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SPX S2045, Инструкция по эксплуатации

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Waukesha Cherry-Burrell

Table of Contents

12/2010

95-03080

Page 5

Inspect Parts ....................................................................................32

Pump Assembly with Type 1 Seal  ..............................................................33

Backplate Assembly  ........................................................................33
Backplate/Impeller Assembly  ..........................................................33

Pump Disassembly with Type 4 Double Seal ..............................................35

Removal of the Water Cascade .......................................................36

Pump Assembly with Type 4 Double Seal ..................................................38
Disassembly of Modular Base Mounted Pumps ..........................................40

Disassembling The Outer Seal Assemblies  ....................................42
Assembling the Outer Seal Assemblies  ..........................................42

Pre-assembled (Cartridge) Seals .   .............................................................43

Disassembly of Pre-assembled (Cartridge) Seals ...........................43
Assembly of a Pump With Pre-assembled (Cartridge) Seals  ..........44

Pedestal Base Mounted Pump Housing Lubrication  ...................................46

Lubrication Schedule  .......................................................................46

Servicing the Electric Motor .........................................................................46

General Service Information ............................................................46
Motor Lubrication Instructions  .........................................................46

Standard Seal Dimensions ..........................................................................47
Cartridge Seal Dimensions ..........................................................................48

Parts Lists ...................................................................................................49

Seal Kits  ......................................................................................................49

Basic Seal Kit - Type 1 Seal - Sanitary Pump Model  ......................49
Complete Seal Kit - Type 1 Seal - Sanitary Pump Model ................49
Basic Seal Kit - Type 4 Seal - Sanitary Pump Model  ......................50
Complete Seal Kit - Type 4 Seal - Sanitary Pump Model ................50
Class VI Elastomer Kits  ...................................................................51

Motor Shaft Shims .......................................................................................51
Seal Components All Pumps .......................................................................52
S2045 Components (Close Coupled) ..........................................................54
S2065/S2065LV/S2065HV Components (Close Coupled) .........................56
S2075 Components (Close Coupled) ..........................................................58
S2085/2085LV Components (Close Coupled)  ............................................60
S2092 Components (Close Coupled) ..........................................................62
Pedestal Mounted Pumps - Small Bore  ......................................................64
Pedestal Mounted Pumps - Large Bore  ......................................................68
Motor Mounts   .............................................................................................72

Troubleshooting .........................................................................................73

Содержание S2045

Страница 1: ...S200 Series CE NTR I FUGAL PU M P FOR M NO 95 03080 R EVI S ION 12 2010 R EAD AN D U N D E R STAN D TH I S MAN UAL PR IOR TO OPE RATI NG OR S E RVICI NG TH I S PROD UCT I N STR UCTION MAN UAL...

Страница 2: ......

Страница 3: ...any means electronic or mechanical including photocopying and recording for any purpose without the express written per mission of SPX Corporation Copyright 2005 2010 SPX Corporation All Rights Reserv...

Страница 4: ...13 Operating Parameters 14 Installation 23 Pump Location 23 Pump Leveling 23 Supply and Discharge Piping Valves 23 Installations That May Cause Operation Problems 25 Electrical Connections 25 Flush Se...

Страница 5: ...on 46 Lubrication Schedule 46 Servicing the Electric Motor 46 General Service Information 46 Motor Lubrication Instructions 46 Standard Seal Dimensions 47 Cartridge Seal Dimensions 48 Parts Lists 49 S...

Страница 6: ...out limitation any warranty of merchantability of fitness for a particular purpose The foregoing sets forth Seller s entire and exclusive liability and Buyer s exclu sive and sole remedy for any claim...

Страница 7: ...ment before working on or near exposed circuit parts Locking and Interlocking Devices These devices should be checked for proper working condition and capa bility of performing their intended function...

Страница 8: ...ach do not exceed concentrations of 150 ppm available chlorine do not exceed contact time of 20 minutes and do not exceed temperatures of 104 F 40 C Corrosion discolor ation deposits or pitting may oc...

Страница 9: ...r normal transportation proce dures WCB cannot however guarantee safe arrival There fore upon receipt of this equipment check the received items against the packing list for damaged or missing parts C...

Страница 10: ...d range of sanitary and industrial applications Sanitary models are designed for clean in place and meet U S D A and 3A Standards S200 Series Base Mount Description The Waukesha S200 Series Modular Ba...

