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Atlas™ Autotouch 40T Hydraulic Presses

13. EC Declaration Of Conformity

Содержание Atlas Autotouch 40T

Страница 1: ...Atlas Autotouch 40Ton 40T Hydraulic Presses User Manual 2I 25830 3...

Страница 2: ......

Страница 3: ...Atlas Autotouch 40Ton 40T Hydraulic Presses User Manual 2I 25830 3...

Страница 4: ...Gate ATR 150 C to 300 C Quest ATR Gateway ATR up to 200 C 25 Reflection ATR Transmission Fixed Variable pathlength gas cells up to 20m Cyclone up to 200 C Tornado Storm up to 250 C Diffuse Reflectance...

Страница 5: ...S A SAMPLE 24 CHANGING LANGUAGE DISPLAY AND UNITS OF LOAD 26 PLACING WORK IN THE ATLAS AUTOTOUCH 40T PRESS 26 APPLYING A LOAD WITH THE ATLAS AUTOTOUCH PRESS 27 RELEASE OF THE APPLIED LOAD 31 OPERATION...

Страница 6: ...PRESSES 74 CHECKING THE OIL LEVEL AND CHANGING THE OIL 74 CHECKING OF PRESS PERFORMANCE 75 LEAD SCREW ASSEMBLY LUBRICATION 76 10 AUTOMATIC CONTROL OF THE ATLAS AUTOTOUCH 40T PRESS BY USB CONNECTIVITY...

Страница 7: ...oad to apply or create a program for a load application sequence for its duration of hold are carried out via a touch sensitive display screen There are two physical buttons on the front panel to push...

Страница 8: ...l raising of the guard even if the press is under load will automatically abort the pressing operation and reduce the load from the system to render it safe Please read section 3 on pages 11 to 14 reg...

Страница 9: ...ry The Atlas Autotouch 40T press is shipped in a timber packing case with a special pallet base The press is packed with a lifting eye bolt assembly already fitted ready for lifting with the customer...

Страница 10: ...ane hook to the press lifting ring on the top The leadscrew assembly and mains power cable will also be located in the box Cut the straps that hold these items in place Place the press in its working...

Страница 11: ...ially to overcome the thread locking sealant that is used to ensure the parts do not undo in transit Now remove the lifting eye bolt pieces away from the press The screw bolt and lower spread washer a...

Страница 12: ...portation should it be required Using the purpose built packaging is the safest way of moving and containing the press to minimize for any possible damage in transit Replacing an Atlas Autotouch 40T p...

Страница 13: ...igned with reference to the following Standards EN 953 98 A1 2009 EN 954 1 1997 EN ISO 13849 1 2006 EN 999 1999 A1 2008 EN 1050 1997 replaced by EN ISO 14121 2007 EN 1088 1996 A2 2008 Testing has been...

Страница 14: ...ge reduction make sure its common terminal is connected to the neutral earth pole of the power supply ONLY suitably rated mains leads power cables should be used with this product When the press is co...

Страница 15: ...ue to operation of the press whilst handling samples within the pressing area The safety guard is operated mechanically and is raised and lowered by hand If the safety guard shows any visible signs of...

Страница 16: ...any visible damage The press may have been dropped in transit or damaged in use Seek advice Do not continue operating the press if it fails to perform the intended measurement Seek advice Repair or M...

Страница 17: ...Atlas Autotouch 40T Hydraulic Presses 15 4 Diagrams Atlas Autotouch 40T Press Front View Front Safety Guard Closed 8 9 4 2 1 5...

Страница 18: ...User Manual 16 Back View Front Safety Guard Closed 9 13 3 15 8...

Страница 19: ...Atlas Autotouch 40T Hydraulic Presses 17 Detail of Electronic Front Control Panel 4 11 12 1 2...

Страница 20: ...m 4 0 Tons to 40 0 Tons in the range in 0 5 Ton steps For the PZ program the load is held from a Maintain Load function step with an automatic top up of the load if the tonnage load value set reduces...

