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© Titan Tool Inc.  All rights reserved. 

3

Important Safety Information

 · 

Read all safety information before 

operating the equipment.  SavE ThESE INSTRucTIONS.

WaRNING – To reduce the risk of injury:

  1.  Always wear appropriate gloves, eye protection, clothing 

and a respirator or mask when painting.  Hazardous 

vapors – Paints, solvents, insecticides, and other materials 

can be harmful if inhaled or come in contact with body.  

Vapors can cause severe nausea, fainting or poisoning.

  2.  Do not operate or spray near children.  Keep children 

away from equipment at all times.

  3.  Do not overreach or stand on an unstable support.  Keep 

effective footing and balance at all times.

  4.  Stay alert and watch what you are doing.

  5.  Do not operate the unit when fatigued or under the 

influence of drugs or alcohol.

  6.  Do not kink or over-bend the hose. Airless hose can 

develop leaks from wear, kinking and abuse.  A leak can 

inject material into the skin.  

  7.  Do not expose the hose to temperatures or pressures in 

excess of those specified by manufacturer.

  8.  Do not use the hose as a strength member to pull or lift the 

equipment.

  9.  Use lowest possible pressure to flush equipment.

  10.  Follow all appropriate local, state and national codes 

governing ventilation, fire prevention and operation.

  11.  The United States Government Safety Standards have 

been adopted under the Occupational Safety and Health 

Act (OSHA).  These standards, particularly part 1910 of 

the General Standards and part 1926 of the Construction 

Standards should be consulted.

  12.  Before each use, check all hoses for cuts, leaks, abrasion 

or bulging of cover.  Check for damage or movement 

of couplings.  Immediately replace hose if any of those 

conditions exist. Never repair a paint hose.  Replace with 

a conductive high-pressure hose.

  13.  Do not spray outdoors on windy days.

  14.  Always unplug cord from outlet before working on 

equipment (electric models only).

Grounding Instructions

Electric models must be grounded. In the event of an electrical 

short circuit, grounding reduces the risk of electric shock by 

providing an escape wire for the electric current. This product is 

equipped with a cord having a grounding wire with an appropriate 

grounding plug. The plug must be plugged into an outlet that 

is properly installed and grounded in accordance with all local 

codes and ordinances.

WaRNING

 — Improper installation of the grounding plug can 

result in a risk of electric shock.  If repair or replacement of the 

cord or plug is necessary, do not connect the green grounding 

wire to either flat blade terminal. The wire with insulation having a 

green outer surface with or without yellow stripes is the grounding 

wire and must be connected to the grounding pin.

Check with a qualified electrician or serviceman if the grounding 

instructions are not completely understood, or if you are in doubt 

as to whether the product is properly grounded.  Do not modify 

the plug provided.  If the plug will not fit the outlet, have the 

proper outlet installed by a qualified electrician.

Grounded Outlet

Grounding Pin 

Cover for grounded outlet box 

IMPORTaNT:  use only a 3-wire extension cord that has 

a 3-blade grounding plug and a 3-slot receptacle that will 

accept the plug on the product.  Make sure your extension 

cord is in good condition.  When using an extension cord, 

be sure to use one heavy enough to carry the current your 

product will draw.  an undersized cord will cause a drop in 

line voltage resulting in loss of power and overheating.  a 12 

gauge cord is recommended.  If an extension cord is to be 

used outdoors, it must be marked with the suffix W-a after 

the cord type designation.  For example, a designation of 

SJTW-a would indicate that the cord would be appropriate 

for outdoor use.

Gasoline Engine Safety

The engine exhaust from this unit contains 

chemicals known to the State of california to cause 

cancer, birth defects, or other reproductive harm.

  1.  Gas engines are designed to give safe and dependable 

service if operated according to instructions.  Read and 

understand the engine Owner’s Manual before operating 

the engine.  Failure to do so could result in personal injury 

or equipment damage.

  2.  To prevent fire hazards and to provide adequate 

ventilation, keep the engine at least 1 meter (3 feet) away 

from buildings and other equipment during operation.  Do 

not place flammable objects close to the engine.

  3.  Children and pets must be kept away from the area of 

operation due to a possibility of burns from hot engine 

components or injury from any equipment the engine may 

be used to operate. 

  4.  Know how to stop the engine quickly, and understand the 

operation of all controls.  Never permit anyone to operate 

the engine without proper instructions. 

