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Replacing the Potentiometer

Electrostatic discharge (ESD) potential could cause
damage to electronic pressure control.  Use SprayTECH
ESD wrist strap P/N 0507958 or equivalent when working
on electronic pressure control.

1. Perform the Pressure Relief Procedure.
2. Pry off the pressure control knob cap to expose the knob

tension nut.

3. Turn the pressure control knob fully counterclockwise to

the minimum pressure setting.

4. Using a 5/16” socket, loosen the tension nut in the center

of the knob.  Remove the knob.

5. Using a Phillips screwdriver, remove the four screws that

secure the electronic pressure control (EPC) assembly to
the EPC housing.  Carefully remove the EPC assembly
from the housing.  Gently move the assembly away from
the sprayer and allow the assembly to hang from the
housing.

6. Hold the potentiometer inside the EPC housing while

using a 1/2” thin wall socket to remove the seal nut that
secures the potentiometer to the mounting plate.  Remove
the potentiometer from the EPC housing.

7. Carefully remove the potentiometer wires from their

connection point on the EPC board.

8. Insert the stem of the new potentiometer through the hole

in the mounting plate from inside the EPC housing.
Position the protruding tab on the potentiometer face into
the hole on the underside of the mounting plate (the wires
will face the open side of the EPC housing).

9. Thread the seal nut onto the threaded portion of the stem

and tighten using a 1/2” thin wall socket.

Do not over-tighten the seal nut.

10. Turn the potentiometer stem fully counterclockwise.

11. Place the pressure control knob on the potentiometer

stem with the indicator tab resting at the “minimum
pressure” tab on the mounting plate.

12. Tighten the knob tension nut using a 5/16” socket.  

Do not over-tighten the knob tension nut.  Over-tightening
will damage the potentiometer.

13. Connect the potentiometer wires to the EPC board.  The

protruding tab on the EPC board connector will mate with
the slot on the potentiometer wires connector.  The
connector on the end of the potentiometer wires and the
connector on the EPC board will mate only one way.  Do
not force the connectors together.

14. Carefully place the EPC assembly over the EPC housing

taking care not to pinch any wires.

15. Install the four screws that secure the EPC assembly to

the EPC housing.  Tighten securely.

CAUTION

CAUTION

EPC 

Housing

Pressure Control Knob
Seal Nut

Cap

EPC

Board

EPC

Assembly

EPC

Assembly 

Screw

Potentiometer

WARNING

Replacing the Sprayer ON/OFF Switch

Electrostatic discharge (ESD) potential could cause
damage to electronic pressure control.  Use SprayTECH
ESD wrist strap P/N 0507958 or equivalent when working
on electronic pressure control.

1. Perform the Pressure Relief Procedure.
2. Using a Phillips screwdriver, remove the four screws that

secure the electronic pressure control (EPC) assembly to
the EPC housing.  Carefully remove the EPC assembly
from the housing.  Gently move the assembly away from
the sprayer and allow the assembly to hang from the
housing.

3. Locate the bottom of the sprayer ON/OFF switch inside

the EPC housing.

4. Disconnect the switch wires from the sprayer ON/OFF

switch.  Remember the locations of each of the two wires
(label the wires, if necessary).

5. Depress the mounting tabs on each corner of the sprayer

ON/OFF switch inside the EPC housing and remove the
switch through the top of the housing.

6. Snap the new sprayer ON/OFF switch into the switch hole

in the EPC housing.

7. Connect the two switch wires to the new sprayer ON/OFF

switch.  Make sure the wires are connected to the
corresponding terminals from which they were removed
(refer to the labels created earlier in this procedure or the
electrical schematic in the Parts List section of this
manual).

8. Carefully place the EPC assembly over the EPC housing

taking care not to pinch any wires.

9. Install the four screws that secure the EPC assembly to

the EPC housing.  Tighten securely.

Содержание 509009

Страница 1: ...H 1770 Fernbrook Lane Minneapolis MN 55447 Technical Assistance 1 800 292 4637 Order Entry 1 800 443 4500 Fax 1 800 525 9501 www spraytechinc com Owner s Manual Model Numbers Bare 0509009 Complete 050...

Страница 2: ...uctions included in this manual Be familiar with the controls and the proper usage of the equipment WARNING NOTE Notes give important information that should be given special attention CAUTION WARNING...

Страница 3: ...e to flush equipment 10 Follow all appropriate local state and national codes governing ventilation fire prevention and operation 11 The United States Government Safety Standards have been adopted und...

Страница 4: ...he 3 8 outlet fitting on the filter assembly Tighten securely 4 Attach an airless spray gun to the spray hose Using two wrenches one on the gun and one on the hose tighten securely Make sure all airle...

Страница 5: ...engine a Open the fuel valve lever b Move the throttle lever away from the gas tank WARNING WARNING NOTE Make sure that the spray gun does not have a tip or tip guard installed NOTE Hold the return ho...