Страница 21: ...as five principal types of display presentation These five Display Screens are 1 Main Operation Screen MOS 2 Options Screen Opt 3 Programming Screen Pgm 4 Directory Screen Dir 5 Editing Screen Edit Fu...

Страница 22: ...ny work within the pressing area 6 when the safety guard 5 is raised A status message Stop key pressed in red text will be shown momentarily on the MOS Operation Symbols The five Display Screen enviro...

Страница 23: ...in Load if the set load decreases Fast Medium Slow Load Release Rate General symbol for the three load release rate functions Fast Load Release Rate Quickest release of a load to a lower set load valu...

Страница 24: ...s to a lower segment number in a program sequence Program Symbol To select the Program Display Screen operation environment Directory Symbol To select the Directory Display Screen operation environmen...

Страница 25: ...t the press for application of a load from this point when illuminated and time has been allowed for greater retraction of the piston to its start position Run Symbol Illuminates when a program sequen...

Страница 26: ...1 on the front panel 2 The indicator I is pressed level with the surface of the panel The upper edge of the switch 1 shows a green color when in the on position Power to the press will also be indica...

Страница 27: ...indicate the current status of the press and which particular program has been loaded for operation of the Autotouch press When a particular operation symbol on the blue background area is illuminate...

Страница 28: ...ogram default value need to be changed this is also achieved through the Options Opt screen Please see how to change the Units of load from the Opt Display Screen environment explanation in Section 6...

Страница 29: ...Once the sample is correctly positioned and the safety guard 5 has been closed the Pump up to load value as shown for the MOS can be applied If the Pump up to load value that is being shown as the fir...

Страница 30: ...p increments for the appropriate press being used As the load is raised the slide cursor will move to the corresponding position on the load range indicator Note The load rise or decrease is in 0 5 To...

Страница 31: ...new load to be set for the PZ program The Autotouch Display Screen 4 will change to show acceptance of the new set load for the PZ program typically as below for the MOS The Pump up to load now set o...

Страница 32: ...p up to load begins to take effect Note During the actual application of the set load to be pumped only a blue background screen is presented Any green background screen area for selecting an alternat...

Страница 33: ...it is running an applied load is held by the Maintain load function for as long as required There is no set time duration limit to maintain or hold the applied load that can be created with a program...

Страница 34: ...rogram sequence for the individual segment steps S1 S2 S3 S4 etc begin scrolling upwards from the Display Screen 4 area Note Whilst the load is releasing only a blue coloured background will be displa...

Страница 35: ...ok status in the blue box where the Run statement had appeared rather than OK When the ok status is shown the pressing piston face 7 may not have fully retracted to its natural start rest position eve...

Страница 36: ...ssing the start button 11 again However if a different Pump up to load is to be applied press the Increase Load operation symbol box on the green background bar area of the Display Screen 4 and follow...

Страница 37: ...disabled No power to the motor is allowed However the Pump up to load can be adjusted and set with the front guard 5 in the open or closed position If the electrical power to the press is disconnecte...

Страница 38: ...aised lead screw pressing anvil face 10 and fully retracted piston pressing face 7 and the minimum distance is 60mm with a fully lowered lead screw pressing anvil face 10 and fully retracted piston pr...

Страница 39: ...5 The curved profile of the rear safety guard 13 between the base rear surface edge of the pressing area 6 allows for routing and accommodation of a vacuum pipe supply line when connected to an evacua...

Страница 40: ...ram are shown The program has been loaded and started running after pressing of the start button 11 for the first segment S1 step Pump up to 15 Tons This condition and message status of the press has...

Страница 41: ...Z to P6 that has been loaded to apply with an ok status and after a further period of circa 30 seconds to an OK condition status In effect ANY program PZ to P6 that has been loaded and started to be R...

Страница 42: ...ram It is highly probable that a pre compression of the sample from an initial limit of travel distance movement of the press piston means that a full Pump up to load to apply and maintain and or hold...

