South bend SB1118 Скачать руководство пользователя страница 59

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South Bend Tools

For Machines Mfd. Since 10/21

Model SB1118

-57-

TROUBLESHOOTING

Table moves up
when it should
move down.

Power connections wired out of
phase.

Correct phase polarity (Page 24).

Symptom

Possible Cause

Possible Solution

Excessive snipe
(gouge at the end
of workpiece that
is uneven with the
rest of cut).

Note:

A small

amount of snipe is
inevitable with all
types of planers–
the key is to
minimize it.

One or both bed rollers are set too
high.

Lower height of bed rollers (Page 35).

Rear extension table slopes down or
is not level with main table.

Adjust rear extension table set screws to make
extension table level with main table (Page 20).

Chip breaker, feed roller, or
pressure bar set too low.

Adjust height of chip breaker, feed roller, or
pressure bar (Page 46).

Workpiece is not properly supported
as it leaves planer.

Use an assistant or roller beds/stands to properly
support workpiece as it leaves planer.

Workpiece stops/
slows in the middle
of cut.

Depth of cut too deep.

Reduce depth of cut (Page 31).

Pitch and glue build-up on planer
components.

Clean planer components with a pitch/resin
dissolving solvent (Page 38).

One or both bed rollers are set too
low.

Raise height of bed rollers (Page 35).

Chip breaker or pressure bar set
too low.

Raise height of chip breaker or pressure bar
(Page 46).

Feed rollers set too low or too high.

Adjust feed rollers to correct height (Page 46).

Timing belt worn/loose.

Inspect/replace belt (Page 45).

Feed motor brushes worn out.

Replace motor brushes (Page 50).

Inconsistent chip
marks.

Chips are not being properly
expelled from around cutterhead.

Use an adequate dust collection system; adjust
chip deflector in or out, depending on your setup
(Page 46).

Machine has
vibration or noisy
operation.

Motor or component loose.

Replace damaged or missing bolts/nuts or tighten if
loose.

Feet not adjusted properly.

Adjust machine feet to stabilize machine (Page 19).

V-belt(s) worn, loose, pulleys
misaligned or belt slapping cover.

Inspect/replace belts with a new matched set
(Page 44). Realign pulleys if necessary (Page 51).

Pulley loose.

Secure pulley on shaft.

Motor mount loose/broken.

Tighten/replace.

Motor fan rubbing on fan cover.

Fix/replace fan cover; replace loose/damaged fan.

Bed rollers protruding unevenly.

Adjust bed rollers (Page 35).

Cutterhead bearings at fault.

Replace bearings.

Motor bearings at fault.

Test by rotating shaft; rotational grinding/loose
shaft requires bearing replacement.

Table will not
move.

Limit switch engaged/at fault.

Inspect/replace if at fault.

Blown fuse.

Replace fuse/ensure no shorts.

Thermal overload relay has tripped/
at fault.

Reset. Adjust or replace if at fault.

Contactor not energized/at fault.

Test all legs for power (A1, A2); repair/replace if at
fault.

Table motor at fault.

Inspect/replace if at fault.

Содержание SB1118

Страница 1: ...A Tradition of Excellence South Bend Tools MODEL SB1118 25 EXTREME SERIES PLANER For Machines Mfd Since 10 21 V1 12 21 December 2021 by South Bend Tools OWNER S MANUAL Keep for Future Reference...

Страница 2: ...on is a process that happens through training and experience If you are not an experienced operator of this type of machinery read through this entire manual then learn more from an experienced operat...

Страница 3: ...r Height 35 Rotating Replacing Cutterhead Inserts 36 ACCESSORIES 37 MAINTENANCE 38 Maintenance Schedule 38 Cleaning 38 Unpainted Cast Iron 38 Lubrication 39 Replacing Digital Readout Battery 42 Anti K...

