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15

7- DISASEMBLY AND REASSEMBLY

• Follow the safety precaution measures outlined in “safety instructions”.

7.1- Disassembly

• Close all valves in the suction and discharge lines, and drain the pump by opening the drain plug and the air 

plug.

• Disconnect the stuffing boxes flushing pipes.

• Remove coupling guard and other safety guards (see section safety guard).

• Remove all casing main joint nuts and dowel pins.

• Separate the casing halves, lifting off the upper half casing. This reveals the pump internals (impeller, wear 

rings) for inspection.

• Unscrew the bolts which are connecting the bearing housings to the bottom half casing.

• Remove bearing covers and bearing end covers.

• Pull the bearing housing off the bearings.

• Unscrew the shaft nuts and lock washers.

• Pull the bearing off the shaft and remove.

• Remove in sequence bearing covers, throwers, spacer sleeves, stuffing boxes, shaft protecting sleeves, wear 

rings, impeller and impeller key.

• Clean all the parts, replace damaged or worn-out ones.

7.2-  Reassembly

                                                                                                                                                                         

• Reassembly proceeds in reverse sequence to dismantling as described in (section 7.1). You may find the attached 

drawing useful. the following points should be noted more particularly.

• Never use old o-rings and make sure the new o-rings are the same size as the old ones.

• Before mountling the shaft protecting sleeves inspect the condition of their rubbing faces. Use new sleeves if 

the old ones are badly worn, scored or rough.

• the joint faces of the casing halves are sealed with liquid sealing compund. The joint faces should be thoroughly 

cleaned before reassembly and coated over again with sealing compund. NEVER USE A PAPER GASKET BETWEEN 

THE TWO FACES.

The following tightening torques must be taken into consideration when tightening

the bolts and nuts during installation.

7.3- Tightening Torques

ATTENTION

Table 5

Table 5 (continue)

Tightening

Torques (Nm)

Tightening

Torques (Nm)

Thread 

Diameter

7

20

40

65

100

M6
M8

M10

M12
M14

M16
M18

M20

M22
M24

Thread 

Diameter

130
140
140
140

200

Содержание SDS-FM

Страница 1: ...SDS UL FM Instruction for Operation and Maintenance Double Suction Split Case Centrifugal Fire Pumps...

Страница 2: ...ns for Installation Operation and Maintenance Standart Pompa ve Makina San Tic A All rights reserved Can not be copied or reproduced for any purpose without permission Subject in the manual can be cha...

Страница 3: ...2 1 General warnings 3 2 2 Lifting operation 3 3 Storage 4 INSTALLATION SITE 4 1 Bare Shaft Pump 4 2 Preparation for Installation 4 3 Installation Site 4 3 1 General characteristics of the pump found...

Страница 4: ...tion 5 2 Start Up The Pump 5 3 Checks to be Made While The Pump is Running 6 LUBRICATION 6 1 Application of Grease on the Bearing 7 DISASEMBLY AND REASSEMBLY 7 1 Disassembly 7 2 Reassembly 7 3 Tighten...

Страница 5: ...ave been taken into consideration in the selection of the pump material and trial of the pump If the pump is required to be operated apart from the conditions set forth in the purchase order please co...

Страница 6: ...ating to machinery and equipment and the satisfactory provision of technical documents and safety instructions Where applicable this document incorporates information relevant to these Directives and...

Страница 7: ...PSI CENTRIFUGAL FIRE PUMP SPLIT CASE TYPE SDS DRIVER MAN AND SERIAL NO CONTROLLER MAN AND SERIAL NO NO STAGES SERIAL NO D MM N RATED RPM H RATED PSI Q RATED GPM MAX NET PRESSURE DEVELOPED NET PRESSURE...

Страница 8: ...lower wooden crates packages pallets or boxes depending on volume weight and construction of them 3 2 2 Lifting operation Total weight and centre of gravity The largest outer dimensions and Location o...

Страница 9: ...lied without motor proper motor and coupling should be selected before the group is installed Following points should be taken into consideration when selecting motor Maximum power drawn by the pump a...

Страница 10: ...tments the bolts are inserted into the bushings The bushings should be place in such a way that they will not exceed top surface of the foundation concrete 4 3 2 Placement of the Pump Group Preparatio...

Страница 11: ...all The rated diameter of the pipes and accessories used should be equal to or larger than the inlet diameters of the pump at least Never use pipes and accessories having smaller diameter than the in...

Страница 12: ...80 2860 2860 F N 2730 3250 4030 5460 5460 Mx Nm 690 820 980 1280 1280 My Nm 500 590 690 900 900 Mz Nm 570 740 810 1040 1040 M Nm 1020 1200 1430 1820 1820 Suction Flange Dischage Flange Pump Type DN 65...

Страница 13: ...never be used as flow rate adjusting valve Caution Throttle of the valve may cause the pump to operate with cavitation ATTENTION Fig 4 Suction Head Isolation Valve Eccentric Reducer Non Return Valve F...

Страница 14: ...For this reason coupling adjustment should be performed very well and controlled frequently Elastic coupling should not be regarded as a component to correct an improper adjustment Elastic coupling d...

Страница 15: ...and motor manufacturer s instructions must be observed Take all safety precautions listed in Safety instructions Disconnect all power supplies prior to doing any work The supply cable must be laid in...

Страница 16: ...trols After all operations given above are completed the coupling adjustment should be controlled once more in accordance with the section 4 5 And if it is incorrect it should be corrected The pump ro...

Страница 17: ...ckwise when it is looked from coupling to the pump This direction is already indicated on the pump by an arrow Check this by switching the pump on then off again immediately Fit the coupling guard bac...

Страница 18: ...tion Check the integrity of auxiliary connections 6 LUBRICATION Bearing of SDS type pumps have grease lubricated ball bearings Life time grease lubricated bearings are maintenance free See the attache...

Страница 19: ...ar rings impeller and impeller key Clean all the parts replace damaged or worn out ones 7 2 Reassembly Reassembly proceeds in reverse sequence to dismantling as described in section 7 1 You may find t...

Страница 20: ...m min and more than 20 cm min Adjust dripping by uniformly tightening or untightening the gland nuts slighly Check the temperature of soft packing after two hours operation after gland adjustment to a...

Страница 21: ...head of the plant is less than the specified one Machine the impeller diameter in accordance with the manufacturer s recommendation Check whether the engine s direction of rotation complies with the d...

Страница 22: ...ce it if required Check amount of the lubricant Clean the bearings and bearing housings and lubricate again Check stability of the rotating parts Check the values of the area of operation Use engine o...

Страница 23: ...19 11 SECTIONAL DRAWING 042 044 400 070 020 210 050270 071 034 271 035 060 035A 500 003 300 421 030 200 430 420 350 390 211 391 392 014 088 212 220 360 320 034A 003A 013 411 231 501...

Страница 24: ...14 020 030 034 034A 035 035A 042 044 050 060 070 071 088 200 210 211 Stuffing Box right side Stuffing Box left side Volute Casing top Volute Casing bottom Wear Ring Bearing Housing Bearing Cover inboa...

Страница 25: ...VES Machinery Directive 2006 42 EC Low Voltage Directive 2014 35 EC Regulations Applied acc to HARMONIZE STANDARDS EN ISO 809 1998 A1 2009 EN ISO 12100 2010 EN 60204 1 2006 AC 2010 MANUFACTURER DECLAR...

Страница 26: ...mpany Service All rights reserved Can not be copied or reproduced for any purpose without permission Subject in the manual can be changed without any prior notice www standartpompa com info standartpo...

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