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Solé, S.A. C-243 b, km 2 · 08760 Martorell (Barcelona) ·Tel. +34 93 775 14 00 · www.solediesel.com · [email protected]

Marine Diesel gensets. Operator’s Manual.

Inspection prior to the delivery

of generator sets

Section 11

–

Inspection prior to the delivery of

generator sets

Содержание 29 GS

Страница 1: ...0 www soleDiesel com info soleDiesel com 2 Operator s Manual Marine Diesel Gensets Marine generator sets Operator s manual 29 GS GSC 32 GSA GSAC 35 GT GTC 40 GTA GTAC 45 GT GTC 54 GTA GTAC 50 GT GTC 6...

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Страница 3: ...y of the operations and keep it close at hand near the genset as it can be of great use in the future Our goal as a manufacturing company is that you enjoy our product regardless of the use you make o...

Страница 4: ...ed and Unpacked Genset 18 Section 3 Installation 19 3 1 Angle of Installation 19 3 2 Genset installation 19 Section 4 Operation 20 4 1 Prestart checklist 20 4 2 Genset Operation at Low Temperatures 20...

Страница 5: ...Maintenance task Seawater filter inspection 33 Maintenance task Seawater pump impeller inspection 33 Maintenance task Zinc anode inspection 34 5 7 Inlet and Exhaust System 34 Exhaust circuit descripti...

Страница 6: ...ndices 59 9 1 Wiring diagrams 59 9 2 Alternator connections 64 Connection s type 1 64 Connection Type 2 65 Connection Type 3 66 9 3 Regulator connections 67 Connection Type 1 67 Connection Type 2 67 C...

Страница 7: ...rmit flames or sparks near the fuel injection system fuel line fuel filter fuel pump or other potential sources of spilled fuels or fuel vapors Never add fuel to the tank while the engine is running b...

Страница 8: ...n the engine or connected equipment disable the engine as follows Set the genset controller to OFF Mode 1 Disconnect the power input from battery 2 Disconnect the battery cables Remove the negative le...

Страница 9: ...e guards screens and covers before operating the engine Read the engine operator s manual and understand it before any operation and maintenance of the engine to ensure that it continues operating pra...

Страница 10: ...end customer the warranty shall enter into force 6 months after the date of sale Any limited warranty period that has not elapsed can be transferred to the following purchaser s Unless authorised oth...

Страница 11: ...that do not comply with the procedures described in the User and Maintenance Manuals e Deterioration resulting from not complying with the procedure for winter storage while the engine is not in serv...

Страница 12: ...ondition shall void the warranty in all its terms In such an event the materials oil filters etc and labour involved shall be at the expense of the purchaser The purchaser should keep the invoice of t...

Страница 13: ...tion 1 1 Genset Identification Identification label The nameplate is located above the rocker cover The characteristics plate of genset it s located above the alternator case The characteristics plate...

Страница 14: ...PIECE ELEMENT 1 Oil filter 2 Oil dipstick 3 Oil filler plug 4 Oil drain pipe 5 Fuel filter 6 Manual priming pump 7 Injection pump 8 Fuel pump 9 Injectors 10 Air inlet elbow 11 Wet exhaust elbow 12 Rel...

Страница 15: ...bocharger 2 Cooler body 3 Coolant drain plug 4 DC alternator 5 V Belt 6 Silentblocks 7 Starter assy 8 Genset chasis 9 Silentblocks 10 Coolant drain plug 11 Fuel filter 12 Injection pipe 13 Injection p...

Страница 16: ...il filter 2 Oil dipstick 3 Oil filler plug 4 Oil drain pipe 5 Fuel filter 6 Priming pump 7 Oil drain plug 8 Fuel pump 9 Injectors 10 Air inlet elbow 11 Wet exhaust elbow 12 Relay set 13 Air filter 14...

Страница 17: ...l filter 2 Oil dipstick 3 Oil filler plug 4 Oil drain pipe 5 Fuel filter 6 Priming pump 7 Fuel pump 8 Fuel feed pump 9 Injectors 10 Air inlet elbow 11 Wet exhaust elbow 12 Turbocharger 13 Air filter 1...