Страница 4: ...tion Box Junction Box Bed Roller Bed Roller Height Handle Height Handle Electrical Cabinet Electrical Cabinet Access Panel Access Panel Bed Bed Rollers Rollers V Belt Access Panel V Belt Access Panel...

Страница 5: ...eadout G Target Window Shows target table position value entered on keypad H Actual Window Shows current actual table position value I Keypad Used to enter table elevation and digital commands Descrip...

Страница 6: ...Shows elevation of table beneath cutterhead The measurement indicated along top edge of red indicator shows effective thickness of workpiece after planing L Table Height Handwheel Raises and lowers t...

Страница 7: ...workpiece toward cutterhead C Chip Breaker Breaks off chips created by cutterhead to prevent tearout and diverts chips to dust hood D Helical Cutterhead Holds indexable carbide inserts that remove ma...

Страница 8: ...s Electrical Power Requirement 220V or 440V 3 Phase 60 Hz Prewired Voltage 220V Full Load Current Rating 45A at 220V 26 5 at 440V Minimum Circuit Size 50A at 220V 30A at 440V Connection Type Permanent...

Страница 9: ...Board 1 4 in Cutterhead Info Cutterhead Type Helical Cutterhead Diameter 3 1 2 in Number of Cutter Rows 6 Number of Indexable Cutters 174 Cutter Insert Type 30 deg Indexable Carbide Cutter Insert Size...

Страница 10: ...re as follows Death or catastrophic harm WILL occur Moderate injury or re MAY occur Death or catastrophic harm COULD occur Machine or property damage may occur Basic Machine Safety Owner s Manual All...

Страница 11: ...d by verifying that all fastening devices are properly secured and items attached to spindles have enough clearance to safely rotate Chuck Keys or Adjusting Tools Tools used to adjust spindles chucks...

Страница 12: ...k Secure Knives Inserts Loose knives or improperly set inserts can become dangerous projectiles or cause machine damage Always verify knives inserts are secure and properly adjusted before operation K...

Страница 13: ...nts or inspections to ensure the machine is ready for operation 6 Connect the machine to the power source 7 Test run the machine to make sure it functions properly and is ready for operation The items...

Страница 14: ...Requirements This machine must be grounded In the event of certain types of malfunctions or breakdowns grounding provides a path of least resistance for electric current in order to reduce the risk of...

Страница 15: ...if you connect the machine to power before completing the setup process DO NOT connect to power until instructed later in this manual Circuit Requirements for 220V This machine is prewired to operate...

Страница 16: ...lay SDE RA 30 1 Overload Relay SDE RA 20 1 Electrical Tape As Needed To convert SB1118 to 440V operation 1 DISCONNECT MACHINE FROM POWER 2 Remove electrical cabinet access panel on right hand side of...

Страница 17: ...relay see Figure 11 and replace with SDE RA 30 overload relay Set amperage dial to 18 5A 9 Remove table overload relay see Figure 11 and replace with SDE RA 20 overload relay Set amperage dial to 1 2A...

Страница 18: ...Mounting Feet 4 D T Handle Torx Wrenches T 25 2 E Flat Head Screwdriver 1 4 1 F Bed Roller Height Handle 1 G Indexable Carbide Inserts 15 x 15 x 2 5mm 10 H Flat Head Torx Screws 10 32 x 1 2 10 I Spar...

Страница 19: ...will not damage it Basic steps for removing rust preventative 1 Put on safety glasses and disposable gloves 2 Coat all surfaces that have rust preventative with a liberal amount of your cleaner or de...

Страница 20: ...ors covers as required by the maintenance and service described in this manual Physical Environment The physical environment where your machine is operated is important for safe operation and longevit...

Страница 21: ...or handles Figure Figure 16 Location of mounting feet and fasteners Location of mounting feet and fasteners shown with front cover removed for clarity shown with front cover removed for clarity x4 2 W...