  5.  Gasoline is extremely flammable and is explosive under 

certain conditions. 

  6.  Refuel in a well-ventilated area with the engine stopped.  

Do not smoke or allow flames or sparks in the refueling 

area or where gasoline is stored. 

  7.  Do not overfill the fuel tank.  After refueling, make sure the 

tank cap is closed properly and securely. 

  8.  Be careful not to spill fuel when refueling.  Fuel vapor or 

spilled fuel may ignite.  If any fuel is spilled, make sure the 

area is dry before starting the engine. 

  9.  Never run the engine in an enclosed or confined area.  

Exhaust contains poisonous carbon monoxide gas; 

exposure may cause loss of consciousness and may lead 

to death. 

  10.  The muffler becomes very hot during operation and 

remains hot for a while after stopping the engine.  Be 

careful not to touch the muffler while it is hot.  To avoid 

severe burns or fire hazards, let the engine cool before 

transporting it or storing it indoors. 

  11.  Never ship/transport unit with gasoline in the tank.

DO NOT use this equipment to spray water or acid.

IMPORTaNT:  Do not lift by cart handle when loading or 

unloading.

Содержание PowrTwin 6900 Plus

Страница 1: ...LO PowrTwin 6900 Plus NOTE This manual contains important warnings and instructions Please read and retain for reference Register your product online at www titantool com Proper registration will serve as proof of purchase in the event your original receipt becomes misplaced or lost Serial Number _ _ _ _ _ _ _ _ _ _ Model Numbers Gas Complete 0290013 Electric Complete 0290028 ...

Страница 2: ...h the paints and solvents Follow the paint and solvent manufacture s safety instructions 13 Place pump at least 25 feet 7 62 meters from the spray object in a well ventilated area add more hose if necessary Flammable vapors are often heavier than air Floor area must be extremely well ventilated The pump contains arcing parts that emit sparks and can ignite vapors 14 Plastic can cause static sparks...

Страница 3: ...ely understood or if you are in doubt as to whether the product is properly grounded Do not modify the plug provided If the plug will not fit the outlet have the proper outlet installed by a qualified electrician Grounded Outlet Grounding Pin Cover for grounded outlet box important Use only a 3 wire extension cord that has a 3 blade grounding plug and a 3 slot receptacle that will accept the plug ...

Страница 4: ...MPa Power Honda 163cc 4 8 HP 4 stroke single cylinder overhead valve engine w oil alert Fuel capacity 0 83 US gallons approx 3 5 hours run time Halogenated solvent compatible Yes Weight 139 lbs 63 kg Inlet paint filter 10 mesh rock catcher Outlet paint filter 50 mesh 18 in 2 Pump inlet 1 NPT F Pump outlet 1 2 NPT F to paint filter Paint filter hose connections 1 4 NPS M 3 8 NPT F plugged 3 8 NPS M...

Страница 5: ...ane gasoline can cause persistent pinging or heavy spark knock a metallic rapping noise which if severe can lead to engine damage NOTE If spark knock or pinging occurs at a steady engine speed under normal load change brands of gasoline If spark knock or pinging persists consult an authorized dealer of the engine manufacturer Failure to do so is considered misuse and damage caused by misuse is not...

Страница 6: ...e engine oil level is determined by the engine manufacturer Refer to the engine manufacturer s service manual supplied with this unit 7 For electric models use a 20 amp service outlet Always locate the electric model within 10 to 15 feet of the service outlet Use a short electric cable and a long paint hose Any extension cord will create some voltage drop If an extension cord is necessary use only...

Страница 7: ...h the paint that is going to be used NOTE Incompatible fluids and paint may cause the valves to become stuck closed which would require disassembly and cleaning of the sprayer s fluid section important Always keep the trigger lock on the spray gun in the locked position while preparing the system 1 Place the siphon hose into a container of the appropriate solvent NOTE If you are spraying a water b...

Страница 8: ... ON OFF switch to the ON position 7 Turn the pressure control knob clockwise approximately 1 3 of the way down to increase pressure until the sprayer cycles evenly and paint flows freely from the bleed hose 8 Turn off the sprayer a To turn off the gas engine set the pressure to minimum by turning the pressure control knob fully counterclockwise move the throttle lever to the slow position and turn...

