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P/N SCM2-0111

Model 

SCM

 Air to Water Heat Pump — Installation, Operation & Maintenance Manual

Section 7:  Start-up and test

BEFORE starting the unit

 

Electrical shock hazard

 — Disconnect all electri-

cal power before proceeding with the following.

 

Verify  that  the  system  and  all  components  have  been  in-

stalled  in  accordance  with  this  manual  and  all  applicable 

codes and instructions.

 

Inspect the SpacePak heat pump/chiller and all other system 

components. All  components  should  be  in  good  condition 

and operational.

 

Inspect the water piping for any signs of leakage.

  Repair all system leaks. Leakage will cause pressure 

to drop, preventing the heat pump/chiller from oper-

ating. Leaks also allow introduction of excess make-

up water, whether filled automatically or manually.

 

Check  system  pressure.  The  pressure  should  be  at  least 

15 PSIG with heat pump/chiller not in operation.

 

Check all wiring connections to ensure terminal connections 

are tight and all wiring is in place.

Start the SpacePak heat pump/chiller

Start in cooling mode.

1.  Apply power to the unit
2.  The display (Figure 12, page 13) should show the start se-

quence — uC2, then 2.0, then the current water tempera-

ture. No other symbol should appear.

3.  When the display shows only temperature, lower the thermo-

stat setpoint below the current room temperature.

4.  This begins a call for cooling, and the pump symbol will begin 

to flash.

5.  After 1 to 2 minutes, the pump symbol will change to con-

stant display, and the pump will begin circulating. 

6.  Assuming  the  water  is  outside  of  the  cooling  temperature 

range  (above  42  deg)  the  refrigeration  system  will  initiate 

and the 1, or 3, or both numerals will begin flashing. 

7.  After 1 to 2 minutes, the 1, or 3, or both numerals will change 

to constant, the compressor symbol will turn on and one or 

both compressors will start.

8.  Observe for any alarms, errors, or faulty operation (noises, 

vibration, etc)

9.  When operation is deemed satisfactory, raise the  thermostat 

set-point or turn it off.

10. The pump will run for approximately two minutes after the 

compressor shutdown.

Start in heating mode.

1.  When  the  pump  has  stopped,  change  the  thermostat  to 

Heating (if applicable) and raise the set point above current 

room temperature.

2.  This initiates a call in Heating mode. The pump symbol will 

begin flashing.

3.  After 1 to 2 minutes, the pump symbol will change to con-

stant display, and the pump will begin circulating. 

4.  Assuming  the  water  is  outside  of  the  heating  temperature 

range (below 120 deg) the refrigeration system will initiate 

and the 1, or 3, or both numerals will begin flashing.

5.  After 1 to 2 minutes, the 1, or 3, or both numerals will change 

to constant, the compressor symbol will turn on and one or 

both compressors will start.

6.  Observe for any alarms, errors, or faulty operation (noises, 

vibration, etc).

Anti-freeze cycle

1.  Should the water temperature drop to 34°F during periods of 

non-use, the pump will start and the antifreeze heater (op-

tional, when installed) will energize and continue to operate 

until the temperature reaches 38°F. 

2.  If the water temperature continues to fall and reaches 33°F, 

the Alarm symbol and Fault Code AL will be displayed, and 

the unit will automatically start in heating mode. It will con-

tinue to run until the water temperature reaches 38°F.

3.  NOTE: This provides the maximum level of protection in all 

cases, but may use energy unnecessarily when a suitable 

concentration of glycol anti-freeze is installed. When freeze 

protection is sufficient, these value can be adjusted to low-

er temperatures. Contact technical support for guidance in 

re-configuring these parameters, however it must be under-

stood that the installer is responsible for ensuring sufficient 

freeze protection to the lowest temperature allowed.

24-Hour follow-up

Approximately 24 hours after start-up and testing, return to the 

installation  to  verify  proper  operation.  Perform  the  following 

checks.

 

Check system pressure. Add additional glycol/water mixture 

if needed to restore pressure. (Pressure can drop as air is 

removed from the system by the air vents.)

 

Sample the glycol/water mixture in the system. Verify inhibi-

tor and glycol levels.

 

Inspect the piping and components to ensure there are no 

leaks. Repair any leaks immediately.

