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Replacing the Transducer

1. Perform the Pressure Relief Procedure and unplug the

unit.

2. Turn the pressure control knob to the “1” or “2” position to

make sure the power supply has discharged.

3. Loosen and remove the four motor shroud screws.

Remove the motor shroud.

4. At the electronic control assembly, disconnect the black

wire coming from the transducer.

5. Pull the grommet out of the mounting plate and slide it up

the shaft of the transducer until it is clear of the mounting
plate.

6. Using a wrench, loosen and remove

the transducer from the filter housing.
Carefully thread the transducer wire
out through the mounting plate.
Replace the transducer cap and inner
seal, if damaged.

7. Slide the grommet off of the old

transducer and onto the new
transducer.

8. Thread the new transducer wire through the mounting

plate and up to the electronic control assembly.

9. Thread the new transducer into the filter housing and

tighten securely with a wrench.

10. Push the grommet into the mounting plate.

11. Connect the transducer wire to the electronic control

assembly (refer to the electrical schematic in the Parts List
section of this manual).

12. Slide the motor shroud over the motor.
13. Secure the motor shroud with the four motor shroud

screws.

Motor Shroud

Transducer

Grommet

Motor Shroud Screws

Electronic

Control 

Assembly

Mounting Plate

To

Filter

NOTE: Make sure the transducer cap and inner seal on

the transducer are in place before threading the

transducer into the filter housing.

Transducer

Transducer 

Cap

Inner Seal

10

© SprayTECH.  All rights reserved.

Servicing the Fluid Section

Use the following procedures to service the valves and repack
the fluid section.

1. Loosen and remove the four front cover screws.  Remove

the front cover.

2. Position the crankshaft/slider assembly at the bottom,

dead-center of its stroke so that the connecting pin and
retaining ring are visible below the slider assembly.  This
is done by turning the sprayer on and off in short bursts
until the connecting pin is visible below the slider housing.

3. Turn off and unplug the unit.

Before proceeding, follow the Pressure Relief Procedure

outlined previously in this manual.  Additionally, follow all

other warnings to reduce the risk of an injection injury,

injury from moving parts or electric shock.  Always unplug

the sprayer before servicing!

4. Remove the return hose from the clamp on the siphon tube.
5. Unscrew the siphon tube/suction set from the inlet valve.
6. Loosen and remove the high-pressure hose from the

nipple on the back of the cylinder of the fluid section.

7. Slide the retaining ring up on

the slider assembly to expose
the connecting pin.

8. Push the connecting pin

forward through the slider
assembly and piston.  The
connecting pin will fall into a
recessed area of the gear box
housing where it can be
retrieved.

9. Using a wrench, turn the jam

nut counterclockwise to loosen
it from the gear box housing.

10. Turn the fluid section

counterclockwise to remove it
from the gear box housing.

11. Place the fluid section cylinder

upright in a vise by clamping on
the wrench flats.

12. Loosen and remove the inlet

valve housing from the
cylinder.

13. Remove the inlet valve cage,

inlet valve ball, inlet valve seat,
and o-ring from the inlet valve.

14. Clean out any debris in the

inlet valve housing and
examine the housing and the
inlet valve seat.  If the seat is
damaged, reverse or replace
the seat.

15. Using a wrench, remove the

upper seal retainer.

16. Slide the piston rod out through

the bottom of the cylinder.

17. Inspect the piston rod for wear

and replace if necessary.

18. Remove the upper packing assembly from the top of the

cylinder.

19. Remove the adapter and lower packing assembly from the

bottom of the cylinder.

NOTE: Be careful not to scratch, score, or otherwise

damage the cylinder during removal of the

packings.

Inlet Valve 

Housing

Viton 
O-Ring

O-ring

PTFE

 

Back-Up 

Ring

Inlet Valve 

Seat

Inlet Valve

Ball

Inlet Valve

Cage

Cylinder

NOTE: Do not over-tighten the vise.  Damage to the

cylinder may occur.

Retaining 

Ring

Connecting 

Pin

Slider

Assembly

Crankshaft

Jam Nut

Cylinder

WARNING

All manuals and user guides at all-guides.com

Содержание 0552060

Страница 1: ...637 Order Entry 1 800 443 4500 Fax 1 800 525 9501 www spraytechinc com Owner s Manual NOTE This manual contains important warnings and instructions Please read and retain for reference Model Numbers 0...

Страница 2: ...ment is able to result in static electricity Static electricity creates a risk of fire or explosion in the presence of paint or solvent fumes All parts of the spray system including the pump hose asse...

Страница 3: ...se lowest possible pressure to flush equipment 10 Follow all appropriate local state and national codes governing ventilation fire prevention and operation 11 The United States Government Safety Stand...

Страница 4: ...minimum 12 gauge three wire extension cord with a grounded plug Never remove the third prong or use an adapter Preparing a New Sprayer If this sprayer is new it is shipped with test fluid in the flui...