Страница 11: ...el base is used in style B C arrangements See Table of Base Size Used on Pedestal Mounted Centrifugal Pumps on page 19 Figure 3 Common Part Identification Figure 4 Common Part Identification Table 1 C...

Страница 12: ...010 Table 3 Callout Table for Figure 5 A Motor Shims L Tabbed Washer B Slinger M O ring C L gasket N Rotary Seal D Stationary Seal P Stationary Seal E Rotary Seal R L gasket F O ring S O ring G Tabbed...

Страница 13: ...Elastomers FDA approved FKM Finish All product contact surfaces provided with a sanitary polish 20Ra mechanical The motor adapter bracket is Nedox coated cast iron Mounting Close coupled for JM shaft...

Страница 14: ...uplings or coupling covers Pedestal Mounted Two types of stands see Base Mount Components on page 10 Motors NEMA JM standard totally enclosed fan cooled TEFC for close coupled pumps 1750 or 3500 RPM s...

Страница 15: ...1 5 40 1 5 40 190 GPM 43 2 0 50 1 5 40 190 GPM 43 S2065LV 1 5 40 1 5 40 195 GPM 44 2 0 50 1 5 40 195 GPM 44 2 5 65 1 5 40 194 GPM 44 S2065 2 5 65 2 0 50 400 GPM 91 S2065HV 3 0 75 2 0 50 500 GPM 114 S2...

Страница 16: ...12 2010 NOTE Figure 6 dimensions for the Inlet Outlet items X Y and Z are listed in Table 7 on page 17 Table 5 Table of Dimensions for Figure 6 page 15 FRAME PUMP SIZE S2045 S2065 S2065LV S2065HV LP C...

Страница 17: ...286JM 3 84 98 31 22 793 3 84 98 31 89 810 3 84 98 31 22 793 3 84 98 31 83 808 324JM 3 84 98 33 11 841 3 84 98 33 78 858 3 84 98 33 11 841 326JM 3 84 98 33 11 841 3 84 98 33 78 858 3 84 98 33 11 841 T...

Страница 18: ...3 4 9 124 2 5 65 1 5 40 14 9 378 18 6 472 1 7 43 4 9 124 PS2065 2 5 65 2 0 50 15 1 384 18 9 480 1 7 43 4 9 124 PS2065HV 3 0 75 2 0 50 15 2 386 18 9 480 1 7 43 4 9 124 PS2075 3 0 75 1 5 40 14 7 373 18...

Страница 19: ...M SM B SM B SM B SM B SM B SM B 10 HP 1750 RPM SM B SM B 10 HP 3500 RPM SM B SM B SM B SM B SM B SM B 15 HP 1750 RPM 15 HP 3500 RPM SM B SM B SM B SM B SM B 20 HP 1750 RPM 20 HP 3500 RPM SM B SM B SM...

Страница 20: ...plate with feet Table 10 Base Channel Dimensions for Figure 8 Carbon Steel Channel Base Carbon Steel Baseplate Stainless Steel Baseplate 10 x 26 12 x 32 15 x 32 15 x 40 16 x 41 18 x 40 18 x 50 12 x 26...

Страница 21: ...Motor Frame Pump Model S2045 lbs kg S2065LV lbs kg S2065 lbs kg S2065HV lbs kg S2075 lbs kg S2085LV lbs kg S2085 lbs kg S2092 lbs kg 143 184JM 21 9 5 31 14 33 14 9 39 17 7 57 25 8 57 25 8 51 23 1 51...

Страница 22: ...6 LARGE BORE 235 106 5 235 106 5 Table 14 Channel Base Weight Add to Pedestal Weight Motor Small Bore lbs kg Large Bore lbs kg 56 30 13 6 143 145T 31 14 6 182 184T 32 14 5 50 22 6 213 215T 33 14 9 50...

Страница 23: ...damaging cavitation The pump should be accessible for service and inspection during operation The motor must be protected from flooding Pump Leveling Level the pump by loosening the set screws Figure...

Страница 24: ...nd the pump 9 If a reducer is connected to the inlet use an eccentric type reducer to prevent problems due to trapped air See Figure 17 DANGER The pump and piping may contain sharp edges Wear gloves w...

Страница 25: ...the system are suddenly closed causing lines to move violently with a loud noise When this condition is pres ent find and eliminate the source of the water hammer One way to eliminate water hammer is...

