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SOUTHWORTH

ZLS SERIES — FLOOR HEIGHT LIFT TABLES    

9

Electrical Connections

DANGER! 

The lift may use a power supply of up to 575 

Volts AC. This voltage can kill you. Do not 

work with the electrical parts unless you are 

a qualified electrician. 

1.   The lift is supplied with a power cord which is 10’ 

long (305 cm). You must provide a two-prong outlet 
within this distance fromthe lift. The circuit should 
be provided with a 20 amp circuit breaker or fuse. 

WARNING! 

To avoid fire danger, be sure to provide a 

circuit breaker or fuse.

2.   The foot switch assembly is attached to the lift by 

a 10’ cable (305 cm). Position the control box in a 
convenient location near the lift.

3.  Check the level of the hydraulic fluid in the tank. 

When the lift is fully lowered, the oil should be 1/2’’ 
to 3/4’’ (13 to 19 mm) below the top of the tank. Add 
oil as necessary.

Testing 

1.   Clear the area around the lift. Remove any loose 

wires, lumber, or other materials which might get 
in the way of the lift as it raises or lowers. 

2.   Warn others to stay away from the lift. Operate the 

lift through its full range of travel. The lift should 
rise smoothly with a quiet humming sound, and 
lower smoothly and quietly. Raise and lower the lift 
a few times to check the clearances around the lift 
table. 

WARNING!

As the lift table moves up and down, “pinch 

points” are created at the places shown in 
Fig. 5. If you are standing too close to the lift 
when it is moving, your arm or leg may be 
caught in the moving parts, and you may be 
hurt. Stay away from the pinch points when 
the lift is moving. 

3.  If the lift is lowering too quickly or too slowly, you 

can change the “down speed” by adjusting the flow 

control. 

 

If you want the table top to lower more slowly, turn 
the control clockwise up to 1/4 turn at a time. If you 
want the table top to lower more quickly, turn the 
control counterclockwise up to 1/4 turn. Don’t move 
the control more than 1/4 turn at a time.

4.  Test the lift with the rated load. If the lift does not rise, 

and you hear a loud squealing noise, the pressure 
relief valve is operating. Contact Southworth for 
instructions.

WARNING!

When  adjusting  the  flow  control,  always 

raise the lift table and insert the maintenance 
devices, as shown in Fig. 1. Do not try to 

adjust the flow control while pressing the 

“down” button. If you try this, the lift table 
may drop suddenly, and you may be hurt.

5.  As a final step, clean up all spilled hydraulic fluid. 

Spilled hydraulic oil is slippery, and may present a 

fire hazard. If you clean up any spilled fluid, you will 

be able to tell right away if the lift begins to leak.

Содержание ZLS Series

Страница 1: ..._____________________________ Serial _______________________________________ Southworth Products Corp P O Box 1380 Portland Maine 04104 1380 Telephone 800 743 1000 or 207 878 0700 Fax 207 797 4734 www...

Страница 2: ...is manual was current at the time of printing To obtain the latest most updated version please contact South worth s Customer Service Department or go to our website www SouthworthProducts com under P...

Страница 3: ...ocedures and Precautions 12 MAINTENANCE 14 Hazards 14 Routine Periodic Maintenance 14 Repacking the Cylinders 15 Replacing the Rollers 15 Troubleshooting Check List 16 ORDERING REPLACEMENT PARTS 20 WA...

Страница 4: ...t has read the manual In the interest of safety please read all of this manual carefully and be familiar with its contents before you install use or service the ZLS Series If you have any questions ab...

Страница 5: ...be made by qualified personnel in conformance with Southworth s instruc tions Operators Only trained personnel and authorized personnel shall be permitted to operate the lift Before Operation Before...

Страница 6: ...n A partly raised lift may apply too much leverage against the base frame This can cause the machine to fail and this can cause severe personal injury to a worker Lower the table a bit so the movable...

Страница 7: ...llow this instruction manual including all safety instructions and precautions carefully and completely INSTALLATION INSTRUCTIONS Preparation 1 Before you start to install the lift check for local cod...

Страница 8: ...proceed to step 10 8 Install the power unit Install the hydraulic line between the power unit and the lift as shown on the pit plan 9 Blow out the hydraulic line with compressed air before connecting...

Страница 9: ...ower the lift a few times to check the clearances around the lift table WARNING As the lift table moves up and down pinch points are created at the places shown in Fig 5 If you are standing too close...

Страница 10: ...defined by ANSI Z535 6 and Z535 4 standards may be provided in collateral materials The following artwork may be used for this purpose For use with DANGER signal word Red Background For use with WARN...

Страница 11: ...reservoir as shown 2 2986968 Locate on base as shown 3 2998427 2000 Capacity 2998426 4000 Capacity 4 2986737 Locate on end of platform as shown 5 2991183 Secure with wire to flow control on hydraulic...

Страница 12: ...Do not try to lift a load that exceeds the maximum rating If you try this the lift may fail suddenly Someone may be hurt and the lift and load may be damaged Place the load in the center of the lift...

Страница 13: ...Do not continue to use the lift The pump will overheat very quickly and may be permanently damaged The relief valve is included to protect the machine operators do not change the relief pressure sett...

Страница 14: ...it can cause personal injury This can cause the lift to drop suddenly Before you open any part of the hydraulic system be sure to release the hydraulic pressure One way of doing this is to lower the t...

Страница 15: ...raulic fluid The suction filter is in the tank at the point where the suction line runs out to the pump Unscrew the hydraulic line then remove the filter Blow the filter clean with compressed air Rein...

Страница 16: ...e Check all fittings in suction line Down valve may be energized Check wiring to down valve and solenoid in the valve Missing coupling Check to insure the coupling has been installed between the pump...

Страница 17: ...fails to hold a load WARNING Failure to insert the maintenance devices may result in damage to the lift and severe personal injury If the lift fails to lower WARNING Failure to insert the maintenance...

Страница 18: ...18 ZLS SERIES FLOOR HEIGHT LIFT TABLES ZLS Series Owner s Manual Fig 7 Contractor box connections...

Страница 19: ...OUTHWORTH ZLS SERIES FLOOR HEIGHT LIFT TABLES 19 Fig 8 Parts Ilustration Front End of Lift Fig 9 Parts Ilustration Rear End of Lift Fig 10 Parts Ilustration Pump and Motor Pre 8 22 2012 Post 8 22 2012...

Страница 20: ...n find these numbers on the name plate which is located on the crossbar at the base of the cylinder s When you are ordering parts for a cylinder also include the cylinder number This is stamped on the...

Страница 21: ...spect to the compliance of any product with state or local safety or prod uct standard codes and any failure to comply with such codes shall not be considered a defect of material or workmanship unde...

Страница 22: ...safety Our staff has over 400 years of engineering experience If one of our standard products does not meet your needs our engineers can custom design equipment specifically suited to your material ha...

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