTAKEN ON SITE BY AN APPROVED ENGINEER With the exception of the following 1 Flue connection 2 Oil connection Oil filter supplied with cooker 3 Water connection 4 Electrical connec...

Страница 16: ...ute second pipe as first SEE FIG 9 1 Route fire valve capillary through grommet on left hand side panel and clip into the 2 clips provided 2 Ensure that the fire valve is routed to allow free removal of the burner assembly SEE FIG 10 1 Route all electrical cables through top grommet in the left hand side panel 2 Make electrical connections to terminal strip as wiring diagram 3 Secure using cable c...

Страница 17: ...NNECTED DIRECTLY TO THIS SUPPLY EXTERNAL PROGRAMMER NEUTRAL PUMP SUPPLY LIVE THE CIRCULATING PUMP MUST BE CONNECTED DIRECTLY TO THIS SUPPLY PUMP SUPPLY NEUTRAL THE CIRCULATING PUMP MUST BE CONNECTED DIRECTLY TO THIS SUPPLY 3 AMP PERMANENT SUPPLY NOTE The 3 channel programmer LIVE must be connected directly to the programmer LIVE supply from the cooker TERMINAL STRIP CONNECTIONS BOILER SWITCHED LIV...

Страница 18: ...on of the signal light in the reset button of the control box In this event wait at least 30 seconds then press the re set button to restart SEE FIG 12 Whilst the burner is running vent air from the pump by slackening the pressure gauge connection sufficient to allow air to bleed out When bubble free oil seeps out re tighten SEE FIG 13 Whilst the burner is running check the oil pressure on the pre...

Страница 19: ...cator Check Smoke Remove the CO2 sampling tube using the same hole for flue sampling insert the sensing end of a Baccarach Smoke Pump and check that the smoke in the boiler flue ways does not exceed No 2 on the scale Replace the plugging screw re assemble control panel facia Switch off the boiler burner and repeat the procedure with the cooker burner Cooker Burner See Fig 15 Switch on cooker burne...

Страница 20: ... all air locks have been removed and the system is hot the by pass should be adjusted to ensure a quiet operation and the radiators balanced 4 Allow the pump adjuster to maintain a flow and return differential temperature of 10 C 14 C Checks must be made by the installer to see that the differential is obtained after the boiler Flow temperature is stabilised The system should be balanced by regula...

Страница 21: ...ains water supply or to the water storage cistern supplying domestic hot water even though a non return valve may be fitted without the approval of the local water authority h The Filling Point The system shall be fitted with a filling point at a low level and be used in accordance with the local water authority requirement and shall generally have a stop valve to BS 1010 i Commissioning General T...

Страница 22: ...22 FIG 16 ...

Страница 23: ...23 ...

Страница 24: ... With Waterford Stanley s policy of continuous product improvement the Company reserves the right to change specifications and make modifications to the appliance described at any time Supplied by Waterford Stanley Units 401 403 IDA Industrial Estate Cork Road Waterford Ireland ...

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