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solar energy innovation

IRC 2.1: Roof Integrated Solar Collector

Technical Specifications

Gross collector area

 

2.1m²

Absorber area

 

1.83m²

Height

 

2110mm

Width

 

1032mm

Depth

 

107mm

Empty weight

 

44kg

Fluid content

 

1.2 litres

Connections

 

15mm/½ inch

Collector glazing

 

4mm, Solar safety float glass

Absorber

 

Laser welded aluminium absorber, highly selective

 

Vacuum coating / Copper harp

Housing

 

Wooden frame with aluminium section

Insulation

 

50mm mineral wool

Max operating pressure

 

6 Bar (pressure tested to 9 bar)

Stagnation temperature

 

209°C

Flow rate recommendation

 

Minimum 1 litre per min / m

2

Minimum inclination

 

20°

Maximum collectors in series

 

8. (collectors can also be 

 

mounted on top of each 

 

other to form larger arrays)

Absorption

 

95%

Emission

 

5%

Minimum output

 

525 kwh/m

2

a

Features of IRC 2.1 roof integrated solar collector

  Simple installation to both new build & existing housing/perfect integration 
  Easily portable & modular in design 
  A choice of flashing kits available dependant upon roof tile / slate type
  Portrait or landscape collectors available 
  Excellent price/performance ratio 
  Solar Keymark approved product/10 year solar collector warranty / 25 year 

life expectancy 

  Optional flashing kit, roof tile/ slate

The publication of a new DIN

plus

certification scheme for barbecue

charcoal  and  barbecue  charcoal

briquettes  has  added  a  new  pro-

duct range to the list of our certi-

fications schemes for the award of

the DIN

plus

quality mark.

Barbecue  charcoal  and  firelighters

for  barbecuing  have  already  been

successfully certified by DIN CERTCO

for  more  than  ten  years.  As  in

other comparable cases, a number

of  requirements  specified  in  the

national  standard  became  less

stringent  on  publication  of  the

relevant  European  Standard  (DIN

EN 1860-2). At the suggestion of

individual  manufacturers  and  of

the responsible trade association,

DIN CERTCO decided to offer DIN

p-

lus

certification  to  suppliers

whose barbecue charcoal continu-

ed  to  meet  the  requirements  of

the  superseded  German  standard.

The DIN

plus

mark, beside the DIN-

Geprüft  mark,  now  also  enjoys

growing  popularity  in  the  barbe-

cue charcoal branch.  

Systems-built houses in solid con-

struction  quality,  planned  and

built  according  to  DIN  –  that  is

the quality approach of Viebrock-

haus AG in Harsefeld and its fran-

chisees.

The  new  certification  scheme

“Systems-built  houses  in  solid

construction quality” was develo-

ped by DIN CERTCO in 2004. Con-

struction  is  characterised  by  a

large  number  of  DIN  Standards

which regulate the manufacture of

building  products  and  their  use,

and thus ensure that buildings in

Germany  attain  a  high  level  of

quality.  As  proof  of  conformity

with DIN Standards a certification

mark is already awarded for indivi-

dual building products. 

Systems-built  houses  are  con-

structed  to  the  same  plans  and

with  the  same  materials  (with

industrial  variations  in  appoint-

ments/fittings). All materials used

and  the  way  they  are  processed

are documented. The certification

scheme  “Systems-built  houses  in

solid construction quality” governs

the  award  of  the  certification

mark DIN-Geprüft. A systems-built

house in solid construction quali-

ty  only  receives  the  certification

mark  DIN-Geprüft if  all  materials

and building products, as listed in

the certification scheme, conform

to  the  respective  DIN  Standards,

and if this conformity can be duly

verified in a proper process of cer-

tification.

Continuing  compliance  with  the

requirements  is  ensured  by  an

annual inspection audit. Viebrock-

haus  AG,  as  the  first  holder  of

such a certificate, has meanwhile

successfully  passed  its  first  ins-

pection audit and is thus entitled

to  continue  using  the  coveted

DIN-Geprüft mark.