Страница 9: ...t Always spray at minimum pressure with the gun nozzle tip removed when using mineral spirits or any other solvent to clean the sprayer hose or gun Static electricity buildup may result in a fire or explosion in the presence of flammable vapors 1 Follow the Pressure Relief Procedure found in the Operation section of this manual 2 Remove the gun tip and tip guard and clean with a brush using the ap...

Страница 10: ...form the following procedure 1 Follow the Pressure Relief Procedure found in the Operation section of this manual Filter Cap Assembly Filter Element w Ball Teflon Gasket thick Teflon Gasket thin Teflon O ring Carbide Seat Filter Body Spring 2 Remove the filter cap assembly and spring 3 Pull the filter element with ball straight out of the filter body 4 Clean inside the filter body filter element w...

Страница 11: ...lve or seats see the Troubleshooting section Basic Engine Maintenance gas engine For detailed engine maintenance and technical specifications refer to the separate gasoline engine manual All service to the engine should be performed by a dealer authorized by the engine manufacturer To locate a dealer in your area look in the Yellow Pages of your telephone directory under Gasoline Engines Garden La...

Страница 12: ...g or gouging A black color on the commutator is normal Commutator 5 Install the new brush so its lead slides in the long slot of the brush holder Push the terminal under the terminal screw washer Ensure the motor lead is still connected at the screw Tighten the screw Brush Brush Holder Terminal Screw Spring Spring Clip 6 Place the spring on the brush as shown above Push in and hook the spring clip...

Страница 13: ...ter is clogged 3 Low voltage and or inadequate amperage 4 Hose size or length is too small or too long 1 Solvent has caused upper packing to swell Solution 1 Inspect connections for air leaks 2 Disassemble and clean 3 Inspect and adjust 4 Inspect and replace 1 Replace 2 Adjust 3 Clean 1 Check fluid supply 2 Clean 3 Replace Solution 1 Remove foot valve assembly Clean and inspect Test foot valve by ...

Страница 14: ...s condition Check trip rod for possible separation and spool in this condition Check trip rod for possible separation 1 Remove valve and check for scratches and rough movement when sliding it up and down Replace valve and spool in this condition 2 Replace valve rod assembly 3 Replace valve rod assembly 4 Reset valve Purge Air generally accomplished by low pressure cycling of motor pump assembly fo...

Страница 15: ...id not atomizing correctly Increase fluid pressure Change to smaller tip orifice size Reduce fluid viscosity Reduce hose length Clean gun and filter s Reduce number of guns using pump 1 Same as above 1 Clean or replace nozzle tip 1 Inspect for suction hose leak 2 Change to a smaller tip orifice size Install pulsation dampener in system or drain existing one Reduce number of guns using pump Remove ...

Страница 16: ...duisant des étincelles dans la zone de pulvérisation 11 Maintenez la propreté de la zone et veillez à ce qu elle ne contienne pas de conteneurs de peinture ou de solvant de chiffons et autres matières inflammables 12 Sachez ce que contiennent la peinture et les solvants pulvérisés Lisez les fiches de sécurité du matériel MSDS et les étiquettes apposées sur les conteneurs de peintures et de solvant...

Страница 17: ...vérifiée Ne réparez jamais un tuyau de peinture Remplacez le par un tuyau conducteur à haute pression 13 Ne pulvérisez pas à l extérieur par temps venteux 14 Débranchez toujours le cordon électrique de la prise avant de travailler sur l équipement important Ne pas soulever par la poignée du chariot lors du chargement ou du déchargement Sécurité du moteur à essence L État de la Californie reconnaît...

Страница 18: ...s trapos y otros materiales inflamables 12 Infórmese del contenido de la pintura y de los disolventes que pulverice Lea las hojas de datos sobre seguridad de los materiales MSDS y las etiquetas en los botes de pintura y disolvente Siga las instrucciones de seguridad del fabricante de la pintura y del disolvente 13 Coloque la bomba al menos a 7 62 metros 25 pies del objeto que se va a pulverizar en...

Страница 19: ... si descubre alguna de estas anomalías No repare nunca una manguera de pintura Sustitúyala por una manguera conductora a alta presión 13 No pulverice al aire libre si hace viento 14 Desenchufe siempre el cable antes de trabajar en el equipo importantE No cargue el equipo por el asa del carrito durante la carga y descarga Seguridad con los motores de gasolina El escape del motor de esta unidad cont...