Страница 22: ...ing Holes 4 Size of Mounting Hardware 1 2 Machine Base Concrete Lag Screw Lag Shield Anchor Flat Washer Drilled Hole Figure Figure 17 Popular method for anchoring machinery to Popular method for ancho...

Страница 23: ...is beyond the scope of this manual Consult an expert or purchase a good dust collection how to book Dust Collection This machine creates a lot of wood chips dust during operation Breathing airborne du...

Страница 24: ...setup If end of hex wrench is not coated with oil then you need to add more oil Refer to Gearbox Oil on Page 41 for instructions on how to do this Note We recommend that you replace the oil in both g...

Страница 25: ...person MUST perform this type of installation Power Source Locking Disconnect Switch Machine Conduit Conduit Figure Figure 24 Typical hardwire setup with a locking Typical hardwire setup with a lockin...

Страница 26: ...d Operating an improperly set up machine may result in malfunction or unexpected results that can lead to serious injury death or machine property damage To test run machine 4 Twist EMERGENCY STOP but...

Страница 27: ...If machine does not start the EMERGENCY STOP button safety feature is working correctly If machine does start with EMERGENCY STOP button pushed in immediately disconnect power to machine EMERGENCY ST...

Страница 28: ...rallelism Page 52 Be aware that machine components can shift during the shipping process Pay careful attention to these adjustments as you test run your machine If you find that the adjustments are no...

Страница 29: ...will not be held liable for accidents caused by lack of training 1 Examines workpiece to make sure it is suitable for planing 2 Puts on safety glasses or face shield a respirator and hearing protecti...

Страница 30: ...onents Excessive Warping Workpieces with excessive cupping bowing or twisting are dangerous to cut because they are unstable and often unpredictable when being cut DO NOT use workpieces with these cha...

Страница 31: ...elow is a list of wood characteristics you may encounter when planing The following descriptions of defects will give you some possible answers to problems you may encounter while planing different ma...

Страница 32: ...as necessary Lumber must be completely dry preferably kiln dried KD Air dried AD lumber must be seasoned properly and have no surface moisture DO NOT surface partially air dried PAD lumber Make sure p...

Страница 33: ...ns as a general guide only and is not intended for low tolerance precision results To ensure accuracy use a tape measure or caliper to measure your workpiece thickness after each pass Figure Figure 29...

Страница 34: ...OWN buttons Using Digital Readout Figure Figure 31 Digital readout windows and keypad Digital readout windows and keypad The digital readout can be used to store up to ten preset table positions move...

Страница 35: ...estart perform Steps 1 5 To move table in SINGLE mode Up to ten preset table positions can be stored in permanent memory On the keypad these positions are associated with the 0 through 9 keys Adding S...

Страница 36: ...ear to right of ProG in target window 5 Enter table position to be saved then press ENTER key RPM DEG 7 8 9 F 4 5 6 1 2 3 0 MM INCH 6 Repeat Steps 4 5 to save additional values 7 When finished press E...

Страница 37: ...we recommend using a Rotacator refer to Accessories to gauge the bed roller height from the table surface If a Rotacator is not available a straightedge and feeler gauges can be used but care must be...

Страница 38: ...cover and remove upper left hand side panel To rotate or replace a helical cutterhead insert 4 Remove Torx screw and insert then clean all dust and debris from both parts and cutterhead pocket Note P...

Страница 39: ...1 Indicator rotates 360 This section includes the most common accessories available for your machine through our exclusive dealer Grizzly Industrial Inc at grizzly com Figure 38 SB1094 5 HP Cyclone Du...

Страница 40: ...ay H3789 G96 Gun Treatment 4 5 Oz Spray For optimum performance from your machine follow this maintenance schedule and refer to any specific instructions given in this section To minimize your risk of...

Страница 41: ...Blocks Oil Type SB1365 or ISO 68 Equivalent Oil Amount 2 3 Drops Frequency Every 8 Hours of Operation Figure Figure 41 Oil cup locations for feed roller bushings Oil cup locations for feed roller bush...

