background image

 

 

      Form 

483S 

 

 

 

     Rev 

Jan 

09 

 

 

Page 22 of 53  

 
6.1.1 

Remove the packaging/protection from the Radiant Tubes and ensure that they are clear internally.  Place the 
Radiant Tubes on trestles, providing 150mm minimum clearance above the floor and space 190mm apart with 
the ends of the tubes in line.  Ensure that the welded seam of the tube is in contact with the hanger bracket 
(see 6.1.2 below) i.e. facing away from the reflector. 

 

Assemble the U bend to the tubes with the two threaded holes facing upwards, ensuring that the U bend 
engages fully.  Using two 5/16" BSW hexagon socket setscrews (from fastenings pack) secure the U bend to 
the Radiant Tubes. 

 

IMPORTANT

: Failure to assemble the Radiant tubes with their welded seam facing away from the reflector will 

void the manufactures warranty. 

 
6.1.2 

Assemble the two Hanger Brackets to the Radiant Tubes using two 'U' bolts per bracket (from fastenings pack) 
and position along the Radiant Tubes as shown in Fig 17.  Tighten the nuts sufficiently to retain the Hanger 
Brackets.  Do not over tighten. 

 
6.1.3 

Place one Torctite Coupling over the open end of the R.H. Radiant Tube (viewed from the open end of the 
tubes) ensuring that it engages fully, up to the stop.  Assemble the Control Box to the R.H. Radiant Tube 
ensuring that it engages fully into the Torctite Coupling (up to the stop) and is positioned vertically with the door 
latch uppermost (see Fig 9a).  Tighten the nuts of the Torctite Coupling to secure the Control Box to the Radiant 
Tube taking care to support the Control Box in line with the axis of the tube. 

 

NOTE:  Tighten the Torctite Coupling screws alternately whilst continually checking for slackness of the joint. 

 
6.1.4 

Place the second Torctite Coupling over the open end of the L.H. Radiant Tube ensuring that it engages fully, 
up to the stop.  Assemble the Fan Assembly to the LH Radiant Tube, ensuring that it engages fully into the 
Torctite Coupling (up to the stop) and is positioned as follows:- 

Horizontal Mounting:

 fan outlet horizontal and facing away from the adjacent Control Box for flueless 

applications and either horizontal or vertical (facing upwards) for flued applications. 

Angle Mounting

: fan outlet vertical (facing upwards) for either flueless or flued applications. 

 
Tighten the nuts of the Torctite Coupling to secure the Fan Assembly tot he Radiant Tube taking care to support 
the Fan Assembly in line with the axis of the tube (see Fig. 9a). 

 

 
NOTE:  Tighten the Torctite Coupling screws alternately whilst continually checking for slackness of the joint. 

 
6.1.5 

Place the Reflector Panel onto the Hanger Brackets, positioning the Reflector at the Control Box end 

 

between the bracket and the Torctite Coupling.  Clamp the Reflector to the Hanger Brackets using the 

 

retainers and M6 setscrews and washers (fastenings Pack - qty 4) as shown in Fig 17. 

 
6.1.6 

Position the Reflector End Panel (notched) over the Radiant Tubes and into the end of the Reflector Panel with 
the End Panel flange flush with the end of the Reflector.  Secure the Reflector End Panel to the Reflector Panel 
by use of 6 'U' type speed clips provided (fastenings pack); 2 clips per facet of Reflector Panel, as shown in Fig 
17. 

 
 

Repeat the procedure to attach the Reflector End Panel (plain) to the opposite end of the Reflector. 

 
6.1.7 

The appliance should now be raised and suspended from previously fixed chains or drop rods as detailed in 
Section 5.1, at suspension points indicated in Fig 17.  Rope or webbing slings should be used when lifting from 
above.  If using a forklift to position the appliance, ensure that the appliance is balanced on the forks prior to 
lifting. 

 
6.1.8 

If combustion air is to be ducted to the appliance, attach a length of flexible ducting to the Air Inlet Adaptor of 
the Control Box by the use of a suitable hoseclip.  Attach the inlet end of the hose to any fixed ducting, also by 
the use of a suitable hoseclip, allowing for adequate movement of the appliance. 

 
6.1.9 

Connect the gas supply in accordance with Section 5.2 - Gas Supply, of these installation instructions. 