Exploiting  the  free  energy  from

the  sun  is  currently  very  popular

with  people  building  their  own

homes.  In  particular,  the  high

costs of other energy sources, and

the  attractive  financial  subsidies

available,  have  brought  about  a

regular  boom  in  the  solar  power

sector.  Yet  it  is  not  always  easy,

given the variety of products from

different manufacturers and supp-

liers,  to  choose  among  the  solar

collectors and factory made solar

systems the one that is both sui-

table and of high quality.

Help in making the right choice of

product  has  been  provided  for 

the  last  two  years  or  so  by  the

Solar  KEYMARK,  the  European

quality mark. More than 70 types

of  solar  collector  and  factory

made solar systems now bear the

Solar  KEYMARK.  Over  35  compa-

nies  in  nine  countries  use  this

mark to document that they sub-

ject  their  products  voluntarily  to

impartial, independent and quali-

fied testing certification and ins-

pection on the basis of the Euro-

pean Standards DIN EN 12975 and

DIN EN 12976. This comprises not

only  the  obligatory  performance

test of the collectors. Their fitness

for purpose and durability are also

the  subject  of  stringent  testing.

After  all,  the  solar  system  is  to

“last  a  lifetime”,  capturing  the

heat  of  the  sun.  Regular  third-

party  inspection  of  products  and

of the manufacturers’ factory pro-

duction  control  further  ensures

constant  product  quality.  That

creates  confidence  among  users

and  consumers  –  wherever  they

are in Europe!

Yet  the  Solar  KEYMARK  offers  a

real  added  value  from  the  manu-

facturer’s  viewpoint,  as  well.  The

active  support  from  DIN  CERTCO,

its  recognized  testing  partners,

other 

European 

certification

bodies  and  the  European  Solar

Thermal 

Industry 

Federation

(ESTIF)  has  succeeded  in  establi-

shing  the  Solar  KEYMARK  as  the

single European certification sche-

me so that the mark now enjoys a

high  reputation  and  its  award

counts  in  almost  all  European

countries  as  the  precondition  for

the granting of financial subsidies. 

The manufacturer thus saves con-

siderably on costs for testing and

certification  because  these  are

everywhere  based  on  the  same

test  procedures  and  standards.

That, after all, was and is the aim

of the KEYMARK: tested and certi-

fied once – recognized everywhere

in Europe! 

Full speed ahead to Europe for the Solar KEYMARK!

DINplus for barbecue charcoal

“Solid houses – solid quality”

2

The KEYMARK is the European quality mark for products and services. It
documents the conformity – tested and inspected (at least every two
years) – of the product or service with the requirements specified in 
EN Standards and certification schemes, including the annual audit of
the quality assurance system.
The mark can currently be awarded by DIN CERTCO for the following
products:

Eye protection devices

Insulation materials for buildings

Floor heating

Radiators

Heat cost allocators

Plastic piping

Gully/manhole tops

Solar collectors and 
thermal solar systems

Vitrified clay pipes

Austrian 

manufactured

German Testing  

Institute

laser welded absorber

page  4   -   Installing the collectors

Technical changes may be made without notice

Содержание IRC 2.1

Страница 1: ...solar energy innovation www solfex co uk IRC 2 1 Roof Integrated Solar Collector Solar Keymark No 011 75347F System Installation Commissioning and Maintenance Manual ...

Страница 2: ...station 25 System schematics 26 27 Installing the stainless steel pipe 28 Flushing and filling the system 29 Commissioning the pump station 30 Commissioning the solar controller 30 System maintenance and warranty 31 Commissioning checklist warranty form 32 34 Maintenance record 35 ...

Страница 3: ...may be made without notice Installation instructions Wooden frame collectors In roof installation BE VERY CAUTIOUS WITH Roof s stability Before any installation it is imperative to check the good state of the roof s substructure and its load bearing capacity Particular attention should be paid the timber substructure with regard to the durability of screw connections The indications of this notice...