Страница 18: ...sales departments and the carrier immediately and forward photographic evidence of the damage After inspecting the goods if you notice damage write a reservation on the delivery note Have the carrier...

Страница 19: ...t If the genset is left idle for prolonged periods the client must check the possible conditions of conservation in relation to the place of storage If the genset is unused for prolonged periods and s...

Страница 20: ...e 9 4 Genset Dimensions 1 Wet exhaust outlet 2 Dry exhaust outlet Seawater outlet 3 Connect siphon breaker If installed See 9 4 Genset Dimensions and 5 7 Inlet and exhaust system 4 Connect sweater inl...

Страница 21: ...water pump before initial startup To prime the pump Close the seacock Remove the hose from the seawater filter outlet Fill the hose and seawater pump with clean water Reconnect the hose to the water f...

Страница 22: ...to keep it in perfect operating condition If there is no care the inside parts can oxidize and cause damage on the genset When the genset is stored steps indicated below have to been follow 1 Clean th...

Страница 23: ...f the genset increase 5 Get the genset work during 5 or 10 minutes without load as maintenance operation 4 5 Restoration of Operational Conditions When starting up the genset again after winter lay up...

Страница 24: ...ls O rings rubber seals etc in cleaning solvent and dry them Use only the correct tools and instruments Use only good quality lubricating oils and greases Be sure to apply a coat of oil grease or seal...

Страница 25: ...I C C C C Oil filter C C Fuel level I Fuel tank CL E CL I Fuel filter C Water separator filter if applicable E C Injection pump I Injector I Purge the feed system I Coolant I C C Sea water circuit I C...

Страница 26: ...d Item Assembly standard Valve clearance cold setting Inlet 0 25 mm Exhaust Inspection 1 Insert the appropriate thickness gauge between the rocker arm and valve cap to check the clearance 2 Loosen the...

Страница 27: ...nect the stop solenoid connector the fuel supply shut off and crank the genset by means of the starter and read the compression pressure gauge indication when the genset is running at specified speed...

Страница 28: ...genset is going to be operated On the other hand use oil quality no less than ACEA E5 E3 or API CH 4 SJ Other genset oils may affect warranty coverage cause internal genset components to seize and or...

Страница 29: ...il the dipstick mark maximum and take note of the quantity of oil used 3 With the engine inclined fill the oil circuit with the maximum oil quantity according to the previous amount Then extract the d...

Страница 30: ...reak Whenever possible keep the fuel tank full The temperature changes may cause condensation of the damp air present in the tank and this water accumulates at the bottom It can cause an increase of c...

Страница 31: ...mp monitor and skill knowledge are required You must check The presence of exhaust smoke colour Procedure quickly accelerate genset Criteria no remarkably black smoke exhaust and correct function of f...

Страница 32: ...gh pressure and can cause injury to the operator Maintenance task Bleeding air from the fuel system Prime the fuel system to bleed the air from the circuit Trapped air in the fuel system can cause dif...

Страница 33: ...tual atmospheric temperature Other genset coolants may affect warranty coverage cause an internal build up of rust and scale and or shorten genset life Never mix different types of coolants This may a...

Страница 34: ...seawater leakages Maintenance task Seawater pump impeller inspection Seawater pump impeller is neoprene and cannot rotate dried If operated without water the impeller can be broken It is important th...

Страница 35: ...nd open the seacock Refill the coolant circuit 6 Start the genset and check for leaks at the anticorrosion zinc anode location The pump is operating if the seawater flows from the exhaust outlet 5 7 I...

Страница 36: ...injection point of wet exhaust and waterline there is less than 150 mm or the point of injection is below waterline The wet exhaust is the genset s standard equipment If you want dry exhaust which is...

Страница 37: ...on exhaust components Carbon and soot residue indicate an exhaust leak Seal leaks as needed 5 8 Electrical System Panel You can find all information in the control panel operator s manual Sensors and...

Страница 38: ...alue 30 BAR max 2 seconds Protection BODY IP 67 Tightening torque Max 20Nm TEMPERATURE SWITCH Operating voltage 12 24V Operating power 5W Operating temperature 100 C 4 C OPEN CIRCUIT 100 C 2 C CLOSE C...