Содержание CBU09

Страница 1: ...G INSTRUCTIONS Gas Fired Products UK Ltd Chapel Lane Claydon Ipswich Suffolk IP6 0JL England Tel 01473 830551 Fax 01473 832055 E mail info spaceray co uk www spaceray co uk CBU09 CBU12 CBU15 SRU25 ERU...

Страница 2: ......

Страница 3: ...U30 SRU35 27 29 6 4 SRU40 SRU45 30 32 6 5 SRL09 12 15 33 35 6 6 SRL 25 36 38 6 7 SRL 30 35 39 41 6 8 SRL 40 45 42 44 7 Commissioning 45 47 7 1 Ignition 45 7 2 Shut Down 45 7 3 Checking Gas Pressure 45...

Страница 4: ...be followed to prevent incorrect operation or installation of the heater which may cause minor injury or property damage 2 INSTALLER RESPONSIBILITY The installer is responsible for the following The...

Страница 5: ...ly 3A Dimensions CBU 09 3 10m x 0 46m SRL 09 5 493m x 0 34m Weight CBU 09 31kg SRL 09 27kg Gas Connection R Flue Size 100mm Table 2 MODEL CBU12 SRL12 N CBU12 SRL12 L Heat Input 11 4 kW Hs 10 3 kW Hi A...

Страница 6: ...SRL 15 27kg Gas Connection R Flue Size 100mm Table 4 MODEL SRU25 SRL25 ERU25 N SRU25 SRL25 ERU25 L Heat Input 23 0 kW Hs 20 7 kW Hi Appliance Type II2H3 A2 B22 C52 Appliance Category II2H3 Adjusted f...

Страница 7: ...A Dimensions SRU30 5 51m x 0 715m SRL30 9 955m x 0 34m Weight SRU30 66kg SRL30 62kg Gas Connection R Flue Size 100mm Table 6 MODEL SRU35 SRL35 N SRU35 SRL35 L Heat Input 34 5 kW Hs 31 1 kW Hi Applianc...

Страница 8: ...Dimensions SRU40 6 97m x 0 715m SRL40 13 00m x 0 34m Weight SRU40 81kg SRL40 79kg Gas Connection R Flue Size 100mm Table 8 MODEL SRU45 SRL45 N SRU45 SRL45 L Heat Input 47 0 Kw Hs 42 3 Kw Hi Appliance...

Страница 9: ...g the following Control Box Assembly Fan Assembly U Bend Hanger Bracket Torctite Coupling Fastenings Pack Radiant Tube 76 2 x 4572 Radiant Tube 76 2 x 2285 Reflector Panel 2540 long Reflector End Pane...

Страница 10: ...l Box Assembly Fan Assembly U Bend Hanger Brackets Torctite Coupling Fastenings Pack Radiant Tube 101 6 x 4572 Radiant Tube 101 6 x 1524 Reflector Panel long Reflector Panel short Reflector End Panel...

Страница 11: ...SRL25 Carton containing the following Control Box Assembly Fan Assembly Hanger Brackets Torctite Coupling Fastenings Pack Radiant Tube 76 2 x 4572 Reflector Panel 1511 short Reflector Panel 3035 long...

Страница 12: ...the following Control Box Assembly Fan Assembly Hanger Brackets Torctite Coupling Fastenings Pack Radiant Tube 101 6 x 4572 Radiant Tube 101 6 x 3048 Radiant Tube Assy turbulator Reflector Panel 3035...

Страница 13: ...to provide a slope up to the fan of between 25 mm and50 mm The appliance should be located with respect to building construction and other equipment to permit access to the appliance for servicing etc...

Страница 14: ...urning tube out prematurely Assemble bracket and turnbuckle to inlet end of control as shown 5 1 5 Adjust the turnbuckle until control box is level Use a levelling device to verify Turnbuckle Bracket...

Страница 15: ...ctions must be self supporting The gas pipe work must not bear any of the weight of the heater or any other suspended assembly 5 2 1 Natural Gas G20 at 20mbar nominal supply pressure appliance cat 2H...

Страница 16: ...pliance should be connected to a permanent piped supply of LPG with pipes of adequate size to achieve a gas supply pressure between the maximum and minimum valves stated above measured at the applianc...

Страница 17: ...ia a fused 3 pin plug and unswitched shuttered socket both complying with the requirements of National or Local Regulations Neither thermostat nor switch are supplied as standard equipment N B In the...

