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TWIGA MID 

 

46

 

Hydraulic Hoses 

 

  Carefully check condition of all hoses during routine service paying 

particular attention to chafed outer casing.  Secure wrap with 
waterproof adhesive tape to stop the metal braid from rusting. 

  Daily inspect all hydraulic hoses and fittings to be in good order.  Any 

damages or leaks must be rectified immediately; this is part of the daily 
maintenance and is your responsibility, to unsure a long reliable 
working life. 

  Hoses with damaged metal braid should be replaced. 

  When replacing hoses quote number stamped on fitting at one end.   

The Spearhead hydraulic system works at very high pressure, when 
replacing hoses use only genuine hoses, a burst hose could be very 
dangerous. 

  When replacing hoses to avoid twisting fitting, use two spanners to 

slacken and tighten. 

 

Warning 

 

Hose is weakened when installed in twisted position. Also, pressure pulses in 
twisted hose tend to fatigue wire and loosen fittings. 

 
 
 
 
 
 
 
 
 
 
 
 
 
 

 

  Always check the black protective sleeve is in good order, to replace 

sleeve is far cheaper than replacing expensive hoses. 

  Hose warranty is limited to replacement of hoses due to faulty materials 

or manufacture Warranty will not be considered on hoses damaged by 
chafing, abrasion, cuts or pinching while in work, or to damaged 
threads due to over tightening. 

  All hose connections 

are of a “Parker” soft seal type and only need 1/2 

a turn more than finger tight to become leak-proof. 

 

 
 
 

 

 

 

Содержание TWIGA MID FR55

Страница 1: ...TWIGA MID 0 TWIGA MID S55 S60 T65 T70 FR55 FR60 VFR55 VFR60 Edition 1 8 December 2020 PART No 8999056...

Страница 2: ...ice Department on 01789 491867 Registration Verification Dealer Name Dealer Address Customer Name Date of Warranty Registration Dealer Signature NOTE TO CUSTOMER OWNER Please ensure that the above sec...

Страница 3: ...NDED SEALS BSP Setting Metric BSP Setting Metric 1 4 18 Nm 19 mm 1 4 34 Nm 19 mm 3 8 31 Nm 22 mm 3 8 47 Nm 22 mm 1 2 49 Nm 27 mm 1 2 102 Nm 27 mm 5 8 60 Nm 30 mm 5 8 122 Nm 30 mm 3 4 80 Nm 32 mm 3 4 1...

Страница 4: ...r Using 3 Point Linkage 13 Attaching your Machine to the Tractor Using Axle Mounting 17 Running up your Machine 19 Removing from the Tractor 20 MULTIPILOT Controls 21 Hydraulic Proportional PRO PILOT...

Страница 5: ...tenance Daily Grease Points 44 Torque Settings 45 Hydraulic Hoses 46 Oil Supply 47 Filtration Maintenance 47 Pin Bushes 48 Storage 48 Regular Service Chart 49 Diagnostics Pump Motor Failure Prevention...

Страница 6: ...ation contained in this manual is correct at the time of publication However in the course of constant development changes in specification are inevitable Should you find the information given in this...

Страница 7: ...300 Min tractor power Hp 90 95 100 110 90 95 Min tractor weight Kg 3500 3750 4000 4500 3500 3750 Oil tank capacity ltr 230 230 230 230 230 230 Reach A m 5 5 6 0 6 5 7 0 5 5 6 0 Reach B m 4 9 5 3 5 9...

Страница 8: ...ds are properly fitted and there are no damaged or loose parts Particular attention should be given to the flails to ensure they are not damaged cracked or missing Inspect work area for wire steel pos...

Страница 9: ...are damaged or missing Never allow an inexperienced person to operate the machine without supervision Never use or fit a machine onto a tractor if it doesn t meet the manufacturer s specification Nev...

Страница 10: ...ity can flashover when machinery gets close to it WARNING All operators must read the following information and be aware of the risks and dangers involved when working in the vicinity of Overhead Powe...

Страница 11: ...If doubt exists do not work in the area never risk the safety of yourself or others Emergency Action for Accidents Involving Electricity Never touch an overhead line even if it has been brought down...