Страница 4: ...o the respective DIN Standards and if this conformity can be duly verified in a proper process of cer tification Continuing compliance with the requirements is ensured by an annual inspection audit Viebrock haus AG as the first holder of such a certificate has meanwhile successfully passed its first ins pection audit and is thus entitled to continue using the coveted DIN Geprüft mark Exploiting th...

Страница 5: ...ame collectors In roof installation The glass cover lies directly on to the aluminium rail without any rubber gasket Reason Rubber gasket inside the hot collectors release various chemical which can fog up the glass cover Only the side of the field of collectors underneath the flushing a rubber gasket has to be inserted 4x40mm Mounting bracket 70 70mm ...

Страница 6: ...5m right Height 2 5m for one row fields 2 Install a 70 70mm support bracket on every rafter Place this bracket below the lowest slat and screw into the rafter with 2 Torx 4 x 80mm screws 3 Place the first collector the left one up on the roof The collector must be parallel to the rafters Note in order to cut fewer tiles during the covering Phase it is recommended to make sure that the distance bet...

Страница 7: ...y will be used later 6 Lay down a layer of silicon on the left collector s part which will be fixed to the right s collector aluminium profile about 2cm 7 Then make this second collector slide sideways up till its complete contact with the first installed collector The first collector s glass cover must rest on the tightness gasket and be in complete contact with it Installing the collectors page ...

Страница 8: ...both collectors 9 Collector s 1 and 2 are now installed Installation instructions Wooden frame collectors In roof installation 10 The following collectors will be installed following the exact same procedure as the one described in stages 5 to 10 page 8 Installing the collectors Technical changes may be made without notice ...

Страница 9: ...12 Fix the collectors to the lower support brackets by means of Torx 4x30mm screws 2 screws per bracket 13 In the same way install the 70 70mm bracket on the collectors upper faces and fix them to the rafters by means of Torx 4x80mm screws 2 screws per bracket 14 Then fix these brackets to the collectors using 4x30mm screws 2 screws per bracket Installing the collectors page 9 Technical changes ma...

Страница 10: ...tion the slat correctly and fasten it to collector using 3 Torx 4x30mm screws These screws should be spread regularly all along the frame 17 Mount the right hand side collector s aluminium profile on its frame use 4 25mm head screws 3 units 18 As described in step 17 Mount the finishing slat but this time on the right hand side Place this slat into the correct position and fasten it using 3 Torx 4...

Страница 11: ... by means of clamping ring bends If the collectors are being connected using Pre insulated flexible pipe work it is advisable to fix the pipe work in position first using suitable brackets or strap band before making final joint connection of the solar collectors this will prevent the joint being disturbed at a later stage causing leakage of solar fluid ALWAYS CHECK CONNECTION JOINTS FOR TIGHTNESS...

Страница 12: ...tor readings on the solar controller 22 Place the aluminium profiles at the junctions between the collectors and firmly fasten with 4 2x19mm screws Both profiles for cover and support of the glass cover must be perfectly aligned 23 Each profile must be fastened by 6 4 2x19mm screws NB Do not over tight 24 The aluminium profiles at the group s ends must be taken off before the mounting of the integ...

Страница 13: ... wooden wedge meant to shelter the hydraulic connections This wedge is located at the top of the collectors and is fastened by Torx 4x80mm screws Be very careful not to damage the connections while fastening 27 On the left hand side collector place the frame s lower corner It is inserted in the runner located all around the collectors and must be tucked up till it s complete contact with the slat ...

Страница 14: ...es of the cover Start by inserting the new elements sideways into the ones previously installed before completely fitting them in 31 Nail these pieces to the frame using sealed plumbing nails at the juncture 32 On the right hand end install the lower corner of the frame following the same procedure as described in 30 page 14 Installing the collectors Technical changes may be made without notice ...