Страница 6: ...t of the gun firmly to the side of a metal container to ground the gun and avoid a build up of static electricity 5 Trigger the gun to remove any pressure that may still be in the hose 6 Lock the gun...

Страница 7: ...yer ON OFF Switch Switch Sprayer ON OFF Switch NOTE Hold the return hose in the waste container when moving the PRIME SPRAY valve to PRIME in case the sprayer is pressurized WARNING CAUTION WARNING Sp...

Страница 8: ...ily and replace if necessary Replacement elements can be purchased from your local SprayTECH dealer After each 50 hours of operation Change the engine oil Spark Plug Use only a NKG BP6ES plug Gap the...

Страница 9: ...ometer wires to the EPC board The protruding tab on the EPC board connector will mate with the slot on the potentiometer wires connector The connector on the end of the potentiometer wires and the con...

Страница 10: ...ench loosen and remove the fluid hose from the fitting on the bottom of the filter assembly 6 Using a 9 16 open end wrench loosen and remove the return hose from the bottom of the filter assembly 7 Us...

Страница 11: ...ages from the slider housing 9 Using a 5 16 hex wrench remove the four socket screws and lock washers that secure the slider housing to the pump housing 10 Remove the slider housing and slider assembl...

Страница 12: ...ng Gasket Gear Housing Thrust Ball Thin Thrust Washer Thrust Ball Front Cover Pump Housing Gear Assembly Thick Thrust Washer Pump Housing Socket Screw Front Cover Screw 12 SprayTECH All rights reserve...

Страница 13: ...an 1 8 hex wrench alternately tighten the set screws into the taper lock bushing Torque to 65 75 in lbs 16 Make sure the friction surface of the clutch armature is clean and free from oil or grease Re...

Страница 14: ...r housing 3 Using a 1 2 wrench snug and tighten the hex screws in a crossing pattern Torque to 140 155 in lbs 4 Using a 9 16 socket thread the two hex screws that secure the gear housing to the cart t...

Страница 15: ...the top of the cylinder 19 Remove the seal washer lower support ring and lower packing assembly from the bottom of the cylinder 20 Remove the cylinder from the vise 21 Insert the connection pin throug...

Страница 16: ...e the inlet valve assembly and thread it into the cylinder Use the new parts supplied with the packing kit during reassembly Tighten the inlet valve housing until the o ring engages then continue to t...

Страница 17: ...3 Remove the pump filter element and clean Remove the inlet screen and clean 4 Remove the siphon tube siphon set and clean 1 Replace the spray tip following the instructions that came with the spray...

Страница 18: ...solvant contenant du halon par exemple le chlore les agents antimoisissure l eau de Javel le chlorure de m thyl ne et le trichloro thane Ils ne sont pas compatibles avec l aluminium Contactez le fourn...

Страница 19: ......

Страница 20: ...ENCIA 8 Mantenga la zona de pulverizaci n bien ventilada Aseg rese de que circula aire fresco por la zona para evitar que se acumulen vapores inflamables en el aire de la zona de pulverizaci n Ponga e...

Страница 21: ...es todas las mangueras en busca de cortes fugas abrasi n o bultos en la cubierta Compruebe el movimiento de los acoplamientos y si est n da ados Sustituya inmediatamente una manguera si descubre algun...

Страница 22: ...22 SprayTECH All rights reserved Parts List Main Assembly...

Страница 23: ...bly 1 20 0555902 Clutch field assembly 1 21 0507748 Cap 1 Item Part Description Quantity 22 0507740 Pressure control knob 1 23 0507749 Seal nut 1 24 0509557 Mounting plate 1 25 0507784 Grommet 7 16 1...

Страница 24: ...24 SprayTECH All rights reserved Fluid Section Assembly P N 0509144...

Страница 25: ...1 and 12 1 2 9841504 Snap button 2 3 0295609 Handle washer 2 4 0295610 Roll pin 2 5 0295607 Handle sleeve 2 6 0555603 Strain relief 2 7 0507784 Grommet 3 8 0509625 Axle cap 2 9 0509626 Wheel spacer 2...

Страница 26: ...0507747 Spring 1 10 0507742 Valve retainer 1 11 0507735 Cam base 1 12 5006543 Groove pin 1 13 0508330 Label SprayTECH 1 14 0507662 Valve handle 1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 5 Gallon Siphon Set o...

Страница 27: ...329 G 10 XL Four Finger Airless Spray Gun no tip 0296235 G 10 XL Four Finger Airless Spray Gun with 517 reversible tip 0296260 G 10 XL Two Finger Airless Spray Gun no tip 0296236 G 10 XL Two Finger Ai...

Страница 28: ...TECH HEREBY DISCLAIMS ANY AND ALL IMPLIED WARRANTIES INCLUDING BUT NOT LIMITED TO THOSE OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE TO THE EXTENT PERMITTED BY LAW THE DURATION OF ANY IMPLI...

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