Страница 12: ...port for more information Roadwork Guidelines On two way roads one set of signs should face the traffic in each direction Work should be within 1 mile of the signs Work only when visibility is good an...

Страница 13: ...e machine firmly Do not operate without checking chains and stabilisers are tight Spearhead particularly recommend turn buckle type stabiliser Set linkage lift rods to an equal length Certain machines...

Страница 14: ...nks 2 Fit stabiliser bracket into top link clevis and fit top link The standard link comes with a Cat III hole plus a Cat III to Cat II reducing bush a 28mm bracket is available on request 3 Fit stabi...

Страница 15: ...ce 5 Adjust the top link so that the machine sits vertically 6 Fit locking pins to stabiliser tubes then the linkage can be lowered so that the weight of the machine is taken by the stabilisers It is...

Страница 16: ...upplied with every machine if additional brackets are required contact your local dealer A 12v 30Amp power supply will be required 8 Ensure the engine is switched off and then fit the P T O shaft If f...

Страница 17: ...flail head in any operating position Mesh can be retained by springs and clips supplied but it is the operators responsibility to ensure guarding is firmly in place Warning Avoid raising the tractor...

Страница 18: ...unt axle brackets as instructed on separate fitting sheet specific to your tractor type 2 Detach tractor draft links 4 Assemble sub frame to suit axle width 1m or 1 1m mount sub frame assembly to your...

Страница 19: ...iginal Attach tractor lift links to frame with suitable pins Note The hole sizes may not match the tractor links this will not matter as the machines weight will be carried on the stabilisers 7 Ensure...

Страница 20: ...amount of travel check all movements are functioning correctly 5 Place flail head near ground in a safe position and with tractor revs low idle select start position for the flail motor 6 Once rotor i...

Страница 21: ...n assembly to the rear 3 Ensure head float is discharged and turned off 4 The arms must be slewed back into transport position and the locking pin fitted to slew post Fig 1 5 Disengage PTO 6 Slightly...

Страница 22: ...Head Out RH Head In Head Crowd LH Head In RH Head Out Slew LH Slew In RH Slew Out Slew LH Slew Out RH Slew In Tele LH Tele Out RH Tele In Tele LH Tele In RH Tele Out Head Float On Dipper LH Dipper Out...

Страница 23: ...or reverse Warning It is critical that the rotor is given time to run down and come to a complete stop before an alternate direction is selected switching directly from one direction directly to the...

Страница 24: ...ilot Cancel Head Crowd LH Head Out RH Head In Head Crowd LH Head In RH Head Out Slew LH Slew In RH Slew Out Slew LH Slew Out RH Slew In Tele LH Tele Out RH Tele In Tele LH Tele In RH Tele Out Head Flo...

Страница 25: ...TWIGA MID 24 PRO PILOT Switch Box Spare Autopilot Arm Float Power Indicator Hour Meter Hydraulic Roller Power ON OFF Rotor Auto Reset Spare Reverse Rotor...

Страница 26: ...these positions and be very familiar with your machine before ever attempting work Never operate above the recommended P T O speed of 540 R P M failure to heed this warning will result in severe damag...

Страница 27: ...to slew arms with the head on the ground always raise the head before slewing Never change reverse the rotor rotation until it has come to a standstill serious damage will occur leading to premature...

Страница 28: ...e lift and head float are discharged and turned off Retract arms to bring flail head approx 1metre from tractor wheel and 1 metre off the ground close telescopic or VFR where applicable Slew rearwards...

Страница 29: ...it slew locking pin to secure slew post to A frame Warning Do NOT attempt to slew machine until locking pin has been removed serious damage will occur to machine frame 300m m 4 Turn main lift ram isol...

Страница 30: ...rive Select 540rpm PTO and run with low engine revs With flail head in safe position switch rotor control to ON Cold start it is important not to run at full speed with cold oil Run at low speed for a...

Страница 31: ...sition the machine from transport to work or any position midway for narrow lane cutting This ram also acts as the break back ram for machine protection should an obstacle be encountered while travell...

