ATTACHING THE CENTER PANEL TO THE VERTICAL CHANNEL (Figure 2):
1. Lay the two upright assemblies on the floor with the open side facing up and the wheels on the right side
(see figure
2)
. Measure up from the bottom (the end with the wheels) and make a mark at 43-5/8” on each of the
slotted
chan-
nels. Put one of the locking channel nuts (with spring) into the opening of each channel. With the center of the hole
at the mark, turn the handle clock-wise to hold the nut in place. This nut accepts the 3/8” flat head socket head bolt
which will allow you to lock the climbing wall in a vertical position. Removing that bolt will allow the bottom of the panel
to slide out into the “convertible” position.
2. To attach the panel to the channel you will use the 1/2-13 x 1-3/4” flat head socket head bolt. Put a screw through
each of the four attachment holes in the panel from the front side
(see figure 2)
, the front side of the panel does NOT
have the metal inserts). Put a channel nut on each screw with the grooves on the nut facing the wood panel.
(Channel Nuts are rectangular nuts, with two toothed grooves on one side).
3. Measure up from the bottom of the channel and make a mark at 29-1/4” on each non-slotted channels. Lay the wood
panel on the uprights with the side with four hand-hold holes to the left, and the bottom of the panel on the 29-1/4”
mark
(see figure 2)
. Following Sequence A, B, and C below, line up the nuts with the opening in the non-slotted chan-
nel (A), set the panel onto the strut with the nuts going into the channel (B), and tighten all four screws (C). Check to
be sure that the bottom of the panel is on the 29-1/4” marks.
ATTACHING THE UPRIGHTS TO THE WALL (Figure 3):
The uprights will be attached to the horizontal channel using the 3/8” x 1” button head socket head screws and the
3/8” channel nuts. These screws and nut will work the same way as when you attached the panel to the uprights.
Measure up from the bottom and mark the slotted holes at 23”, 67”, and 83” on both of the
slotted
pieces of channel.
Take the six button head screws and put a 3/8” flat washer on each one. Slide the 1-3/8” flat washers into the end of
the channel and line them up with the marked slots. Put a screw and washer through the 1-3/8” washer and slot and
put a 3/8” channel nut on the screw. Be sure to put the grooves in the nut are towards the head of the screw. Do this
at all six of the marked holes.
Place the uprights against the horizontal channels. Orient the nuts so that they will slip into the opening of the hori-
zontal channels. Center the uprights on the horizontal channels. The two outside pieces of channel should be resting
with the wheels on the floor, and the two slotted channels should have the ends of the channel contacting the floor -
this lets the
floor
support much of the working load of the wall, instead of the wall itself. Make sure that the inside
channels are pushed out against the outside channels. Tighten the screws securely.
ATTACHING THE TOP AND BOTTOM PANELS (Figure 4)”
Put a 1/2” x 1-3/4” flat head screw through each of the four attaching holes from the front. Start a nut on each screw
with the grooves in the nut facing the head of the screw.
The panels have hand-hold holes in rows of 3 and 4, on opposite ends. Turn all the panels so that the row with four
holes are on the left side
(see figure 4).
Turn the nuts so they will go into the opening of the outside channel. Set the bottom edge of the top panel on the top
edge of the middle panel making sure that the panel is turned as described above. Push the panel against the chan-
nels and tighten the screws.
Install the screws and nuts in the last panel making sure that the nuts are turned properly. Put the panel on the bot-
tom. Lift up on the bottom panel until the top is against the bottom of the middle panel. Tighten the screws.
A
B
C
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