Страница 20: ...40 Bleed valve kit includes items 1 2 4 and bushing P N 191 211 Part No Description Qty 1 235 118 Motor pump assembly 1 2 703 137 Swivel fitting assembly 1 3 Bleed hose assembly w valve 1 4 0290527 Filter assembly 1 5 0509760 Adapter 1 6 Cart assembly 1 7 0290599 Belt guard assembly 1 8 9821503 Lock washer 1 Part No Description Qty 9 9800312 Screw 1 10 0290520 Hydraulic cover 1 11 770 879 Lock was...

Страница 21: ...eel 2 7 590 100 Retaining ring 2 8 0290436 Frame welded 1 9 0290499 Foot 2 10 9805412 Screw 2 11 590 508 Roll pin 2 12 9841504 Snap button 2 13 590 504 Sleeve 2 14 590 506 Washer 2 15 252 770 Tube 2 16 856 002 Washer 4 17 856 921 Screw 4 18 9820305 Washer 3 19 0509292 Lock washer 2 20 862 428 Screw 2 21 862 410 Locknut 1 22 449 052 Spacer 1 23 0290433 Spacer short 1 24 770 144 Locknut 2 25 858 001...

Страница 22: ...g it 3 While the gas engine electric motor is lifted up remove the belt from the front and rear pulleys 4 Install the new belt a Insert the belt into the fixed section of the belt guard Loop the belt over the rear pulley until the belt engages the pulley groove b Gently lift the front end of the gas engine electric motor c With the front end of the gas engine electric motor lifted loop the other e...

Страница 23: ...tungsten carbide 1 8 227 027 Pipe plug 1 9 0290424 Filter body 1 10 227 033 Pipe plug 2 11 191 324 Hex fitting 1 4 installed 1 808 550 Hex fitting 3 8 included in Lit Set 1 930 050 Filter service kit includes items 2 4 5 and 6 Optional Filter Assembly Specifications Maximum Working Pressure 3600 psi 24 8 MPa Filter Area 18 In2 116 cm2 Outlet Ports 1 1 4 NPT F for bleed valve 1 3 8 NPT F with 1 4 N...

Страница 24: ...Screw 8 10 858 002 Lock washer 10 11 325 031 O ring 1 12 448 253 Return hose assembly 1 13 451 029 Fitting 1 14 0290770 Tank cover 1 15 858 609 Clinch nut 1 16 858 621 Socket screw 2 17 859 001 Washer 2 18 858 624 Screw 2 19 449 605 Tank gasket 1 20 0528171 Nipple 1 21 472 500 Elbow street 1 22 448 208 Inlet screen 1 23 449 718 Hydraulic tank 1 24 862 496 Tap bolt 1 25 9820305 Flat washer 6 26 862...

Страница 25: ...Motor shaft shield 1 6 860 535 Screw 2 2 7 506 257 Circuit breaker reset 1 8 506 260 ON OFF switch 1 506 261 ON OFF switch CSA approved 1 9 978 350 Motor DC Electric 2 HP 50 60 Hz 115 V 1 978 384 Motor DC Electric 2 HP 50 60 Hz 115 V CSA approved 1 10 977 228 Pulley 1 977 225 Pulley 1 11 590 068 Handle grip 1 1 12 335 017 Handle 1 1 13 860 552 Screw 2 2 14 449 170 Mount plate 1 1 506 255 Rectifier...

Страница 26: ...290787 Belt V not shown not part of assembly Bleed Valve Assembly P N 944 030 1 2 3 4 6 7 5 8 9 10 11 12 13 14 Item Part No Description Qty 1 944 047 Hex screw 1 2 944 029 Flat washer 1 3 944 046 Spacer 1 4 944 034 Valve handle 1 5 944 035 Spring washer 3 6 944 036 Retaining ring 1 7 944 037 Valve washer 1 8 944 011 Valve stem 1 9 944 038 Stem o ring 1 10 944 009 Valve housing 1 11 944 039 Ball 1 ...

Страница 27: ...e Assembly 1 2 3 4 5 6 7 2 Item Part No Description Qty 1 316 502 Hose 46 2 103 679 Hose clamp 2 3 0509763 Tube 1 4 0509762 Filter screen 1 5 0509760 Adapter 1 6 103 119 Clip 1 7 103 125 Spring 1 0290501 Siphon hose assembly includes items 1 3 and 5 7 ...