Страница 43: ...that has been applied from the press motor and pump system indicated from the momentary Display Screen 4 condition showing the Piston Retract message in red text See Display Screen step for Release of...

Страница 44: ...used in running the press Note The PZ program has been used as a Quickstart Guide in Section 5 for operation of the Atlas Autotouch 40T press to show the various stages and display screen messages fo...

Страница 45: ...ronments that can be accessed to view on the Display Screen 4 They are 1 Main Operation Screen MOS 2 Options Opt symbol Screen 3 Program Pgm symbol Screen 4 Directory Dir symbol Screen 5 Editing Edit...

Страница 46: ...llows Dir Display Screen A Accessed from MOS with PZ Program Note From the step sequence from MOS to the Dir Display Screen A further steps to other environments can be made via touch pressing of the...

Страница 47: ...d filled with details for a user custom created program that could be selected to run From the MOS with the PZ program loaded if the Opt symbol in the green box is touched and pressed the Opt Display...

Страница 48: ...n Screen MOS From the MOS example shown a P4 program has been created and loaded P4 is shown in the blue status box as the program selected The first 4 segment steps S1 to S4 of the P4 program are dis...

Страница 49: ...along one S and pressing Del will remove the highlighted segment of the program See Editing environment page 56 Pressing Exit steps back to the Display Screen A environment From the MOS with the P4 ex...

Страница 50: ...onment if all program registers from P1 to P6 are already allocated and filled with details for a user custom created program that could be selected to run From the MOS with the P4 example program loa...

Страница 51: ...ed An example of the Opt screen is shown above Under the Opt screen the option settings that can be changed are presented in the green colored background area to touch and press The options are 1 Back...

Страница 52: ...ian settings in this order 3 Units Load Value to Apply Successive pressing of the Units box scrolls and loops around through the options of Tons 2240lbs Tonnes 2204lbs US Tons 2000lbs Kgf force and KN...

Страница 53: ...ration factor for load application readings that is a standard factor for any Autotouch 40T press 3 Programming Screen Pgm If it is a requirement to operate the Atlas Autotouch 40T press just for a si...

Страница 54: ...ad can be included as a segment S In the PZ simple program the Maintain Load function is used as the second segment S2 program step and any load being applied will be held for an infinite period as an...

Страница 55: ...s empty then pressing the Pgm box directly from the MOS will step through to the next free P register and fills the empty program register with the segment details of the currently loaded P into the M...

Страница 56: ...and fast release of the load from manual function start 11 and stop 12 button pressing The Dir screen is accessed from the MOS by pressing the green coloured background Dir box It depends on whether...

Страница 57: ...nd displayed and then P is pressed the sequence scrolls around to start at PZ again If a particular program P that has been created and is displayed from scrolling through the Directory matches the pr...

Страница 58: ...in access to the Display Screen B environment Editing Functions From the screen display B environment with the correct P loaded to be edited a particular segment S must first be highlighted to change...

Страница 59: ...luminated as shown press the Add box A new blank white illuminated box segment is created at S4 and the Display Screen B environment changes to the Edit Display Screen C environment The new blank segm...

Страница 60: ...to 10 ten segments S s can be created for use in a program From our example a segment is to be deleted at the S4 position in P4 When S4 is illuminated as shown below see Display 1 press the Del box Th...

Страница 61: ...to the Dir Display Screen A environment with the deleted change of the original segment S4 details being made Display Screen to Save or Discard Program Change Steps Edit Box Function Symbols Display...

Страница 62: ...40 tons hence the load range presented by the slide cursor on the gradient scale is from a minimum 7 0 tons already fixed at S3 to the maximum of 40 tons Change the Pump up to load to apply according...

Страница 63: ...nce for P4 If the red cross box is pressed the new load details are not accepted and the press reverts to the Display Screen B environment Maintain or Hold Load Function Symbol Program Segment The Mai...

Страница 64: ...ing the left side lower time limit green box to reduce the time value or pressing the right side upper time limit green box to increase the time value Each individual press of the box will change the...