Страница 15: ...ft corner The sheet must be meticulously inserted into the collector s upper profile 35 Fasten this piece of cover to the wooden wedge using sealed plumbing nails 36 As for the bottom elements the straight upper pieces must be first sideways inserted one into another The fitting into the collector s profile must be meticulous Installing the collectors page 15 Technical changes may be made without ...

Страница 16: ...ealed plumbing nails at the juncture 38 Firmly fix the side left and right side pieces 39 Place the right hand side cover sheet on top of the side gasket Fasten with sealed plumbing screws 1 at the top 1 at mid length and 1x at the bottom 40 Sealed plumbing screw top right page 16 Installing the collectors Technical changes may be made without notice ...

Страница 17: ...ength and 1 at the bottom 42 Sealed plumbing screw top left 43 On the left hand side mount the exterior cover profile and fasten it with a 2x19mm screws These cover profiles must be perfectly aligned with the glass cover Each profile must by fixed with a 4 2x19mm screws 44 In the same wax mount the right hand side exterior profile Installing the collectors page 17 Technical changes may be made wit...

Страница 18: ...arts to the roof slats thanks to metal retainer and roofing nails minimum 3x per side 47 In the same way place similar retainers every meter along the upper cover sheet Indication If there is no roof slat at this exact place it is necessary to install one before the installation of the covering fame 48 Stick a rubber wedge all along the upper edge of the cover sheet page 18 Installing the collecto...

Страница 19: ...rms or strong wind periods 50 Adjust the lead skirting to the tiles To do so we recommend that you use a soft rubber hammer 51 Roof cover The tiles must be installed upon the lateral pieces in order to insure waterproofness To do so you might have to cut the edges off in order to make sure that the tiles lie flat on the flushing 52 Finished integration of a 6m set of collectors Installing the coll...

Страница 20: ...N THOSE PIECES SHOULD BE FIRMLY INSERTED INTO THE RUNNER IF NEEDED A WOODEN BATTEN OR A HAMMER CAN BE USED 55 Then start inserted the straight extension pieces sideways into the runner They should first fit the corners of the pieces previously installed and the be completely and firmly inserted into the collector s runner 56 The pieces should overlap each other by 25 to 50 mm 25 50 mm MULTIPLE ROW...

Страница 21: ... 24 Installation instructions Wooded frame collectors In roof installation 57 Collectors installed on several rows the installation of such sets is done by following the instructions 1 to 28 Between rows a 70mm separation batten will be installed IRC 2 1 M e t a l E d g i n g 2 7 m m m a x ...

Страница 22: ...nges may be made without notice Page 19 of 24 Installation instructions Wooden frame collectors In roof installation Bracket 7x40mm 1st Collector 2nd Collector 3rd Collector 4x80mm 4x40mm Mounting installation Horizontal installation view from below ...

Страница 23: ...ht 2026 2030 2296 2630 3019 2030 3289 2630 4012 2030 4282 2630 5005 2030 5275 2630 5998 2030 6268 2630 699x 2030 7x61 2630 7984 2030 8254 2630 8x77 2030 9247 2630 9970 2030 10240 2630 Number Area Disposition SMK12 4 6 8 10 12 m2 gross 8 12 16 20 24 Without flushing With flushing Total length Total height Total length Total height 2026 4110 2296 4710 3019 4110 3289 4710 4012 4110 4282 4x10 5005 411...

Страница 24: ... material hydraulic connection Art Nr Name 4 6 8 10 12 14 16 18 20 22 24 26 28 14148 Number of panels 2 3 4 5 6 7 8 9 10 11 12 13 14 24100 basic kit for 2 panels wooden wedges on the top 1 1 1 1 1 1 1 24101 basic kit for 3 panels wooden wedges on the top 1 1 1 1 1 1 24102 extension kit for 2 panels wooden wedges on the top 1 1 2 2 3 3 4 4 5 5 6 20001 hydraulic connection kit for 2 panels 2 3 4 5 6...

