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 skin burn - complete destruction of the scarfskin 

 deep burn - destruction of a part of the skin along with sebaceous glands 

 total burn - complete destruction of the skin 

Means of protection against the hazards mentioned above are: 

 wearing of protective clothing marked as flame-retardant. These are gloves, a leather apron, 

protective footwear, a hat as well as face and eye protection. 

 using of manual or mechanical methods of loading/unloading a hot material to protect the 

operator against high temperature; 

 protecting the operator's eyes by using special protective glasses with a darkness level of min. 6 

DIN. 

3.8.2 HAZARDS THAT MIGHT BE CAUSED BY SPARKS AND SPLITS 
During cutting and piercing, sparks or splinters are produced which can cause burns or a fire. 
As a means of protection against spatters you should: 

 use protective clothing marked as flame-retardant. These are gloves, a leather apron, protective 

footwear, a hat, face and eye protection 

 not storing flammable substances near the device's working area 

 separate the work place with special protective curtains from other work stations 

 comply with fire regulations 

 ensure that the fire extinguisher is in place 

3.8.3. HAZARDS THAT MIGHT BE CAUSED BY GASES AND SMOKES 
When machine operator is exposed to the fumes generated during cutting process for a long time, it 
might cause various diseases of the respiratory system. Dust comes into the human’s body mainly 
through the respiratory tract. This way, to get into the body system, is used by very small particles 
that pose the greatest threat to humans. A common feature of all industrial dusts is irritating effect 
on upper respiratory tract of mucous membranes, e.g. iron oxides. 
The effects of the above may be: 

 eye and skin irritation 

 nausea 

 metallic fever 

 headaches and dizziness 

 respiratory disorders 

As a means of protection against gases and smoke you should: 

 ventilate the room in which the machine works 

 extract fumes and gases that were produced during the process 

 set the water level so that water comes into contact with the cutting material (applies to water 

tables and plasma cutting) 

 control and do not exceed the max pollution values in the room where machine works 

 comply with all regulations regarding the operation of gas cylinders and gas cutting torches 

3.8.4. RISK OF INFRARED, UV PROTECTION AND VISIBLE RADIATION 
During plasma or gas cutting, there is a high radiation due to the burning of gases and the formation 
of an electric arc. 
The effects of radiation can be: 

 redness, damage to the scarfskin 

 faster ageing process 

 change of skin colour 

Содержание Pro CUT HD

Страница 1: ...DS DURING THE OPERATION OF THE MACHINE 6 3 6 POTENTIAL GENERAL HAZARDS DURING THE USE OF THE MACHINE 6 3 7 WORKPLACE 6 3 8 POTENTIAL HAZARDS DURING PROCESS OF CUTTING WITH PLASMA BURNER OR GAS BURNER 7 3 8 1 HAZARDS THAT MIGHT BE CAUSED BY HIGH TEMPERATURE 7 3 8 2 HAZARDS THAT MIGHT BE CAUSED BY SPARKS AND SPLITS 8 3 8 3 HAZARDS THAT MIGHT BE CAUSED BY GASES AND SMOKES 8 3 8 4 RISK OF INFRARED UV ...

Страница 2: ... 15 6 3 SHUTDOWN DURING NORMAL OPERATION AND EMERGENCY 15 6 3 1 NORMAL SHUTDOWN 15 6 3 2 EMERGENCY STOP 15 6 4 CONTINUATION OF WORK AFTER EMERGENCY STOP OR FAULT 15 6 5 INTERFERENCE AT WORK ERRORS 15 7 MAINTENANCE 16 7 1 PERIODIC GREASING 16 7 2 REMOVAL AND DISPOSAL 16 7 3 SERVICE 17 8 LIST OF SPARE PARTS 17 8 1 LIST OF SPARE PARTS THAT WEAR OUT 17 8 2 DAILY MAINTENANCE LIST OF ACTIONS BEFORE STAR...

Страница 3: ...SER S OBLIGATIONS For proper and safe operation the device must be located in a room where the temperature is not less than 5 C and does not exceed 40 C with max humidity of 60 The room in which the device is located must be equipped with ventilation 1 4 THE USE NOT IN CONFORMITY WITH THE INTENDED PURPOSE Any other use of the machine in particular the use of undersized raw material is not intended...

Страница 4: ...m the material Servo motors are used as drives 1 8 ISSUE DATE This documentation was developed in 2018 2 TECHNICAL DATA 2 1 MACHINE IDENTIFICATION Name CNC table The type model and serial number of the device are given on the nameplate located on the CNC table and in the declaration of conformity attached to the documentation 2 2 COMPLIANCE WITH STANDARDS SPARTUS CNC tables meet the essential requ...