Страница 42: ...e see Figures 45 46 Use shop rags and mineral spirits to clean away debris and grime then brush a light coat of multi purpose grease onto the chains and sprockets Table Height Chains Sprockets Grease...

Страница 43: ...Drain Plug Oil Oil Fill Plug Fill Plug Sight Sight Glass Glass Figure Figure 47 Location of oil plugs in cutterhead feed Location of oil plugs in cutterhead feed gearbox gearbox Table Gearbox Cutterh...

Страница 44: ...n of table ways front Location of table ways front Table Ways Table Ways Replacing Digital Readout Battery If the digital readout stops operating correctly the D battery must be replaced Items Needed...

Страница 45: ...per operation of anti kickback fingers is critical for safe operation of this planer DO NOT operate planer if anti kickback fingers are not operating correctly Failure to heed this warning could resul...

Страница 46: ...V belts Figure Figure 52 Location of V belts and pulleys Location of V belts and pulleys Cutterhead Cutterhead Pulley Pulley Motor Pulley Motor Pulley V Belts V Belts Cutterhead Pulley Approximately 3...

Страница 47: ...Figure Figure 56 Checking timing belt deflection Checking timing belt deflection To tension replace timing belt 1 DISCONNECT MACHINE FROM POWER 2 Open headstock cover and remove upper and lower side p...

Страница 48: ...ust be taken when jointing the wood to achieve accurate results and ensure both boards are the exact same height Setting Feed Rollers Chip Breaker Pressure Bar Heights Items Needed Qty Hex Wrench 3mm...

Страница 49: ...shown in Figure 62 If necessary to achieve correct height adjustment remove both caps screws and insert metal shims between chip breaker and headstock casting then re install cap screws 12 Lower head...

Страница 50: ...ems Needed Qty Hex Wrench 3mm 1 Open End Wrench 10mm 1 2x4 6 Long 1 Feeler Gauge Set 1 Metal Shims 1 Using Wood Blocks 7 Raise the headstock cover 8 Use handwheel to adjust table height until there is...

Страница 51: ...ou plane When adjusting spring tension keep the following in mind If you are planing milled lumber with a consistent surface use less spring tension to reduce the risk of marring the workpiece If you...

Страница 52: ...ace both motor brushes then install brush caps 5 Install rear access panel Replacing Feed Motor Brushes This planer is equipped with a universal motor that uses two carbon brushes to transmit electric...

Страница 53: ...ck re align pulleys 1 DISCONNECT MACHINE FROM POWER 2 Raise headstock cover and remove upper and lower access panels on left side of machine 3 Use straightedge to check pulley alignment see Figure 67...

Страница 54: ...to Page 37 to further inspect the table parallelism If you do not have a Rotacator a wood block and feeler gauges may be used but extra care must be taken to ensure accuracy If the table is not within...

Страница 55: ...ench or Socket 24mm 1 Figure Figure 72 Location of idler assembly hex nut Location of idler assembly hex nut Idler Assembly Idler Assembly Hex Nut Hex Nut 6 Keeping Rotacator dial at 0 position it und...

Страница 56: ...ation of table gibs right side Set Screws Set Screws Table Way Table Way Jam Nuts Jam Nuts Gib Gib Calibrating Bed Rollers The bed rollers provide even planing pressure from side to side and front to...

Страница 57: ...75 Digital readout screen and keypad Digital readout screen and keypad 6 Enter value recorded in Step 3 then press ENTER key MANUAL SINGLE PROG STOP QTY RPM DEG 7 8 9 F 4 5 6 1 2 3 0 START MM INCH to...

Страница 58: ...g broken disconnected or corroded 10 Fix broken wires or disconnected corroded connections 11 Motor brushes worn out 11 Remove replace brushes Page 50 12 MAIN MOTOR button or circuit breaker switch at...

