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14

5.3-  Checks to be Made While The Pump is Running

• The bearing temperature may exceed the ambient temperature by up to 50 ºC. But must never rise 

above 80 ºC.

• The valves in the auxiliary lines must remain open while the pump is runing.

• The pump has soft packing type stuffing boxes. These should drip during operation. The gland nuts 

should only be lightly tightened. In case of excessive leakage from the stuffing box tighten the gland 

nuts slowly and evenly until the leakage is reduced to the dripping state. Check the stuffing box for 

overheating by hand. If the gland nuts can not be tightened any further remove the old packing rings. 

Make sure that each packing ring is cut of correct size. The joint in successive ring should be offset 

to each other.

• The flexible coupling elements should be regularly checked and replaced as soon as they are shown 

signs of wear.

• Occasionally check the motor current. Stop motor if the amperage is higher than usual; there may 

be jamming or friction in the pump. Make the necessary mechanical and electrical checks.

• Stand-By pumps should be run for a short time at least once a week to ensure they are in constant 

readiness for operation. Check the integrity of auxiliary connections.

6- LUBRICATION

• Bearing of SDS type pumps have grease lubricated ball bearings.

• Life-time grease lubricated bearings are maintenance free.

• See the attached 

Table 4

 for bearings type and size.

6.1-  Application of Grease on the Bearing

High quality NLGI 2 or NLGI 3 grease must be used in bearings. 

The grease must be replaced in every 12-14 months or at the end of each 3000 working hours. 

More frequent grease replacement may cause overheating and shortening of the bearing life.

The bearings of the pumps demounted for repair must be inspected and replaced, if necessary. 

It must be ensured that the greasing equipment and the reservoir are clean before adding grease to 

the bearings. 

Grease in suitable amounts must be added to the bearings. 

The temperatures of the bearings may increase in the case of adding excessive amount of grease. 

The temperatures of the bearings will decrease to the normal operating temperature when excessive 

grease is removed. 

• The pump must never run dry.

• Never run the pump for along period against a closed discharge valve (at zero flow)

ATTENTION

Pump Dimension

Group

Shaft end                

Dimension   ø

A

B

C

35

42

55

Bearing Type

6308 C3

6310 C3

6312 C3

Table 4

The bearing temperature must never exceed the ambient temperature by maximum 50 °C.

 Also, it must not exceed 80 °C under no circumstances. 

ATTENTION

Содержание SDS-FM

Страница 1: ...SDS UL FM Instruction for Operation and Maintenance Double Suction Split Case Centrifugal Fire Pumps...

Страница 2: ...ns for Installation Operation and Maintenance Standart Pompa ve Makina San Tic A All rights reserved Can not be copied or reproduced for any purpose without permission Subject in the manual can be cha...

Страница 3: ...2 1 General warnings 3 2 2 Lifting operation 3 3 Storage 4 INSTALLATION SITE 4 1 Bare Shaft Pump 4 2 Preparation for Installation 4 3 Installation Site 4 3 1 General characteristics of the pump found...

Страница 4: ...tion 5 2 Start Up The Pump 5 3 Checks to be Made While The Pump is Running 6 LUBRICATION 6 1 Application of Grease on the Bearing 7 DISASEMBLY AND REASSEMBLY 7 1 Disassembly 7 2 Reassembly 7 3 Tighten...

Страница 5: ...ave been taken into consideration in the selection of the pump material and trial of the pump If the pump is required to be operated apart from the conditions set forth in the purchase order please co...

Страница 6: ...ating to machinery and equipment and the satisfactory provision of technical documents and safety instructions Where applicable this document incorporates information relevant to these Directives and...

Страница 7: ...PSI CENTRIFUGAL FIRE PUMP SPLIT CASE TYPE SDS DRIVER MAN AND SERIAL NO CONTROLLER MAN AND SERIAL NO NO STAGES SERIAL NO D MM N RATED RPM H RATED PSI Q RATED GPM MAX NET PRESSURE DEVELOPED NET PRESSURE...

