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P/N SCM2-0111

Model 

SCM

 Air to Water Heat Pump — Installation, Operation & Maintenance Manual

Hazard definitions

The  following  terms  are  used  throughout  this  manual  to  bring 

attention  to  the  presence  of  potential  hazards  or  to  important 

information concerning the product.

  Indicates an imminently hazardous situation which, 

if not avoided, WILL result in death, serious injury or 

substantial property damage.

  Indicates an imminently hazardous situation which, 

if not avoided, COULD result in death, serious in-

jury or substantial property damage.

  Indicates an imminently hazardous situation which, 

if not avoided, MAY result in minor injury or property 

damage.

  Used to notify of special instructions on installation, 

operation  or  maintenance  which  are  important  to 

equipment, but not related to personal injury haz-

ards.

Model SCM overview

The  SPACE  PAK  Model  SCM  Heat  pump/chiller  is  a  self 

contained reverse-cycle heat-pump that provides a continuous 

supply of heated or chilled water for various purposes, such as: 

residential  or  small  commercial  building  heating  and  cooling; 

and  specialty  applications,  such  as  computer  room  cooling  or 

industrial/agricultural conditioning and dehumidification.
Model SCM Chillers are available in three- and five-ton nominal 

capacities.  Both  use  the  same  general  design  and  operating 

principals.
Each chiller contains 

TWO isolated refrigeration systems

 of 

equal size to cool or heat the delivered water supply. The two 

systems can operate individually or in tandem to achieve 50% 

or 100% capacity. The major components of each system are:
•  A hermetically sealed refrigeration compressor & motor.
•  An outside coil to reject heat (in cooling) or absorb heat (in 

heating) from the surrounding ambient air.

•  A fan and motor to force air over the outside coil; a shell-

and-tube refrigerant-to-water heat exchanger to absorb heat 

(in cooling) or supply heat (in heating) to the delivered water 

flow.

•  An electronic expansion valve to throttle the refrigerant flow 

in both heating and cooling modes of operation, responding 

to varying load on the system. 

•  Additionally, each system contains a reversing valve (to se-

lect  between  heating  and  cooling  operation)  and  sensors 

and safety circuits to monitor and protect the equipment from 

potentially damaging or dangerous operating conditions.

A single water circuit connects both internal heat exchangers, 

and  contains  sensors  to  measure  entering  and  leaving  water 

temperatures.  A  mechanical  flow  switch  safety  ensures 

continuous water flow while either of the two refrigerant systems 

is operating. All components are contained within a supporting 

structure and enclosure sufficient to allow stand-alone outdoor 

installation in all temperate climates.
All operation and protections are managed by a microprocessor 

controller  which  operates  the  individual  systems,  determines 

all  operating  parameters,  and  monitors  the  condition  of  each 

system.  A  simple  interface  communicates  with  the  indoor  air 

handler, heat exchanger, or other load. 

codes and electrical requirements

•  This product must be installed in accordance with all appli-

cable  codes.  Where  instructions  in  this  manual  differ  from 

specific local requirements, defer to the local codes.

•  The  electrical  installation  must  also  comply  with  the  latest 

edition  of:  in  the  U.  S.  —  National  Electrical  Code  ANSI/

NFPA No. 70; in Canada — CSA C22.1 Canadian Electrical 

Code Part 1. Wiring must be N.E.C. Class 1. Use only cop-

per wire, rated for 120°F and sized for the load listed in this 

manual.

• 

Electrical shock hazard

 — Disconnect all electrical power 

before servicing the unit. Also, the unit must be grounded in 

accordance with the Electrical Code listed above.

Refrigerant

•  Refrigeration system is factory charged with R410A refriger-

ant, and requires no additional service during installation. Any 

repair, diagnosis or maintenance service to the refrigeration 

system must be performed by a qualified technician. No alter-

nate refrigerants, lubricants or additives are approved for this 

unit. Any use of alternate or non-approved materials in the re-

frigeration system may result in personal injury or equipment 

damage, and will void the manufacturer’s warranty. 

Liquid side

• 

The fluid in the liquid side of the Model SCM must be 

an anti-freeze/water mix.

 The antifreeze percentage must 

be at least 10%. Follow guidelines in this manual to find the 

required antifreeze mix for the application. Thoroughly flush 

the system before filling.

•  The system must be supplied with a pump sized to provide 

the minimum flow rates specified in this manual. Pump selec-

tion must consider the pressure loss through the system and 

its  components  plus  the  pressure  loss  through  the  SCM’s 

heat exchanger and internal components. The pump must 

be rated for use with chilled water/glycol mixture.