 

Close the isolation valves on either side of the y-strainer at 

the SpacePak heat pump/chiller return connection. Remove 

the screen and inspect for sediment. Clean if necessary.
•  If the strainer has become clogged with sediment, deter-

mine whether the system needs to be drained, cleaned 

and  re-filled.  Excessive  sediment  accumulation  in  the 

strainer will reduce flow and cause the unit to shut down.

 

Cycle the system on heating and cooling. Verify that all com-

ponents operate correctly.

Содержание SCM-036

Страница 1: ...al contact SpacePak Technical Support for assis tance and supplemental instructions Call 413 564 5530 in Westfield MA or visit our website at www spacepak com to send an e mail or review technical literature Section 1 READ BEFORE PROCEEDING Model SCM overview 2 Section 2 Specifications and ratings Section 3 DIMENSIONS Section 4 LOCATION MOUNTING Prepare the unit 5 Location 5 Handling 5 Mounting pa...

Страница 2: ...cessor controller which operates the individual systems determines all operating parameters and monitors the condition of each system A simple interface communicates with the indoor air handler heat exchanger or other load Codes and electrical requirements This product must be installed in accordance with all appli cable codes Where instructions in this manual differ from specific local requiremen...

Страница 3: ...draw This pump is supplied by the installer Add the current draw of the pump to the values listed above Adjust the MCA accordingly Performance at 95 ambient temperature 45 water Performance at 47 ambient temperature 115 water Figure 2 Model SCM coding Typical model S C M 0 6 0 A 4 Position 1 2 3 4 5 6 7 8 Designation Unit Type Capacity Series Refrigerant type Values SCM SpacePak Heat Pump Chiller ...

Страница 4: ... Front to return Cabinet depth Mounting lug depth Mounting lug centers Bottom to return Bottom to supply Base to bottom edge of lower fan Overall Height Return connec tion Supply connec tion Overall width Mounting lug centers Lug center to edge SCM 036 1 10 17 3 4 17 3 8 15 3 4 5 1 2 15 1 4 25 53 1 NPT 1 NPT 43 3 8 27 1 2 7 15 16 SCM 060 1 10 17 3 4 173 8 15 3 4 5 1 2 15 1 4 25 53 1 NPT 1 NPT 43 3...

Страница 5: ...ir generated by the heat pump chiller All clearances must be maintained to ensure free air flow into and out of the enclo sure Make sure no other equipment located in the space will be affected by the unit s air flow Handling See Figure 4 Place padding at pressure points to prevent damage to the enclosure Use caution when handling The unit is heavy and could cause severe injury or damage if droppe...

Страница 6: ...e this valve to fill the system with the required glycol water mixture 1 SpacePak heat pump chiller 2 Pump by installer see instruc tions in this manual for sizing infor mation 3 Drain valve 4 Isolation valve typical install where shown 5 Y strainer must be installed where shown to prevent sediment from damaging or clogging the chiller heat exchanger 6 Expansion tank diaphragm or blad der type 7 A...

Страница 7: ...l SCM Air to Water Heat Pump Installation Operation Maintenance Manual Section 5 Glycol water system continued Figure 7 SpacePak Chiller with two air handlers parallel piping see page 8 for instructions see legend on page 6 ...

Страница 8: ...e sys tem Galvanizing will react with the glycol and can cause glycol degradation and sludge in the system 2 Charge the expansion tank to 15 PSIG with no water or pressure in the system 3 Install the system piping DO NOT connect the SpacePak unit to the system piping until the system has been cleaned as required below Clean the system 1 The SCM must NOT be connected to the system during this proce...

Страница 9: ...low for a pump load of no more than 5 amps at 110 VAC 2 5 amps at 230 VAC If the pump load exceeds this provide a separate power source to the pump DO NOT feed power to the pump from the SpacePak air handler panel Optional electric immersion heater Provide a separate power source and overcurrent protection for the optional heater if used Refer to the Installa tion and Operation Manual supplied wit...

Страница 10: ...For multiple air handler applications provide a 3 way valve to control water flow to the air handler When the zone thermostat activates the SCM the valve will be activated by the SpacePak air handler The valve load must not exceed 20 va at 24 VAC If the valve load is higher connect a relay coil to the air handler terminals Feed 24 VAC power to the valve through the relay from a separate 24 VAC tra...