Страница 28: ...Item Part No Description Qty 1 235 018 Trip retainer 2 2 141 007 O ring 2 3 325 005 Trip spring 2 4 569 016 Ball SS 2 5 441 908 Spool sleeve set 1 6 441 152 O ring 3 7 235 030 Cylinder head plug 1 8 441 217 O ring 1 9 858 811 Flex lock nut 1 10 451 121 Elbow 90º 1 11 235 112FZ Cylinder head 1 12 431 032 O ring 2 13 431 053 Sleeve retainer 1 14 431 054 Retainer ring 1 15 192 000 Elbow 1 16 235 022 ...

Страница 29: ... use Piston Lube pump packing lubricant It is a solvent and will severely damage seals and O Rings of the hydraulic motor 2 Install o rings 2 on trip retainers 1 Install trip retainer balls 4 followed by springs 3 which when installed will hold spool sleeve set 5 in proper place for assembly 3 Install sleeve retainer 13 followed by snap ring 14 into cylinder head 11 which will hold valve sleeve in...

Страница 30: ...onnecting pin 1 3 145 031 O ring Teflon 2 4 138 153 Packing set leather UHMWPE steel 2 5 142 004 Upper packing spring 1 6 143 117 Displacement rod 1 7 138 001 Spring retainer 1 8 142 003 Lower packing spring 1 9 451 085 Outlet valve cage 1 10 138 225 Outlet valve ball 1 11 236 012 Outlet valve seat 1 12 236 011 Seal washer 1 13 236 013 Outlet valve housing 1 14 143 822 Pump cylinder 1 15 140 009 O...

Страница 31: ...the cage into the foot valve housing 20 Torque the cage to 300 in lbs 25 ft lbs 4 Insert a new Teflon o ring 3 into the groove of the foot valve housing 20 Lubricate the o ring using oil or grease 5 After soaking the leather packings in oil preferably linseed oil reassemble the lower packing set 4 Place the set onto the outlet valve housing 13 with the peak of the V packings pointing down toward t...

Страница 32: ...1 2 3 Item Part No Description 975 111 1 Gun Add On 1 4 975 311 1 Gun Add On 3 8 975 200 Add A Gun Kit 1 4 975 300 Add A Gun Kit 3 8 1 814 002 Nipple hex 1 1 814 004 Nipple hex 1 1 2 940 553 Valve ball 1 1 941 555 Valve ball 1 1 3 227 006 Nipple hex 1 1 808 555 Nipple hex 1 1 4 227 033 Plug pipe 1 1 5 970 100 Block manfold 1 1 6 814 004 Nipple hex 1 1 ...

Страница 33: ...s 3 Gun Manifold Assembly Part No Description 975 212 2 Gun 1 4 975 213 3 Gun 1 4 975 214 4 Gun 1 4 975 312 2 Gun 3 8 975 313 3 Gun 3 8 975 314 4 Gun 3 8 975 111 1 Gun Add On 1 4 1 1 1 975 311 1 Gun Add On 3 8 1 1 1 975 200 Add A Gun Kit 1 4 1 2 3 975 300 Add A Gun Kit 3 8 1 2 3 ...

Страница 34: ...ilter Element 5 Mesh for multicolors and heavy materials 930 006 Paint Filter Element 50 Mesh for latex and normal architectural materials 930 007 Paint Filter Elements 100 Mesh for stains lacquers and fine materials 520 050 SGX 20 G T and 1 4 Hose Kit 520 051 SGX 20 G T and 3 8 Hose Kit 101 208 Grounding Clamp 101 212 Grounding Wire 12 Gauge x 25 314 480 Piston Lube 430 362 Coolflo Hydraulic Flui...

Страница 35: ... Titan Tool Inc All rights reserved 35 Notes ...

Страница 36: ...rned to an authorized Titan sales service outlet All transportation charges including return to the factory if necessary are to be borne and prepaid by the End User Repaired or replaced equipment will be returned to the End User transportation prepaid THERE IS NO OTHER EXPRESS WARRANTY TITAN HEREBY DISCLAIMS ANY AND ALL IMPLIED WARRANTIES INCLUDING BUT NOT LIMITED TO THOSE OF MERCHANTABILITY AND F...

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