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Handle Assembly Replacement XX-HDLB
Handle assembly replacement
Handle assembly replacement
XX0812
how to use
pages 12-13
installation
pages 16-17
spares
pages 32-33
1.
Remove the rope from the clutch.
2.
For Lock Open Versions, ensure the lock open latch is in the
down position.
3.
Lift handle 50mm to gain access to the M5 Allen screw on the top
surface that retains the rear moulding. Remove this screw.
4.
Hold rear cover at top and rotate and pull out from the top.
5.
Open handle fully to remove the two M6 CSK screws on top of the
product.
6.
Pull the complete rear moulding and jaw assembly free from the body
7.
Slide out the handle assembly through the rear of the body.
8.
Thoroughly clean with fresh water and inspect the following
critical items:
Roller Cages (both are identical) -
unclip from jaw and look for
signs of wear or flats on the roller surfaces. If flats are found replace
& consider upgrade to
XX-Roll+
. Ensure rollers cages are re-attached
in correct orientation.
Jaw Bearing Surfaces -
ensure that both are clean and smooth.
Jaw Grip Surfaces -
clean off any rope debris. Check for excessive
wear on the grip surface. If the black anodised surface has
aluminium showing through, replace with a new XX-Jaw Assembly.
Jaw Linkplates -
check these are attached to both sides of both jaws
with pins and secured by both pins. Ensure free movement of link
plates/pins in jaws.
Release Pin -
located centrally in top jaw. Check for any signs of
surface wear.
Clutch Body -
flush clean inside, paying particular attention to the
upper and lower roller surfaces, the two drainage runs in the base and
their exits at the end mouldings.
Re-assembly
1.
For Lock Open Versions ensure the lock open latch is in the
down position.
2.
Fully close the handle and then lift handle 50mm.
3.
Insert jaw assembly in body of XX.
4.
Angle rear moulding backward, to locate lower fixing hooks in body.
5.
Rotate top of cover into place flush with XX body.
6.
Insert M5 Allen screw on the top surface that retains the rear
moulding. Hand tighten only.
7.
If Lock Open version, ensure latch is fully operational in both up
and down positions as well as opening and closing the handle fully.
8.
For standard versions, open and close the handle fully to ensure fully
operational.
9.
Open handle fully and Insert rope through XX body.