Страница 59: ...46 5 Feed rollers set too low or too high 5 Adjust feed rollers to correct height Page 46 6 Timing belt worn loose 6 Inspect replace belt Page 45 7 Feed motor brushes worn out 7 Replace motor brushes...

Страница 60: ...d bearings 5 Check replace cutterhead bearings Glossy surface 1 Inserts are dull 1 Rotate replace inserts Page 36 2 Feeding workpiece too slow 2 Increase feed rate Page 34 3 Cutting depth too shallow...

Страница 61: ...including serious injury or fire Motor Wiring The motor wiring shown in these diagrams is current at the time of printing but it may not match your machine Always use the wiring diagram inside the mo...

Страница 62: ...Safety Switch Page 66 Table Lower Limit Switch Page 66 2 Control Panel Box Page 64 Power Supply Junction Box Page 67 3 Table Upper Limit Switch Page 66 Table Motor Page 65 4 Transformer Page 66 Main M...

Страница 63: ...Since 10 21 Model SB1118 61 E L E C T R I C A L Figure Figure 76 Electrical box components Electrical box components Electrical Box DISCONNECT SWITCH as recommended 3 PHASE 220 VAC Ground Hot Hot Hot...

Страница 64: ...0V 0V 24V 220V 6 6 To Lower Limit Switch 7 7 To LED 3 Wire 7 L1 1 L3 5 21NC L2 3 13 T1 2 T3 6 T2 4 14 22NC Contactor SDE MA 09 L1 1 L3 5 21NC L2 3 13 T1 2 T3 6 T2 4 14 22NC Contactor SDE MA 09 L1 1 L3...

Страница 65: ...South Bend Tools For Machines Mfd Since 10 21 Model SB1118 63 E L E C T R I C A L Control Box Figure Figure 77 Control box wiring Control box wiring...

Страница 66: ...erminal Bar 0V 24 0 3 X1 X2 10A 250VAC 13 14 22 21 To Electrical Box 7 Post Terminal Bar 1 2 4 3 10A 250VAC 22 21 13 14 14 V V 3 7 5 5 4 0 3 13 To Feed Motor 14 V V 0 13 7 3 5 0 5 Digital Readout Circ...

Страница 67: ...Box GND V U W6 V6 GND V U W6 U6 V6 V2 Rewired for 440V Operation U2 U6 U2 U5 U1 V5 V1 W1 W5 U1 W5 U5 V1 W1 V5 220V 440V W W W2 V2 W2 Table Motor Wiring Diagrams To Electrical Box GND 220V 440V W1 U1...

Страница 68: ...tch wiring Pg 62 Figure Figure 80 Transformer wiring 220V Transformer wiring 220V Figure Figure 78 Headstock cover safety switch Headstock cover safety switch To Electrical Box COM NO NC Safety Switch...

Страница 69: ...g 220V Table motor wiring 220V Electrical Component Photos Electrical Component Photos Figure Figure 84 Table limit switches and magnetic sensor Table limit switches and magnetic sensor Upper Limit Sw...

Страница 70: ...205 19 21 210 211 212 213 214 19 212 21 21 226 186 11 27 7 5 227 2 229 228 227 228 177 189 190 2 233 225 226 267 231 321 75 319 320 H F 143 2 143 1 143 3 143 4 143 5 102 120 144 5 200 201 202 263 192...

Страница 71: ...2 143 1 PSB1118143 1 MOTOR FAN COVER 187 PSB1118187 SET SCREW M6 1 X 16 143 2 PSB1118143 2 MOTOR FAN 188 PSB1118188 HANDWHEEL CONNECTOR 143 3 PSB1118143 3 JUNCTION BOX 189 PSB1118189 ROLL PIN 8 X 20 1...