Страница 8: ...lower wooden crates packages pallets or boxes depending on volume weight and construction of them 3 2 2 Lifting operation Total weight and centre of gravity The largest outer dimensions and Location o...

Страница 9: ...lied without motor proper motor and coupling should be selected before the group is installed Following points should be taken into consideration when selecting motor Maximum power drawn by the pump a...

Страница 10: ...tments the bolts are inserted into the bushings The bushings should be place in such a way that they will not exceed top surface of the foundation concrete 4 3 2 Placement of the Pump Group Preparatio...

Страница 11: ...all The rated diameter of the pipes and accessories used should be equal to or larger than the inlet diameters of the pump at least Never use pipes and accessories having smaller diameter than the in...

Страница 12: ...80 2860 2860 F N 2730 3250 4030 5460 5460 Mx Nm 690 820 980 1280 1280 My Nm 500 590 690 900 900 Mz Nm 570 740 810 1040 1040 M Nm 1020 1200 1430 1820 1820 Suction Flange Dischage Flange Pump Type DN 65...

Страница 13: ...never be used as flow rate adjusting valve Caution Throttle of the valve may cause the pump to operate with cavitation ATTENTION Fig 4 Suction Head Isolation Valve Eccentric Reducer Non Return Valve F...

Страница 14: ...For this reason coupling adjustment should be performed very well and controlled frequently Elastic coupling should not be regarded as a component to correct an improper adjustment Elastic coupling d...

Страница 15: ...and motor manufacturer s instructions must be observed Take all safety precautions listed in Safety instructions Disconnect all power supplies prior to doing any work The supply cable must be laid in...

Страница 16: ...trols After all operations given above are completed the coupling adjustment should be controlled once more in accordance with the section 4 5 And if it is incorrect it should be corrected The pump ro...

Страница 17: ...ckwise when it is looked from coupling to the pump This direction is already indicated on the pump by an arrow Check this by switching the pump on then off again immediately Fit the coupling guard bac...

Страница 18: ...tion Check the integrity of auxiliary connections 6 LUBRICATION Bearing of SDS type pumps have grease lubricated ball bearings Life time grease lubricated bearings are maintenance free See the attache...

Страница 19: ...ar rings impeller and impeller key Clean all the parts replace damaged or worn out ones 7 2 Reassembly Reassembly proceeds in reverse sequence to dismantling as described in section 7 1 You may find t...

Страница 20: ...m min and more than 20 cm min Adjust dripping by uniformly tightening or untightening the gland nuts slighly Check the temperature of soft packing after two hours operation after gland adjustment to a...

Страница 21: ...head of the plant is less than the specified one Machine the impeller diameter in accordance with the manufacturer s recommendation Check whether the engine s direction of rotation complies with the d...

Страница 22: ...ce it if required Check amount of the lubricant Clean the bearings and bearing housings and lubricate again Check stability of the rotating parts Check the values of the area of operation Use engine o...

Страница 23: ...19 11 SECTIONAL DRAWING 042 044 400 070 020 210 050270 071 034 271 035 060 035A 500 003 300 421 030 200 430 420 350 390 211 391 392 014 088 212 220 360 320 034A 003A 013 411 231 501...

Страница 24: ...14 020 030 034 034A 035 035A 042 044 050 060 070 071 088 200 210 211 Stuffing Box right side Stuffing Box left side Volute Casing top Volute Casing bottom Wear Ring Bearing Housing Bearing Cover inboa...

Страница 25: ...VES Machinery Directive 2006 42 EC Low Voltage Directive 2014 35 EC Regulations Applied acc to HARMONIZE STANDARDS EN ISO 809 1998 A1 2009 EN ISO 12100 2010 EN 60204 1 2006 AC 2010 MANUFACTURER DECLAR...

Страница 26: ...mpany Service All rights reserved Can not be copied or reproduced for any purpose without permission Subject in the manual can be changed without any prior notice www standartpompa com info standartpo...

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