Страница 11: ...L TRANSFORMER ELECTRONIC LEGEND 4VI REVERSING VALVE 1 4V2 REVERSING VALVE 2 HP1 HIGH PRESSURE CUTOUT SW HP2 HIGH PRESSURE CUTOUT SW LP1 LOW PRESSURE CUTOUT SW LP2 LOW PRESSURE CUTOUT SW FS WATER FLOW SWITCH OT LEAVING WATER TEMP CT11 OUTSIDE COIL TEMP CT21 OUTSIDE COIL TEMP AT AMBIENT TEMPERATURE CT12 INSIDE COIL TEMP SUT1 SYSTEM 1 SUCTION TEMP CT22 INSIDE COIL TEMP SUT2 SYSTEM 2 SUCTION TEMP 1 2 ...

Страница 12: ...he pump symbol will begin flashing 3 After 1 to 2 minutes the pump symbol will change to con stant display and the pump will begin circulating 4 Assuming the water is outside of the heating temperature range below 120 deg the refrigeration system will initiate and the 1 or 3 or both numerals will begin flashing 5 After 1 to 2 minutes the 1 or 3 or both numerals will change to constant the compress...

Страница 13: ... 13 P N SCM2 0111 Model SCM Air to Water Heat Pump Installation Operation Maintenance Manual Figure 12 Controller display Section 7 Start up and test continued ...

Страница 14: ...gh heat exchanger Flow should be a minimum of 11 GPM for SCM060 or 8 GPM for SCM036 Low compressor suction pres sure in cooling Insufficient no water flow Look for alarm symbol and FL fault code Clean strainer screen Clear blockage Remove air in piping Verify operation condition of water pump Cooling operation in low ambient Confirm outdoor ambient is lower than typical for cooling operation e g 5...

Страница 15: ...ions to reset cooling setpoints No load rapid temperature drop Ensure compressors are al lowed to run a minimum of three minutes before reaching desired temperature Verify cooling fuction when there is sufficient heat load to allow continuous operation Low outlet glycol water tempera ture in heating Dirty coil damaged or improperly operating fans Visually inspect coil condition and fan operation C...

Страница 16: ...low Antifreeze Protection Setpoint Check Flow Rate Check For Blockage in Piping FL Flow Switch Error Inadequate Water Flow Rate Verify or Increase Glycol Concentration and Contact Mestek Technical Support for Instructions to Lower Alarm Setpoint HP1 HP2 High Pressure Alarm System1 System2 Discharge Pressure Exceeds Maximum Allowable Cooling Mode Check for Dirty Coil Check for Restricted Air Flow C...

Страница 17: ...ol water system piping and components Repair or replace any defective components Repair all leaks im mediately Close the isolation valves on either side of the y strainer at the SpacePak heat pump chiller return connection Remove the screen and inspect for sediment Clean if necessary If the strainer has become clogged with sediment deter mine whether the system needs to be drained cleaned and re f...

Страница 18: ...tch HF68P 1 NPT 2000 3619 Relay JQX 105F 4 220 240V 30A 2000 3711 Transformer 41X26 5F 220 230VAC 50 60Hz 11 5VAC 0 6A 2001 3605 High Pressure Switch H20PS 3 2MPa 4 4MPa 2001 3608 Overload Pressure Switch H20PS 2 8MPa 3 6MPa 2003 1402 Electronic Modulating Valve SPF 16D32 9 5kW 2004 1437 4 Way Valve C03C01S SHF 9H 35U STF 0203G R410A 3404 3301 Fan Motor GAL045H6 225 K01 YDK 45X 6D 3500 2701 Propel...

Страница 19: ...ent Temp Water Supply Temp Capacity Chiller Power Chiller COP Deg F Deg F BTU hr Watts 45 115 35 536 3 855 2 70 32 110 26 295 3 472 2 22 20 105 20 245 3 103 1 91 5 Ton SpacePak chiller Cooling 47 F water Ambient Temp Capacity Chiller Power Chiller COP Chiller EER Deg F BTU hr Watts 82 61 526 5 150 3 50 11 95 95 54 621 5 881 2 72 9 29 105 45 668 6 643 2 01 6 87 Heating Ambient Temp Water Supply Tem...

Страница 20: ...roduct or parts thereof c to any workmanship of the installer of the Product This limited warranty is conditional upon a shipment to the Manufacturer of that part of the Product thought to be defective Goods can only be returned with prior written approval from the Manufacturer All returns must be freight prepaid b determination in the reasonable opinion of the Manufacturer that there exists a def...

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