•  Install  a  y-strainer  at  the  liquid  input  of  the  heat  pump  as 

shown  in  this  manual  to  prevent  damage  to  the  heat  ex-

changer from sediment.

• 

DO  NOT  use  for  potable  water  heating

.  The  single-wall 

heat exchanger is not suitable for the application.

Ambient limits

•  See information in this manual for heating and cooling per-

formance versus ambient temperature.

•  For  applications  requiring  cooling  at  outdoor  temperatures 

below 55°F, contact SpacePak Technical Support for assis-

tance.

• 

DO NOT disconnect power in cold temperatures

. Power 

must be on to allow the anti-freeze cycle to operate.

ScM controller

•  The SCM electronic controller is factory configured. DO NOT 

adjust the control settings. If special operating characteris-

tics  are  required,  contact  SpacePak  Technical  Support  for 

availability and instructions.

  Failure to comply with all of the guidelines BE-

LOW  could  result  in  death,  serious  injury  or 

substantial property damage.

Section 1:  ReAD BeFoRe PRoceeDinG

Содержание SCM-036

Страница 1: ...al contact SpacePak Technical Support for assis tance and supplemental instructions Call 413 564 5530 in Westfield MA or visit our website at www spacepak com to send an e mail or review technical literature Section 1 READ BEFORE PROCEEDING Model SCM overview 2 Section 2 Specifications and ratings Section 3 DIMENSIONS Section 4 LOCATION MOUNTING Prepare the unit 5 Location 5 Handling 5 Mounting pa...

Страница 2: ...cessor controller which operates the individual systems determines all operating parameters and monitors the condition of each system A simple interface communicates with the indoor air handler heat exchanger or other load Codes and electrical requirements This product must be installed in accordance with all appli cable codes Where instructions in this manual differ from specific local requiremen...

Страница 3: ...draw This pump is supplied by the installer Add the current draw of the pump to the values listed above Adjust the MCA accordingly Performance at 95 ambient temperature 45 water Performance at 47 ambient temperature 115 water Figure 2 Model SCM coding Typical model S C M 0 6 0 A 4 Position 1 2 3 4 5 6 7 8 Designation Unit Type Capacity Series Refrigerant type Values SCM SpacePak Heat Pump Chiller ...

Страница 4: ... Front to return Cabinet depth Mounting lug depth Mounting lug centers Bottom to return Bottom to supply Base to bottom edge of lower fan Overall Height Return connec tion Supply connec tion Overall width Mounting lug centers Lug center to edge SCM 036 1 10 17 3 4 17 3 8 15 3 4 5 1 2 15 1 4 25 53 1 NPT 1 NPT 43 3 8 27 1 2 7 15 16 SCM 060 1 10 17 3 4 173 8 15 3 4 5 1 2 15 1 4 25 53 1 NPT 1 NPT 43 3...

Страница 5: ...ir generated by the heat pump chiller All clearances must be maintained to ensure free air flow into and out of the enclo sure Make sure no other equipment located in the space will be affected by the unit s air flow Handling See Figure 4 Place padding at pressure points to prevent damage to the enclosure Use caution when handling The unit is heavy and could cause severe injury or damage if droppe...

Страница 6: ...e this valve to fill the system with the required glycol water mixture 1 SpacePak heat pump chiller 2 Pump by installer see instruc tions in this manual for sizing infor mation 3 Drain valve 4 Isolation valve typical install where shown 5 Y strainer must be installed where shown to prevent sediment from damaging or clogging the chiller heat exchanger 6 Expansion tank diaphragm or blad der type 7 A...

Страница 7: ...l SCM Air to Water Heat Pump Installation Operation Maintenance Manual Section 5 Glycol water system continued Figure 7 SpacePak Chiller with two air handlers parallel piping see page 8 for instructions see legend on page 6 ...

Страница 8: ...e sys tem Galvanizing will react with the glycol and can cause glycol degradation and sludge in the system 2 Charge the expansion tank to 15 PSIG with no water or pressure in the system 3 Install the system piping DO NOT connect the SpacePak unit to the system piping until the system has been cleaned as required below Clean the system 1 The SCM must NOT be connected to the system during this proce...

Страница 9: ...low for a pump load of no more than 5 amps at 110 VAC 2 5 amps at 230 VAC If the pump load exceeds this provide a separate power source to the pump DO NOT feed power to the pump from the SpacePak air handler panel Optional electric immersion heater Provide a separate power source and overcurrent protection for the optional heater if used Refer to the Installa tion and Operation Manual supplied wit...

Страница 10: ...For multiple air handler applications provide a 3 way valve to control water flow to the air handler When the zone thermostat activates the SCM the valve will be activated by the SpacePak air handler The valve load must not exceed 20 va at 24 VAC If the valve load is higher connect a relay coil to the air handler terminals Feed 24 VAC power to the valve through the relay from a separate 24 VAC tra...