Страница 26: ...ith the rotating shaft and seal parts during operation pull any excess hose to the outside of the seal guard Type 4 Seal Double mechanical with flush Attach the seal flush supply to the bottom 1 4 inc...

Страница 27: ...Preliminary Test Run Test the system using a preliminary run with the materials that will be pumped DO NOT run the pump at this time to produce final product See Starting the Pump on page 27 Check Fo...

Страница 28: ...on to make sure it is in the same direction as the arrow on the pump 4 Check the pump to see that liquid is flowing and that all piping connections and seals are leak free 5 Make sure that the pump is...

Страница 29: ...installed in the outside supply line item A until liquid flows from the vent valves 3 Close the vent valves 4 Close the outside supply line NOTE Use a check valve system item B to keep the supply line...

Страница 30: ...Check discharge pressure Temperature monitoring Pump Disassembly with Type 1 Seal 1 Shut off product flow to the pump and relieve any product pressure 2 Shut off and lock out power to the pump 3 Disco...

Страница 31: ...and slide the retainer and washer item F off the shaft Save 3 springs item E 6 Use the backplate to slide the rotary seal up the impeller shaft approximately 1 1 2 inches See Figure 26 7 With the bac...

Страница 32: ...ler side of the seal and apply even pressure to dis lodge the seal Inspect Parts Once disassembly is complete perform the following inspections 1 Examine all seal surfaces and replace seals that have...

Страница 33: ...st the stationary seal 3 Lubricate and slide the seal o ring onto the impeller shaft Use the spring retainer as a tool to push the o ring into the rotary seal See Figure 31 4 Slide the tabbed washer F...

Страница 34: ...ding or removing shims Shims Figure 35 item A are added on the drive shaft item C behind the impeller shaft item B 15 Confirm operating clearances by clamping the casing to the bearing housing flange...

Страница 35: ...ts Figure 37 Type 4 Seal Components Table 15 Callouts for Figure 37 A Impeller F O ring L Rotary Seal S Stationary Seal B Backplate G Washer M O ring T L gasket C L gasket H Spring Retainer N NPT Port...

Страница 36: ...shaft shims may fall off the motor shaft or hang up inside the deflector Be sure to place all shims back on the motor shaft CAUTION Handle the impeller backplate assembly with care to prevent damage...

Страница 37: ...move stationary seal and L gasket from backplate See Figure 37 items D and C NOTE The stationary seal is brittle Prying or hammering on the seal plate can shatter the seal If the stationary seal canno...

Страница 38: ...t Retainer D Stationary Seal J Spring P Flush Housing V Hex Head Screw 4 E Rotary Seal K Washer R O ring W Set Screw 1 Clean all parts and lubricate all elastomer Rubber like parts CAUTION Handle the...

Страница 39: ...and o ring See Figure 41 items K and F onto the shaft against the spring retainer 12 Use the spring retainer to press the o ring into the rotary seal 13 Remove the 1 4 NPT plug from the center port on...

Страница 40: ...behind the impeller shaft Figure 45 item B 24 Confirm operating clearances by clamping the casing to the bearing housing flange and rotating the shaft impeller manu ally to be sure the impeller does n...

Страница 41: ...nut and shaft o ring Figure 47 item B 6 Pull the impeller backplate assembly off the bearing housing shaft See Figure 47 items D and A 7 Remove the coupling cover cap screws Figure 48 item B 8 Loosen...

Страница 42: ...uter Seal Assemblies Reverse the above disassembly procedure with the added step of installing new o rings in the seal rings NOTE Figure 51 shows the seal position at the motor end Seals at the pump e...

Страница 43: ...pre assem bled cartridge seals 1 Remove all flush connections and fittings 2 Remove the casing clamp casing and o ring from the hous ing flange See Figure 53 3 Remove the impeller retainer nut and o...

Страница 44: ...k plate 4 When the proper shim pack is confirmed remove the casing impeller and backplate leaving the shim pack on the shaft 5 Insert the L gasket into the backplate See Figure 57 items B and C 6 Inse...

Страница 45: ...through the holes in the guard 15 Install the o ring and casing clamp in place See Figure 62 16 Tighten the two set screws to the shaft Figure 61 item B 17 Remove the lugs spacers Figure 61 item A NO...

Страница 46: ...ore 3500 RPM 1000 Servicing the Electric Motor See the motor manufacturer s instructions for specific service information General Service Information Inspect units at regular intervals CAUTION Do not...