Страница 18: ...horizontal distance between a radiant heater and a vent opening shall be 6 six times the vent height in the case of wall openings 3 three times the vent height in the case of roof openings 5 4 1 2 Ven...

Страница 19: ...us rise from the appliance of 25mm per 1m length The ventilation requirements for flued appliances is set out in BS 6896 1991 and must be applied The following is guidance to the standard 5 4 2 1 Natu...

Страница 20: ...d any rigid ducting and be secured to the Air Inlet with hose clips Where outside combustion air is ducted directly to the burner s the low level natural ventilation openings shall be not less than 50...

Страница 21: ...0926 00 Concentric vent 150 100mm 3 97 0016 5 Flue Single pipe 100mm Max 8m 4 97 0016 5 Combustion Air single pipe 100mm 5 93 0046 5L6 Elbow single pipe 100mm 3 shown 6 SpaceRay Fresh air connector 7...

Страница 22: ...C32 is not approved for the CBU15 SRL15 Type C32 is approved U Tube models only Fig 16 5 2 4 8 TypeC52 When fresh air for combustion and the flue outlet are from different pressures zones as shown in...

Страница 23: ...Fig 17 7 5 1 5 0 1 9 5 0 U Type Speed Clip Reflector End Panel Reflector Panel Reflector End Panel U Bend Radiant Tube 3 x 2 285m Hanger Bracket 2 pos Burner Box Fan Assembly Torctite Coupling A S S B...

Страница 24: ...the stop and is positioned as follows Horizontal Mounting fan outlet horizontal and facing away from the adjacent Control Box for flueless applications and either horizontal or vertical facing upwards...

Страница 25: ...he 3 pin electrical socket provided fastenings pack as follows Brown Red to terminal marked L Blue Black to terminal marked N Green Yellow to terminal marked 7 External fuse rating required 3A See Sec...

Страница 26: ...racket 3 pos Radiant Tube 3 x 4 572m 1 5 0 A Reflector Clamp Torctite Coupling Burner Box S Suspension Point B Reflector Location S B 2 2 5 0 S S B S Fan Assembly Reflector End Panel U Type Speed Clip...

Страница 27: ...ss applications and either horizontal or vertical facing upwards for flued applications Angle Mounting fan outlet vertical facing upwards for either flueless or flued applications Tighten the nuts of...

Страница 28: ...the 3 pin electrical socket provided fastening pack as follows Brown Red to terminal marked L Blue Black to terminal marked N Green Yellow to terminal marked 7 External fuse rating required 3A See Sec...

Страница 29: ...racket 3 pos Radiant Tube 4 x 4 572m Torctite Coupling Burner Box S B S U Bend Reflector End Panel Fan Assembly U Type Speed Clip Reflector End Panel Reflector Panel A Reflector Clamp B Reflector Loca...

Страница 30: ...vertically with the door latch uppermost see Fig 9 Tighten the nuts of the Torctite Coupling to secure the Control Box to the Radiant Tube taking care to support the Control Box in line with the axis...

Страница 31: ...he appliance is balanced on the forks prior to lifting 6 3 8 If combustion air is to be ducted to the appliance attach a length of flexible ducting to the Air Inlet Adaptor of the Control Box by use o...

Страница 32: ...ed Clip Radiant Tube 4 x 4 572m Radiant Tube 4 x 1 524m Hanger Bracket 4 pos B Reflector Location A Reflector Clamp S Suspension Point Reflector End Panel U Type Speed Clip Torctite Coupling Burner Bo...

Страница 33: ...d portion of the U bend as shown in Fig 22 Rivet the U Bend to the Radiant Tube assemblies using the two 5 x 10 rivets provided fastenings pack Fig 22 6 4 3 Assemble the four Hanger Brackets to the Ra...

Страница 34: ...nel as shown in Fig 21 Repeat the procedure to attach the Reflector End Panel plain to the opposite end of the Reflector 6 4 8 The appliance should now be raised and suspended from previously fixed ch...

Страница 35: ...9 3 0 4 2 7 2 1 3 4 2 1 5 0 Fan Assembly U Type Speed Clip Reflector End Panel Reflector End Panel Reflector Panel Short Reflector Panel Long 5 0 S Suspension Point B Reflector Location A Reflector C...