Страница 39: ...starter Negative battery is connected to the bipolar relay Circuit protection AC Breaker interrupts the genset output in the event of an overload or short circuit The nominal current is indicated in...

Страница 40: ...k terminal cleanliness regularly If dust is settled terminals should be loosened cleaned and smeared with a neutral grease layer 3 Metal objects must not be placed over the battery 4 Add distilled wat...

Страница 41: ...d to the working conditions and environment Long periods of sustained vibrations can damage the bearing balls and their seat Too high humidity can emulsify the grease and encourage corrosion Intense v...

Страница 42: ...ooting Section 6 Troubleshooting If a fault occurs in the genset proceed as follows Within the period of warranty Contact to Sole Diesel Official Service See Sol Diesel WARRANTY Outside the period of...

Страница 43: ...noid ETR Check stop solenoid and replace it if necessary GENERAL Low compression pressure Check the compression of each cylinder LUBRICATION SYSTEM Oil viscosity too high Check oil viscosity according...

Страница 44: ...y or clogged air filter Replace the air filter element Clogged fuel filter Replace fuel filter Dirty or faulty fuel injectors Clean test and or replace fuel injector which is not operating properly In...

Страница 45: ...ERAL Incorrect valve clearance Perform valve adjustment Clogged fuel filter Replace fuel filter Dirty or faulty fuel injectors Clean test and or replace fuel injector which is not operating properly W...

Страница 46: ...load Reduce electrical load Exhaust system leakage Inspect exhaust system Replace exhaust system components that are not operational Excessive vibration Check engine brackets Inspect engine and retigh...

Страница 47: ...egulator plate Replace AVR regulator plate Blown AVR regulator plate fuse Replace AVR regulator plate fuse Calibrate voltage Check revolutions Check windings Calibrate voltage Replace AVR regulator pl...

Страница 48: ...S A C 243 b km 2 08760 Martorell Barcelona Tel 34 93 775 14 00 www solediesel com info solediesel com 47 Marine Diesel gensets Operator s Manual Technical specifications Section 7 Technical specificat...

Страница 49: ...1 89 CV Coolant flow rate 105 l min 27 74 gal m Salt water flow rate 37 5 l min 9 91 gal m Intake air flow rate 2 25 m3 m Oil type SAE 15W40 Coolant capacity 13 L 3 43 gal Oil capacity 10 L 2 64 gal F...

Страница 50: ...kW 41 89 CV Coolant flow rate 105 l min 27 74 gal m Salt water flow rate 37 5 l min 9 91 gal m Intake air flow rate 2 25 m3 m Oil type SAE 15W40 Coolant capacity 13 L 3 43 gal Oil capacity 10 L 2 64 g...

Страница 51: ...55 CV Coolant flow rate 140 l min 36 98 gal m Salt water flow rate 44 l min 11 62 gal m Intake air flow rate 2 7 m3 m Oil type SAE 15W40 Coolant capacity 13 L 3 43 gal Oil capacity 10 L 2 64 gal Flyw...

Страница 52: ...W 48 55 CV Coolant flow rate 140 l min 36 98 gal m Salt water flow rate 44 l min 11 62 gal m Intake air flow rate 2 7 m3 m Oil type SAE 15W40 Coolant capacity 13 L 3 43 gal Oil capacity 10 L 2 64 gal...

Страница 53: ...9 02 CV Coolant flow rate 80 l min 21 13 gal m Salt water flow rate 38 l min 10 04 gal m Intake air flow rate 3 3 m3 m Oil type SAE 15W40 Coolant capacity 21 L 5 55 gal Oil capacity 12 L 3 17 gal Flyw...

Страница 54: ...51 4 kW 69 9 CV Coolant flow rate 96 l min 25 36 gal m Salt water flow rate 45 l min 11 89 gal m Intake air flow rate 4 m3 m Oil type SAE 15W40 Coolant capacity 21 L 5 55 gal Oil capacity 12 L 3 17 g...