Страница 47: ...Waukesha Cherry Burrell Maintenance 12 2010 95 03080 Page 47 Standard Seal Dimensions Figure 64 Installed Seal Length For Aid of Assembly...

Страница 48: ...ded to assist in identifying some of the seals provided with the Model S200 centrifugal pumps Use of these cartridges requires a cartridge seal adapter Figure 65 Installed Cartridge Seal Figure 66 Typ...

Страница 49: ...9 243 309 243 309 269 KIT ORDER EPDM 309 241E 309 242E 309 243E 309 243E POA Complete Seal Kit Type 1 Seal Sanitary Pump Model KIT CONTAINS QTY MODEL S2045 S2065 S2075 S2085 S2092 CARBON SEAL FKM EPDM...

Страница 50: ...1 309 269 KIT ORDER EPDM 309 249E 309 250E 309 251E 309 251E POA Complete Seal Kit Type 4 Seal Sanitary Pump Model KIT CONTAINS QTY MODEL S2045 S2065 S2075 S2085 S2092 CARBON SEAL FKM EPDM 2 9 225A 9...

Страница 51: ...6 S2085 118025 118071 118030 118076 S2092 118026 118072 118031 118077 Class VI Elastomers are only sold as kits Motor Shaft Shims 005 THICK 35 4 254JM 326JM AS REQUIRED 010 THICK 35 5 254JM 326JM AS R...

Страница 52: ...Parts Lists Waukesha Cherry Burrell Page 52 95 03080 12 2010 Seal Components All Pumps...

Страница 53: ...4 20 x 3 8 Set Screw 2 each 30 178 2 1 7 Spring Retainer 1 75 23 77 1 L gasket FKM 1 75 9 37 1 2 EPDM 1 75 9 37E 1 2 FFKM 1 75 9 37K 1 2 Silicone 9 37R 1 2 O ring FKM 1 75 V70224 1 2 EPDM 1 75 E70224...

Страница 54: ...NTPT00026 CENTPT00028 Buttweld CENTPT00502 CENTPT00030 CENTPT00029 CENTPT00031 150 Flange CENTPT00503 CENTPT00033 CENTPT00032 CENTPT00034 DIN CENTPT00504 CENTPT00036 CENTPT00035 CENTPT00037 2 S2045 Im...

Страница 55: ...M T80214 1 5 Adapter motor 2 235 1 6 Seal guard Type 1 Seal 70 27 1 7 3 8 16 x 3 4 Hex screw 30 30X 4 8 3 8 Lock washer 43 28 4 O ring FKM V70252 1 EPDM E70252 1 Silicone S75252 1 PTFE Encapsulated T8...

Страница 56: ...ENTPT00074 CENTPT00076 Buttweld CENTPT00520 CENTPT00078 CENTPT00077 CENTPT00079 150 Flange CENTPT00521 CENTPT00081 CENTPT00080 CENTPT00082 DIN CENTPT00522 CENTPT00084 CENTPT00083 CENTPT00085 S2065HV 3...

Страница 57: ...254 256 Motors 70 24 1 284 326 Motors 70 26 1 1 2 13 x 1 14 Bolt 213 256JM Motors 30 36X 4 3 8 16 x 1 Bolt 143 184JM Motors 30 30X 4 5 8 11 x 1 1 2 Bolt 284 286JM Motors 30 105 4 3 8 Lock washer 43 2...

Страница 58: ...5 Impellers Small Bore CENTPT00499 CENTPT00495 CENTPT00493 CENTPT00497 Large Bore CENTPT00500 CENTPT00496 CENTPT00494 CENTPT00498 S2075 129 771X Retainer Nut Small Bore CENTPT00538 CENTPT00539 CENTPT0...

Страница 59: ...8 16 x 1 Bolt 143 184JM Motors 30 30 4 1 2 13 x 1 1 4 Bolt 213 256JM Motors 30 36X 4 5 8 11 x 1 1 2 Bolt 284JM and Larger Motors 30 105 4 3 8 Lock washer 43 28 4 1 2 Lock washer 43 16 4 5 8 Lock washe...

Страница 60: ...2085 4025 Solid Bar Casing S Line CENTPT00530 CENTPT00111 CENTPT00110 CENTPT00112 Buttweld CENTPT00531 CENTPT00114 CENTPT00113 CENTPT00115 150 Flange CENTPT00532 CENTPT00117 CENTPT00116 CENTPT00118 DI...

