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CROSSROBICS
®
TROUBLESHOOTING SYSTEMATIC ELECTRICAL
Please refer to your owner’s manual for detailed instructions. If you do not have an owner’s manual please call
our Customer Service phone number to order one.
1.
Verify AC voltage at wall outlet (110 - 120 VAC).
2.
Verify AC voltage at end of AC cord, if AC cable detaches from the power supply. (110 - 120 VAC)
3.
Verify DC voltage from the power supply. You should get 12-17 VDC if your DC cable detaches from the
power supply, and 10-12 VDC if your DC cable does not detach from the power supply and is prior to
10/27/97. If the power supply is a newer style and has part number 24379 (PS-5), or part number
24381(PS-7), you should get 12-19 VDC.
4.
Verify DC voltage at end of DC cable (shake cable during test).
5.
Verify DC voltage at power connector (are wires firmly attached to molex connector?)
6.
Check all wiring for good connections on the alternator.
7.
Verify DC voltage drop under load by measuring voltage at the white wires, using the alternator casing
as a ground. Use leads with alligator clips to eliminate the need for an assistant. Voltage under load
should be between 9-12 VDC on the older style, and no less than 12 VDC on the newer style power
supply.
8.
Verify DC voltage at pins 1 and 9 ( C1 consoles-pins 4 and 5) on the grey cable.
8.
Test diode – Remove the diode from the alternator. Place the leads from your voltmeter on either side
of the diode touching the wire. Select the diode check setting on your voltmeter and verify 0.5 Volts.
Next, reverse the leads. Your next reading should be overload (O.L.).
10.
Test continuity of the grey cable/cross check
11.
Test load resistor (0.7 Ohms-gold metal / 0.5 Ohms-ceramic).
12.
Perform the positive output to field test on the alternator:
Turn the power off.
Remove the black wire from the B+ terminal on the alternator.
Remove the brown wire from the field terminal on the alternator.
Place alligator clips on the B+ terminal and the field terminal of alternator.
Run on machine for 15-20 seconds.
If full resistance is achieved during this time, your alternator has correct current flow; it is
accepting current (field) and producing current (B+).
13.
Swap consoles, power supply and cables to verify problem stays with machine.
Содержание FreeClimber
Страница 12: ...Page 13 BISON TRANSMISSION DETAIL...
Страница 15: ...Page 16 Figure 1 Final Assembly Left 4600 PT...
Страница 16: ...Page 17 Figure 2 Final Assembly Right 4600 PT...
Страница 17: ...Page 18 Figure 3 Final Assembly Left 4600 CL...
Страница 18: ...Page 19 Figure 4 Final Assembly Right 4600 CL...
Страница 19: ...Page 20 Figure 5 Covers 4600 PT CL...
Страница 20: ...Page 21 Figure 6 Pedal Arm Assembly First Reduction Shaft Assembly 4600 4400 PT CL 4200 PT...
Страница 21: ...Page 22 Figure 7 Drive Shaft Assembly Eccentric Hub Assembly 4600 4400 PT CL 4200 PT...
Страница 22: ...Page 23 Figure 8 Final Assembly Left 4400 4200 PT...
Страница 23: ...Page 24 Figure 9 Final Assembly Right 4400 4200 PT...
Страница 24: ...Page 25 Figure10 Final Assembly Left 4400 CL...
Страница 25: ...Page 26 Figure 11 Final Assembly Right 4400 CL...
Страница 26: ...Page 27 Figure 12 Covers 4400 PT CL 4200 PT...
Страница 27: ...Page 28...
Страница 33: ...Page 34 4 AC Tap End of blue wire red to TP3 black DVM 1 ohm or less TP3 red to J1 3 black DVM 1 ohm or less...
Страница 35: ...Page 36...
Страница 38: ...Page 39...
Страница 40: ...Page 41 Figure 13 Parts Needing Periodic Lubrication...
Страница 41: ...Page 42 Figure 14 Side Cover and Handrail Assemblies...
Страница 42: ...Page 43 Figure 15 Poly V Belt Tension...
Страница 43: ...Page 44 Figure 16 Drive Chain Assembly...
Страница 44: ...Page 45 Figure 17 Step Assembly...
Страница 45: ...Page 46 Figure 18 Step Chain and Sprocket Assemblies...
Страница 46: ...Page 47 Figure 19 Transmission and Alternator Assemblies...
Страница 47: ...Page 48 Figure 20 Wiring Diagram 1...
Страница 48: ...Page 49 Figure 21 Wiring Diagram 2...
Страница 49: ...Page 50 Figure 22 Wiring Diagram 3...
Страница 56: ...Page 57 ELECTRICAL DETAIL...
Страница 57: ...Page 58 SAFETY VALVE...
Страница 62: ...Page 63 Figure 23 Right Side View 1650 LE...
Страница 63: ...Page 64 Figure 24 Left Side View 1650 LE...
Страница 64: ...Page 65 Figure 25 Pedal Arm Assembly...
Страница 65: ...Page 66 Figure 26 Right Side View 2650 UE...
Страница 66: ...Page 67 Figure 27 Top View 2650 UE...
Страница 67: ...Page 68 Figure 28 Weight Stack Assembly...
Страница 73: ...Page 74 Figure 29 3300 CE Right Side View...
Страница 74: ...Page 75 Figure 30 3300 CE Left Side View...
Страница 75: ...Page 76 Figure 31 3900 RC Right Side View...
Страница 76: ...Page 77 Figure 32 3900 RC Left Side View...
Страница 77: ...Page 78 Figure 33 3300 CE Seat Adjustment Pin...
Страница 78: ...Page 79 Figure 34 3900 RC Seat Assembly...
Страница 79: ...Page 80 Figure 35 Drive Chain Assembly...
Страница 80: ...Page 81 Figure 36 Intermediate Shaft Assembly...
Страница 81: ...Page 82 Figure 37 J Bolt Assembly...
Страница 82: ...Page 83 Figure 38 Crank Assembly...
Страница 83: ...Page 84 Figure 39 Alternator Assembly...
Страница 89: ...Page 90 Figure 40 Final Assembly Right Side View 3400 CE...
Страница 90: ...Page 91 Figure 41 Final Assembly Left Side View 3800 RC...
Страница 91: ...Page 92 Figure 42 Seat Post Assembly 3400 CE...
Страница 92: ...Page 93 Figure 43 Seat Assembly 3800 RC...
Страница 93: ...Page 94 Figure 44 Seat Track Assembly 3800 RC...
Страница 94: ...Page 95 Figure 45 Intermediate Poly V Assembly...
Страница 96: ...Page 97 Figure 47 Alternator Flywheel Assembly...
Страница 97: ...Page 98 Figure 48 Wire Connections...
Страница 98: ...Page 99 Figure 49 Power Control Board Plug Ins...
Страница 101: ...Page 102...
Страница 102: ...Page 103...
Страница 103: ...Page 104...
Страница 104: ...Page 105...
Страница 105: ...Page 106...