Страница 65: ...Screen B environment for its original program details but the change of symbol will be retained Therefore to program and set a correct segment S detail for either the Maintain or Hold Load symbols and...

Страница 66: ...with a Release Load Rate is a collection of all three speed rates When creating a highlighted segment S with a Release Load Rate function symbol for any program P1 to P6 pressing the general Release L...

Страница 67: ...ent 7 0 tons setting to a Medium Release Load Rate function to 5 tons However in this instance of a program creation and sequence of events the previous load holding setting has been at 15 tons for th...

Страница 68: ...sing the appropriate lower or upper load range limit green box When the correct Release Load Rate load value has been reached press the green tick box to accept the new load value to be set for segmen...

Страница 69: ...g a process Note The stop button 12 should be used at all times to abort any pressing cycle or program Work Becomes Trapped in the Pressing Area If following the completion of a pressing cycle or runn...

Страница 70: ...Limit will be momentarily illuminated If the piston has been allowed to travel to its full limit because there has been no sample in the pressing area the piston may not return to its natural start p...

Страница 71: ...llowing information is provided to identify some faults and carry out the necessary repairs and adjustments should you decide to do so Fault 1 There is no power to the press when the on off power swit...

Страница 72: ...y Fill oil reservoir to correct level with the piston cylinder fully retracted and proceed to bleed any air in the oil out of the system using the Oil Kit of parts P N GS25890 Press Service Procedure...

Страница 73: ...es but a full tonnage load capability cannot be applied Cause A Oil temperature has become too hot from excessive running of the motor pump assembly Oil is now too thin Remedy Stop using the press for...

Страница 74: ...press Replace the fuse for the Atlas Autotouch 40T Press from the Replacement Fuse Kit of parts P N GS25894 Press Service Procedure 2S 25894 2 Fault 8 Creaking sound when load being applied and relea...

Страница 75: ...re Transducer not connected or faulty Remedy Contact Specac and give serial number of press Reconnect or replace transducer Fault 11 Bleeping sound and ERROR 305 message Cause On board Printed Circuit...

Страница 76: ...mixes with dirt deposits over time excessive wear may occur from the piston travel within the cylinder that can lead to an oil system pressure failure from inadequate sealing of the O ring components...

Страница 77: ...l be cut such that there can be no pressurising of the pressing piston for an accidental application of a load to a sample For Load Testing Use an unyielding dummy or reference sample to press such as...

Страница 78: ...lid metal block sample correctly into the press to apply a load Select a load to apply and press the start button 11 Before any load has been applied to the metal block rather than pressing the releas...

Страница 79: ...can be used to connect the press to a personal computer for automatic operation if desired Please contact Specac Ltd for details of how you might wish to use this function 11 Accessories for Atlas Au...

Страница 80: ...0mm Sample Area Size Width x Depth 240mm x 220mm Base Footprint Width x Depth 430mm x 405mm Height Without Lead Screw 550mm Height Lead Screw At Minimum And Maximum Distances Between Pressing Faces 58...

Страница 81: ...Atlas Autotouch 40T Hydraulic Presses 79 13 EC Declaration Of Conformity...

Страница 82: ...Front movable safety guard 6 Pressing area 7 Lower piston pressing face 8 Lead screw 9 Handle of lead screw 10 Top lead screw anvil pressing face 11 Start apply load button 12 Release remove load butt...

Страница 83: ...bsite www systems eng co jp Spain Teknokroma S Coop C Ltda Barcelona Tel 93 674 8800 Fax 93 675 2405 email comercial teknokroma es Switzerland Portmann InstrumentsAG Biel Benken Tel 061 726 6555 Fax 0...

Страница 84: ...SPECAC INC 414 Commerce Drive Suite 175 Fort Washington PA 19034 USA Tel 215 793 4044 Fax 215 793 4011 SPECAC LTD River House 97 Cray Avenue Orpington Kent BR5 4HE Tel 44 0 1689 873134 Fax 44 0 1689...

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