Страница 72: ...FLAT WASHER 8MM 221 PSB1118221 GROMMET 24MM 302 PSB1118302 EXT TOOTH WASHER 8MM 222 PSB1118222 GROMMET 16MM 305 PSB1118305 CAP SCREW M8 1 25 X 16 223 PSB1118223 PLATE 306 PSB1118306 SET SCREW M5 8 X 5...

Страница 73: ...05 110 160 190 6 2 2 64 5 6 13 14 15 16 17 20 22 23 24 36 37 48 49 51 64 70 95 224 249 198 199 110 23 22 239 238 238 22 22 23 2 13 14 15 110 110 2 198 199 267 224 236 250 190 244 242 234 242 142 194 2...

Страница 74: ...10 1 5 236 PSB1118236 CAP SCREW M10 1 5 X 45 24 PSB1118024 LEFT COLUMN 238 PSB1118238 HEX NUT M8 1 25 28 PSB1118028 HEX NUT M6 1 239 PSB1118239 GAS SPRING 20KG 292L 36 PSB1118036 ACCESS PANEL UPPER LE...

Страница 75: ...22 23 47 50 55 63 68 69 76 81 82 83 84 106 189 53 55 22 68 82 68 47 22 268 39 268 L E D 42 69 43 28 297 94 189 69 130 89 193 178 237 293 56 67 58 57 235 234 218 47 22 69 268 68 22 68 236 82 83 84 82 2...

Страница 76: ...118189 ROLL PIN 8 X 20 52 PSB1118052 SPROCKET 22T 193 PSB1118193 BALL BEARING 6906ZZ 53 PSB1118053 EXT RETAINING RING 62MM 218 PSB1118218 SPROCKET 26T 54 PSB1118054 LONG REAR ROLLER 224 PSB1118224 LOC...

Страница 77: ...47 5 14 38 31 26 5 71 23 23 7 108 112 113 114 115 116 117 118 119 120 121 122 124 125 126 127 128 129 132 133 134 135 136 137 138 139 140 141 142 147 122 120 124 121 129 125 126 122 121 120 127 129 12...

Страница 78: ...NTER 59 PSB1118059 WAVY WASHER 6MM 137 PSB1118137 BUTTON HD CAP SCR M4 7 X 6 60 PSB1118060 CAP SCREW M5 8 X 10 138 PSB1118138 HUB 62 PSB1118062 SHOULDER BOLT M5 8 X 7 10 X 4 139 PSB1118139 SET SCREW M...

Страница 79: ...1118107 19 PLUG 16MM 107 2 PSB1118107 2 FLAT WASHER 10 X 25 X 3 107 20 PSB1118107 20 GEAR SHAFT 107 3 PSB1118107 3 PULLEY 107 21 PSB1118107 21 GEAR 64T 107 4 PSB1118107 4 CAP SCREW M8 1 25 X 20 107 22...

Страница 80: ...350 351 352 353 354 358 359 360 362 364 365 366 367 368 369 373 375 376 377 101 M 104 X W 350 368 368 368 368 359 243 97 243 97 358 359 368 2 W 343 374 313 378 379 X 253 243 97 256 247 350 352 98 M 33...

Страница 81: ...EL BOX 336 PSB1118336 TRANSFORMER GDM 40VA 230 460V 24 220V 367 PSB1118367 CONTROL PANEL BOX REAR COVER 337 PSB1118337 ELECTRICAL BOX 368 PSB1118368 BUTTON HD CAP SCR M4 7 X 10 337 1 PSB1118337 1 ELEC...

Страница 82: ...ical w Indexable Inserts Number of Replacement Inserts 174 Feed Rate 10 30 FPM Max Depth of Cut at Full Width 1 8 Max Depth of Cut up to 6 Wide 1 4 Max Cutting Width 25 Min Stock Length 10 Min Stock T...

Страница 83: ...standard of any domestic or foreign government industry or authority In no event shall South Bend s liability under this warranty exceed the original purchase price paid for this machine Any legal act...

Страница 84: ...southbendtools com Printed In Taiwan MN22172...

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