Страница 36: ...plications Tighten the nuts of the Torctite Coupling to secure the Fan Assembly to the Radiant Tube taking care to support the Fan Assembly in line with the axis of the tube NOTE Tighten the Torctite...

Страница 37: ...quired clearance from combustibles see section 5 1 4 when routing the cable from Fan to Control Box 6 5 11 Using twin core and earth flexible supply cable as specified in Section 5 3 2 suitable for 23...

Страница 38: ...Type Speed Clip 8 0 8 0 Radiant Tube 3 x 4 572m S Suspension Point A Reflector Clamp B Reflector Location Hanger Bracket 4 pos Reflector Panel Long Burner Box Torctite Coupling B S 1 5 0 4 2 7 2 2 9 3...

Страница 39: ...of the tube NOTE Tighten the Torctite Coupling screws alternately whilst continually checking for slackness of the joint 6 6 5 The two sections of the appliance should now be raised and suspended fro...

Страница 40: ...Blue Black to terminal marked N Green Yellow to terminal marked 7 Connect this 3 pin plug to the electrical socket marked mounted in the side of the Control Box Due consideration should be given to t...

Страница 41: ...nger Bracket 4 pos Reflector Panel Long S Suspension Point A Reflector Clamp B Reflector Location Radiant Tube 4 x 4 572m Torctite Coupling Burner Box 1 5 0 4 2 7 2 2 9 3 0 B S S U Type Speed Clip Ref...

Страница 42: ...e taking care to support the Control Box in line with the axis of the tube NOTE Tighten the Torctite Coupling screws alternately whilst continually checking for slackness of the joint 6 7 4 Place a se...

Страница 43: ...end of the Reflector 6 7 9 If combustion air is to be ducted to the appliance attach a length of flexible ducting to the Air Inlet Adaptor of the Control Box by use of a suitable hoseclip Attach the i...

Страница 44: ...Tube 4 x 4 572m Radiant Tube 4 x 3 048m A Reflector Clamp Radiant Tube 4 x 4 572m c w Turbulator 3 0 8 6 B Reflector Location S Suspension Point 2 9 6 0 8 9 3 2 A 5 8 4 7 S S B 2 9 6 0 S S S 1 5 0 B S...

Страница 45: ...pport the control box in line with axis of the tube NOTE Tighten the Torctite Coupling screws alternately whilst continually checking for slackness of the joint 6 8 4 Place a second Torctite Coupling...

Страница 46: ...Bracket to each other using two U type speed clips fastenings pack as shown in Fig 27 Screw the remaining 6 retainers to each of the other Hanger Brackets to provide location for the Reflector Panels...

Страница 47: ...tating and the appliance ignition control go to lockout condition 7 1 8 To repeat the ignition sequence it will be necessary to switch off the electricity supply to the appliance for a period of 10 se...

Страница 48: ...s OUT Control Valve test nipple and connect the free end of the manometer tube permanently connected to the manometer test nipple inside the rear panel of the control box to this test nipple See Fig 2...

Страница 49: ...empt at re ignition 7 5 3 Switch off the electricity supply to the appliance and re connect the electrical plug on the fan leads to the socket marked mounted in the side of the Control Box 8 SERVICING...

Страница 50: ...ner Bracket and remove the Burner Clamp Unscrew the Burner from the Injector Fitting and lift out of the Control Box Clean by use of a stiff brush to remove any deposits 8 2 4 2 Inspect the Injector a...

Страница 51: ...ect functioning and are set to the user requirements 9 REPLACING COMPONENTS IMPORTANT Disconnect gas and electricity supplies to the appliance before carrying out any repair work This work can be carr...

Страница 52: ...tre of the Air Inlet Baffle Plate 9 4 2 Unscrew the two No 8 x 12 self tapping screws securing the Air Proving Switch to the floor of the Control box and lift out with the electrical leads attached 9...

Страница 53: ...cing a Neon Indicator pass it through the mounting hole in the floor of the Control Box and press the spring fixing washer over the body of the Neon Indicator and up against the Control Box floor pane...

Страница 54: ...x door is closed and secured with the two toggle latches The heater will not operate with the door open 11 2 Turn on the gas supply to the appliance 11 3 Set any time switches or thermostats to demand...

Страница 55: ...Form 483S Rev Jan 09 Page 53 of 53 NOTES GB IE ES IT PT...

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