Страница 11: ...L TRANSFORMER ELECTRONIC LEGEND 4VI REVERSING VALVE 1 4V2 REVERSING VALVE 2 HP1 HIGH PRESSURE CUTOUT SW HP2 HIGH PRESSURE CUTOUT SW LP1 LOW PRESSURE CUTOUT SW LP2 LOW PRESSURE CUTOUT SW FS WATER FLOW SWITCH OT LEAVING WATER TEMP CT11 OUTSIDE COIL TEMP CT21 OUTSIDE COIL TEMP AT AMBIENT TEMPERATURE CT12 INSIDE COIL TEMP SUT1 SYSTEM 1 SUCTION TEMP CT22 INSIDE COIL TEMP SUT2 SYSTEM 2 SUCTION TEMP 1 2 ...

Страница 12: ...he pump symbol will begin flashing 3 After 1 to 2 minutes the pump symbol will change to con stant display and the pump will begin circulating 4 Assuming the water is outside of the heating temperature range below 120 deg the refrigeration system will initiate and the 1 or 3 or both numerals will begin flashing 5 After 1 to 2 minutes the 1 or 3 or both numerals will change to constant the compress...

Страница 13: ... 13 P N SCM2 0111 Model SCM Air to Water Heat Pump Installation Operation Maintenance Manual Figure 12 Controller display Section 7 Start up and test continued ...

Страница 14: ...gh heat exchanger Flow should be a minimum of 11 GPM for SCM060 or 8 GPM for SCM036 Low compressor suction pres sure in cooling Insufficient no water flow Look for alarm symbol and FL fault code Clean strainer screen Clear blockage Remove air in piping Verify operation condition of water pump Cooling operation in low ambient Confirm outdoor ambient is lower than typical for cooling operation e g 5...

Страница 15: ...ions to reset cooling setpoints No load rapid temperature drop Ensure compressors are al lowed to run a minimum of three minutes before reaching desired temperature Verify cooling fuction when there is sufficient heat load to allow continuous operation Low outlet glycol water tempera ture in heating Dirty coil damaged or improperly operating fans Visually inspect coil condition and fan operation C...

Страница 16: ...low Antifreeze Protection Setpoint Check Flow Rate Check For Blockage in Piping FL Flow Switch Error Inadequate Water Flow Rate Verify or Increase Glycol Concentration and Contact Mestek Technical Support for Instructions to Lower Alarm Setpoint HP1 HP2 High Pressure Alarm System1 System2 Discharge Pressure Exceeds Maximum Allowable Cooling Mode Check for Dirty Coil Check for Restricted Air Flow C...

Страница 17: ...ol water system piping and components Repair or replace any defective components Repair all leaks im mediately Close the isolation valves on either side of the y strainer at the SpacePak heat pump chiller return connection Remove the screen and inspect for sediment Clean if necessary If the strainer has become clogged with sediment deter mine whether the system needs to be drained cleaned and re f...

Страница 18: ...tch HF68P 1 NPT 2000 3619 Relay JQX 105F 4 220 240V 30A 2000 3711 Transformer 41X26 5F 220 230VAC 50 60Hz 11 5VAC 0 6A 2001 3605 High Pressure Switch H20PS 3 2MPa 4 4MPa 2001 3608 Overload Pressure Switch H20PS 2 8MPa 3 6MPa 2003 1402 Electronic Modulating Valve SPF 16D32 9 5kW 2004 1437 4 Way Valve C03C01S SHF 9H 35U STF 0203G R410A 3404 3301 Fan Motor GAL045H6 225 K01 YDK 45X 6D 3500 2701 Propel...

Страница 19: ...ent Temp Water Supply Temp Capacity Chiller Power Chiller COP Deg F Deg F BTU hr Watts 45 115 35 536 3 855 2 70 32 110 26 295 3 472 2 22 20 105 20 245 3 103 1 91 5 Ton SpacePak chiller Cooling 47 F water Ambient Temp Capacity Chiller Power Chiller COP Chiller EER Deg F BTU hr Watts 82 61 526 5 150 3 50 11 95 95 54 621 5 881 2 72 9 29 105 45 668 6 643 2 01 6 87 Heating Ambient Temp Water Supply Tem...

Страница 20: ...roduct or parts thereof c to any workmanship of the installer of the Product This limited warranty is conditional upon a shipment to the Manufacturer of that part of the Product thought to be defective Goods can only be returned with prior written approval from the Manufacturer All returns must be freight prepaid b determination in the reasonable opinion of the Manufacturer that there exists a def...

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