Страница 25: ...nting material hydraulic connection Art Nr 8 12 16 20 24 28 32 36 40 44 48 52 56 60 64 68 72 76 14107 Number of panels 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 38 24100 basic kit for 2 panels wooden wedges on the top 1 1 1 1 1 1 1 1 1 24101 basic kit for 3 panels wooden wedges on the top 1 1 1 1 1 1 1 1 1 24102 extension kit for 3 panels wooden wedges on the top 1 1 2 2 3 3 4 4 5 5 6 6 7 7 ...

Страница 26: ...he kind of system there can be glycol Materials and performance of the components must necessarily take into account these particular operating conditions Pressure pump filling points page 26 System Schematics Technical changes may be made without notice Optional AAV Not needed if using filling pump Optional Heat Metering Accessories System with one collector field ...

Страница 27: ...filling points System Schematics page 27 Technical changes may be made without notice Optional Heat Metering Accessories Optional AAV Not needed if using filling pump System with two collector fields East West System ...

Страница 28: ...valley of the corrugation using an adjustable pipe cutter Do not clamp the cutter on the pipe with great force or the pipe will flatten 4 Allow 1 additional valley on each cut of the pipe to produce the sealing joint An optional extra flanging tool is available which will create a perfect flange finish on both DN 16 and DN 20 stainless steel pipework Final Connection 1 Insert the washer into the n...

Страница 29: ...he anti clockwise position to allow this non return valve to be open Pour solar heat transfer fluid into the filling machine ensure the isolation valve is open on the bottom of the machine then switch it on to allow the fluid to circulate through the system for 30 minutes to flush out the air and any possible debris To clear any air or debris from the flow setter and pump turn the right hand isola...

Страница 30: ...eeds to be adjusted to give optimum performance This will depend on the number of collectors used in the installation Commissioning the solar controller The recommended settings for the solar controller are Switch on temperature difference 7 C Switch off temperature difference 3 C Minimum pump speed 40 Store max temperature 65 C For thermal stores or if the outlet temperature is controlled with a ...

Страница 31: ...hould also be made on the mounting brackets bolts for any corrosion or damage Warranty The collectors are guaranteed for 10 years and have a life expectancy of 25 years The warranty will be invalid in the following cases Collectors that are installed damaged or damaged during installation Failure of the collector due to frost lightning strikes transient voltages or any act of misuse or any act of ...

Страница 32: ...ng C Unvented Cylinders only Capacity of cylinder Litres What is the incoming water pressure BAR Has strainer been cleaned of installation debris Yes No Has a water treatment device been fitted Yes No If Yes to above what type Are T P and expansion valves fitted and discharged tested Yes No Is Primary solar energy cut out 2 port valves operational Yes No Pressure reducing valve setting BAR Has exp...

Страница 33: ...f Not Flowsetter reading Litres min Antifreeze protection method used Concentrated Yes No Please state glycol water mix used in percentage Water Gylcol Has system been flushed filled and de aireated with correct filling pump Yes No What pressure has the primary solar circuit been set to Bar Has the system been explained to the householder Yes No Has the systems literature been left with the custom...

Страница 34: ...stomers signature Please see web site for warranty details and manufactures instructions for system annual maintenance check SOLFEX SOLAR KEYMARK COLLECTORS COME WITH A TEN YEAR MANUFACTURES WARRANTY Please contact us directly in writing within 7 days of any warranty issues Installation Date page 34 System commissioning checklist and warranty form Technical changes may be made without notice ...

Страница 35: ...Maintenance record page 35 Technical changes may be made without notice Date Engineer Company Details Findings Maintenance Record ...

Страница 36: ...Energy Arena Bannister Hall Works off Shop Lane Higher Walton Preston Lancashire PR5 4DZ Tel 01772 312847 Fax 01772 335277 sales solfex co uk www solfex co uk ...

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