Страница 32: ...of the hydraulic oil and components in hot and arduous conditions It is important to connect the power lead to the control box directly to the tractor battery It is essential to keep the radiator clea...

Страница 33: ...The Head Float Place flail head on the ground and switch on head float control this opens the head ram to tank and allows the ram to float in or out maintaining full contact with the ground automatica...

Страница 34: ...roller This is important as too little weight on the rear roller will leave uncut areas of grass too much weight on the roller will cause scalping in places and increase flail wear and damage We stron...

Страница 35: ...low connection i e filler plug Avoid quick release couplings Operating The Debris Blower The fan is suitable for clearing cuttings off the highway we recommend the Blower is used on final cut only and...

Страница 36: ...ounts to the tank via the adaptors fitted Remove the blanking plugs from the hoses and fit to the valve and run the hoses to the tractor Take the hoses from the ram on the cutting head from inside the...

Страница 37: ...green switch will allow angle float without autopilot Autopilot will only operate when the cutting head rear roller is in contact with the ground If the machine is going to be used for long periods o...

Страница 38: ...osite switch has risen up the other cam and the switch has made a circuit 7 Remove the fuse mounted in the control panel and start the machine turn on the rotor switch the rotor should not spin and tu...

Страница 39: ...ance to the cam position Autopilot When both switches are open the main arm will hold position this is neutral or mid position when they rest in the valley between both cam peaks Slacken this bolt bef...

Страница 40: ...ring length is 200mm Bend lever arm of switch to align with the middle of each cam ensure they don t overlap onto the adjacent cam Move the cams apart to increase amount of weight carried on the rear...

Страница 41: ...y to temporarily lift with the main ram using hydraulic joystick and the red isolator button If you approach larger areas not to be mown i e road junction bridges and crash barriers it will be necessa...

Страница 42: ...ing the Telescopic Arm Use the electric switch to adjust the length of the extending telescopic dipper arm to suit working conditions and use dipper ram to vary reach as required Over frequent use of...

Страница 43: ...f the ground and at least two metres away from the tractor To operate the arm press rocker switch This will push the head forward Likewise press the rocker switch opposite the head will retract backwa...

Страница 44: ...d all other functions will continue to function The max height setting can be adjusted via the bolt on the adjuster bracket Care must be taken when choosing a setting to ensure the arm is at max exten...

Страница 45: ...TWIGA MID 44 Service and Maintenance Daily grease points TWIGA machine Optional Autopilot...

Страница 46: ...le clean the input drive shaft sliding surfaces and re grease failure to do this will result in serious damage to the gearbox Grease both U J joints every 8 hours Oil Requirements Fill the tank to cen...

Страница 47: ...ry high pressure when replacing hoses use only genuine hoses a burst hose could be very dangerous When replacing hoses to avoid twisting fitting use two spanners to slacken and tighten Warning Hose is...

Страница 48: ...s your responsibility to maintain a long reliable working life When tightening fittings always use two spanners when necessary and do not over tighten If a fitting leaks it will need to be replaced Fi...

Страница 49: ...the paintwork Use steam cleaners with caution be sure to remove all detergents to avoid any discolouring or damage to paint Grease all grease points until fresh grease shows It is important where poss...

Страница 50: ...ranty will not be considered if fault is due to misuse Never cause severe sudden movements to arms Pressure will peak and will transmit back to pump resulting in failure Service Hours Service points G...

Страница 51: ...ation Flails broken or missing Replace flails Bearings worn or damaged Replace bearings Rotor bend Re balance replace rotor Build up of debris Remove debris Incorrect speed Check rotor R P M Oil tank...

Страница 52: ...ing Check spool is free moving Broken spring in spool valve Check spring Failed ram seals Repair ram Electrically operated valve not responding Faulty wiring Check wiring and switches Dirt in valve Ch...

Страница 53: ...TWIGA MID 52 Spearhead Machinery Ltd Station Road Salford Priors Evesham Worcestershire WR11 8SW Tel 01789 491860 Fax 01789 778683 www spearheadmachinery com enquiries spearheadmachinery com...

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