Страница 5: ...tal waste container 6 Turn off the sprayer by moving the pressure control knob to the 0 position 7 Remove the return hose from the waste container and place it in its operating position above the cont...

Страница 6: ...peed Even coat throughout Approximately 10 to 12 inches WARNING NOTE When spraying block filler mastics or high solid coating remove the gun filter and high pressure filter screens WARNING 6 SprayTECH...

Страница 7: ...NG CAUTION WARNING Good spray pattern Paint tailing pattern SprayTECH All rights reserved 7 9 Move the PRIME SPRAY valve up to its SPRAY position 10 Turn on the sprayer and set the pressure to minimum...

Страница 8: ...3 Inspect the filter Based on inspection clean or replace the filter 4 Inspect the o ring Based on inspection clean or replace the o ring 5 Slide the new or cleaned filter over the core spring Push th...

Страница 9: ...ssembly Housing Gasket Electronic Control Assembly Motor Mounting Screw Electronic Cover Screw Gearbox Housing CAUTION WARNING Replacing the Gears 1 Perform the Pressure Relief Procedure and unplug th...

Страница 10: ...rsts until the connecting pin is visible below the slider housing 3 Turn off and unplug the unit Before proceeding follow the Pressure Relief Procedure outlined previously in this manual Additionally...

Страница 11: ...n tool over the top of the piston rod 39 Insert the piston rod into the bottom of the cylinder through the lower packing assembly through the upper packing assembly and out through the upper seal reta...

Страница 12: ...ervicing the Fluid Section procedure in the Maintenance section of this manual 2 Replace the piston rod following the Servicing the Fluid Section procedure in the Maintenance section of this manual 1...

Страница 13: ...cording to the manufacturer s recommendations 1 Rotate the pressure control knob clockwise to increase the pressure setting 2 Reconnect the input voltage for 120V AC Cause 1 The spray tip is too large...

Страница 14: ...TION AVERTISSEMENT Fran ais DANGER RISQUES D EXPLOSION OU D INCENDIE Les vapeurs d gag es par le solvant ou la peinture sont explosives et inflammables et peuvent causer des corporels s rieux ou domma...

Страница 15: ...ues et responsabilit s lorsqu il utilise des pi ces qui ne sont pas conformes aux caract ristiques techniques minimales ainsi qu aux dispositifs de s curit du fabricant de la pompe V rifier avant tout...

Страница 16: ...scape y aire fresco para hacer que el aire que est dentro del rea de atomizaci n se mantenga libre de acumulaciones de vapores inflamables Evite todas las fuentes de ignici n como son las chispas elec...

Страница 17: ...a conectada a tierra Todas las mangueras soportes giratorios pistolas y accesorios que se usen con esta unidad deben tener una capacidad de presi n de 3100 lb pulg2 21 4 MPa o mayor No atomice en d as...

Страница 18: ...0507773 Jam nut 1 6 0552155 Fluid section assembly 1 7 0507798 Siphon tube 1 8 0507783 Hose clamp 1 9 5006536 Inlet screen 1 Item Part Description Quantity 10 0507786 Lock washer 5 11 0507787 Screw 5...

Страница 19: ...art Description Quantity 21 0551628 Fuse holder 1 22 0551627 Fuse 1 23 0507756 Screw 1 24 0507752 Potentiometer mounting plate 1 25 0507749 Nut 1 26 0507748 Cap 1 27 0507740 Pressure control knob 1 28...

Страница 20: ...52178 Lower packing assembly 2 6 0552157 Adapter 1 7 0507732 Piston rod 1 8 0507734 Outlet valve seal 1 9 0507452 Outlet valve cage 1 10 0507454 Washer nylon 1 11 9841502 Outlet valve ball 1 12 029451...

Страница 21: ...0507774 Screw 4 14 0507655 Cord wrap 2 15 0507379 Wheel 2 16 9890104 Cap 2 1 3 4 2 5 6 9 10 8 7 13 11 12 14 16 15 Filter Assembly 0507203 Item Part Description Quantity 1 0294194 Filter body 1 2 14069...

Страница 22: ...ldment includes items 6 and 8 1 Suction Set low boy 1 2 3 4 5 6 Item Part Description Quantity 1 0507964 Return hose 1 2 0507965 Siphon hose 1 3 0507966 Swivel 1 4 5006536 Inlet screen 1 5 0507783 Cla...

Страница 23: ...Roller Cover 1 1 4 Nap 0152235 12 Roller Cover 1 2 Nap 0152236 12 Roller Cover 3 8 Nap 0152237 12 Roller Cover 3 4 Nap 0152238 12 Roller Cover 1 1 4 Nap 0093930 Anti Seize Compound 0152909 R 10 Teles...

Страница 24: ...NY AND ALL IMPLIED WARRANTIES INCLUDING BUT NOT LIMITED TO THOSE OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE TO THE EXTENT PERMITTED BY LAW THE DURATION OF ANY IMPLIED WARRANTIES WHICH CAN...

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