Страница 5: ...th and safety rules at work 3 2 IMPORTANT SAFETY INDICATIONS Safety indications are described in instructions which if not followed may endanger life or health These guidelines should be followed with extreme caution These instructions should be given to all machine operators 3 3 GENERAL INFORMATION In order to avoid possible accidents and to ensure trouble free operation of the device observe the...

Страница 6: ...cause sparks of molten metal are blown out in every direction The working burner moves during operation along three axes X Y Z The speed is up to 25m min Standing in the working area of the device can cause the risk of crushing hand leg or other body part The manufacturer prohibits performing any maintenance operations with the device powered on removing any covers protecting the machine interferi...

Страница 7: ...e during cutting the temperature of the torch flame exceeds several thousand C when cutting there is a high radiation due to the burning of gases and the formation of an electric arc molten metal splinters may occur during piercing and cutting gases and fumes are present during the cutting process there is a risk of explosion when cutting with gas torches 3 8 1 HAZARDS THAT MIGHT BE CAUSED BY HIGH...

Страница 8: ...HAT MIGHT BE CAUSED BY GASES AND SMOKES When machine operator is exposed to the fumes generated during cutting process for a long time it might cause various diseases of the respiratory system Dust comes into the human s body mainly through the respiratory tract This way to get into the body system is used by very small particles that pose the greatest threat to humans A common feature of all indu...

Страница 9: ...urns respiratory problems eye irritation fainting asphyxiation injuries injuries to limbs and head limb amputation death Protection measures against explosion include strictly comply with applicable regulations regarding the use and storage of gas cylinders and the installation of technical gases cylinders must be placed vertically and secured from falling in the event of damage to the installatio...

Страница 10: ...rease of adrenaline in the body to 90dB Hearing impairment and hearing loss over time Over 120dB Possible mechanical damage to the hearing 130dB Pain limit To protect your hearing use protective earphones anti noise plugs 3 9 SAFETY DEVICES AND ELECTRIC SHOCK PROTECTION In the event of danger the machine can be turned off using the EMERGENCY STOP button This button is located on the control panel ...

Страница 11: ...unning rail 16 Z Z limit switch 17 Y limit switch 3 10 ELECTRICAL SAFETY DURING STANDARD OPERATION When operating the machine follow the rules and guidelines below before starting work the operator should check the technical condition of the machine by visual inspection in particular the condition of guards fastening elements and general condition of the electrical installation if the operator fin...

Страница 12: ...nd installations of up to 1 kV It is not allowed to change the settings of electrical devices If electrical work requires voltage to be turned on a second person must help to turn on and off the power if necessary During repairs adjustments or maintenance operations the machine must be absolutely stopped and secured in such a way that it cannot be accidentally started At least once a year the burn...

Страница 13: ...anybody must not be under a lifted load The forks of the forklift must be set to the max position when unloading The crossbar should be set in a position close to the middle and secured against possible displacement Pay special attention to avoid damaging the tank and hydraulic hoses inside the device when using the forklift 4 1 EXTERNAL DIMENSIONS AND WEIGHT SPARTUS Pro CUT HD 2050 length x width...

Страница 14: ...is work can only be carried out by an authorized electrician in the field of operating electrical equipment and installations up to 1 kV Connection parameters are described in the TECHNICAL DATA chapter Before connecting machine to the network it is recommended to check the insulation resistance which should not exceed 1 MV When the machine has stood for more than 15 days in an unheated room a che...

Страница 15: ...1 STANDARD SHUTDOWN At the end of the cycle or during operation it is possible to stop the machine with the STOP button on the control panel or the STOP virtual key in the computer program 6 3 2 EMERGENCY STOP In an emergency you can stop the machine at any time with the EMERGENCY STOP switch located on the control panel 6 4 CONTINUATION OF WORK AFTER EMERGENCY STOP OR FAULT If in an emergency the...

Страница 16: ...X and Y axis with a dry cloth clean the table surface from waste materials remaining after the device s work Lack of systematic wiping off linear guides will result in premature corrosion of drive components and damage to linear trolleys of the device In practice properly maintained elements mentioned above will help the machine to reach a lifetime service of 12 18 months during the production pro...

Страница 17: ...ing gas and air lines in the event of any faults they must be rectified before putting the machine into operation wipe the linear guides of the X and Y axis with a dry cloth These activities must be carried out with the device powered off 8 3 DAILY MAINTENANCE LIST OF ACTIONS AFTER ENDING WORK clean spatters and dust off the burner with a dry cloth use the compressed air to blow out dust and spatt...

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