Страница 61: ...s 70 23 1 254 256 JM Motors 70 24 1 284 324JM Motors 70 26 1 284JM and Larger Motors 114508 1 3 8 16 x 1 Bolt 143 184JM Motors 30 30 4 1 2 13 x 1 1 4 Bolt 213 256JM Motors 30 36X 4 5 8 11 x 1 1 2 Bolt...

Страница 62: ...CENTPT00130 DIN CENTPT00537 CENTPT00132 CENTPT00131 CENTPT00133 S2092 Impellers mall Bore CENTPT00734 CENTPT00735 CENTPT00736 CENTPT00737 Large Bore CENTPT00353 CENTPT00699 CENTPT00700 CENTPT00701 St...

Страница 63: ...23 1 254 256 JM Motors 70 24 1 284 324JM Motors 70 26 1 284JM and Larger Motors 114508 1 3 8 16 x 1 Bolt 143 184JM Motors 30 30 4 1 2 13 x 1 1 4 Bolt 213 256JM Motors 30 36X 4 5 8 11 x 1 1 2 Bolt 284...

Страница 64: ...Parts Lists Waukesha Cherry Burrell Page 64 95 03080 12 2010 Pedestal Mounted Pumps Small Bore...

Страница 65: ...ring outer B C ALL N70041 Cover seal S2065 S2092 B C ALL 70 33 S2045 B C ALL 70 32 19 Cover coupling B ALL 70 31 23 HHCS 1 4 20 x 1 2 LG B C ALL 30 62 Adapter 56C B 56C 2 247 56C B 143TC 2 247 56C B...

Страница 66: ...Parts Lists Waukesha Cherry Burrell Page 66 95 03080 12 2010 Pedestal Mounted Pumps Small Bore cont d...

Страница 67: ...103 33 Washer 1 2 B C ALL 43 233 34 Lock washer 1 2 B C ALL 43 16 35 SHCS 1 4 20 x 1 1 2 B C ALL 30 222X 36 Adapter cartridge seal B C ALL 23 91X 37 HHCS 1 2 13 x 1 3 4 B C ALL 30 127X 38 Flat washer...

Страница 68: ...Parts Lists Waukesha Cherry Burrell Page 68 95 03080 12 2010 Pedestal Mounted Pumps Large Bore...

Страница 69: ...B C ALL 30 178 14 Grease fitting B C ALL BD0092000 15 Stand B C ALL 4 35 16 HHCS 1 2 13 x 1 1 4 B C ALL 30 36X 17 045 O ring outer B C ALL N70045 18 Seal Guard S2065 S2085 B C ALL 70 33 19 Cover coupl...

Страница 70: ...Parts Lists Waukesha Cherry Burrell Page 70 95 03080 12 2010 Pedestal Mounted Pumps Large Bore cont d...

Страница 71: ...30 36X 1 2 13 x 1 1 4 B 324 365 30 21 32 HHCS 1 2 13 x 1 1 2 B C ALL 30 103X 33 Washer 1 2 B C ALL 43 31X 34 Lock washer 1 2 B C ALL 43 16 35 SHCS 1 4 20 x 1 1 2 B C ALL 30 222X 36 Adapter cartridge...

Страница 72: ...Leg Kits 143 145JM 110256 182 184JM 110255 213 215JM 110254 254 256JM 110253 284 286JM 110252 324 326JM 110251 Parts Lists Waukesha Cherry Burrell Page 72 95 03080 12 2010 Motor Mounts...

Страница 73: ...m to provide correct NPSH Impeller diameter too small for duty Contact your Waukesha Cherry Burrell customer service representative for sizing information WCB Customer Service 1 800 252 5200 or 262 72...

Страница 74: ...ssary Electrical supply voltage frequency incorrect Adjust voltage and frequency Change motor if necessary Impeller diameter too large for duty Contact your Waukesha Cherry Burrell customer service re...

Страница 75: ...n damaged parts Abrasive product Contact your Waukesha Cherry Burrell customer service representative for sizing information WCB Customer Service 1 800 252 5200 or 262 728 1900 Prolonged dry running A...

Страница 76: ...Troubleshooting Waukesha Cherry Burrell Page 76 95 03080 12 2010 Notes...

Страница 77: ......

Страница 78: ...esign features materials of construction and dimensional data as described in this bulletin are provided for your information only and should not be relied upon unless confirmed in writing Please cont...

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