Страница 55: ...onsumption at 75 7 4 L H 1 95 Gal H Injection pump type In line Starting aid Glow plugs Fuel system details Consumption 3 2 L H 0 85 Gal H Fuel type Diesel Power 40 5 kW 55 08 CV Coolant flow rate 105...

Страница 56: ...75 8 9 L H 2 35 Gal H Injection pump type In line Starting aid Glow plugs Fuel system details Consumption 4 1 L H 1 08 Gal H Fuel type Diesel Power 48 6 kW 66 1 CV Coolant flow rate 140 l min 36 98 g...

Страница 57: ...sumption at 75 11 L H 2 91 Gal H Injection pump type In line Starting aid Glow plugs Fuel system details Consumption 4 8 L H 1 27 Gal H Fuel type Diesel Power 59 6 kW 81 06 CV Coolant flow rate 70 l m...

Страница 58: ...mption at 75 13 2 L H 3 49 Gal H Injection pump type In line Starting aid Glow plugs Fuel system details Consumption 6 2 L H 1 64 Gal H Fuel type Diesel Power 70 kW 95 2 CV Coolant flow rate 96 l min...

Страница 59: ...4T 7T M6 x 1 0 2 94 to 4 90 0 3 to 0 5 7 85 to 9 8 0 8 to 1 0 M8 x 1 25 9 8 to 12 7 1 0 to 1 3 14 7 to 21 6 1 5 to 2 2 M10 x 1 25 17 7 to 24 5 1 8 to 2 5 29 4 to 41 2 3 0 to 4 2 M12 x 1 25 29 4 to 41...

Страница 60: ...b km 2 08760 Martorell Barcelona Tel 34 93 775 14 00 www solediesel com info solediesel com 59 Marine Diesel gensets Operator s Manual Technical appendices remove Section 9 Technical Appendices 9 1 Wi...

Страница 61: ...1 TRANSMISOR DE PRESI N PRESSURE SENSOR TRANSMISOR DE TEMPERATURA TEMPERATURE SENSOR MANOCONTACTO PRESSURE SWITCH TERMOOCONTACTO TEMPERATURE SWITCH ETR SOLENOIDE DE PARO ETR STOP SOLENOID N S N S M G...

Страница 62: ...R DE TEMPERATURA TEMPERATURE SENSOR MANOCONTACTO PRESSURE SWITCH TERMOOCONTACTO TEMPERATURE SWITCH ETR SOLENOIDE DE PARO ETR STOP SOLENOID N S N S M G D B W NGK PRECALENTAMIENTO PREHEATING 30 85 86 87...

Страница 63: ...CONNECRTOR CPC PIN 2 CPC PIN 12 CPC PIN 3 CPC PIN 6 CPC PIN 7 CPC PIN 1 CPC PIN 5 CPC PIN 4 CPC PIN 11 CPC PIN 9 CPC PIN 10 CPC PIN 8 CPC PIN 13 CPC PIN 16 N S N S M G L B W Negro Black Rojo Red Rosa...

Страница 64: ...Rel desconexi n de tierra Earth disconnecting relay BB0A C I TRANSMISOR DE PRESI N PRESSURE SENSOR TRANSMISOR DE TEMPERATURA TEMPERATURE SENSOR MANOCONTACTO PRESSURE SWITCH TERMOOCONTACTO TEMPERATURE...

Страница 65: ...com 64 Marine Diesel gensets Operator s Manual Technical appendices remove 9 2 Alternator connections According to genset model consult the alternator s connection Connection type 1 Meccalte alternat...

Страница 66: ...Sol S A C 243 b km 2 08760 Martorell Barcelona Tel 34 93 775 14 00 www solediesel com info solediesel com 65 Marine Diesel gensets Operator s Manual Technical appendices remove Connection Type 2...

Страница 67: ...Sol S A C 243 b km 2 08760 Martorell Barcelona Tel 34 93 775 14 00 www solediesel com info solediesel com 66 Marine Diesel gensets Operator s Manual Technical appendices remove Connection Type 3...

Страница 68: ...Marine Diesel gensets Operator s Manual Technical appendices remove 9 3 Regulator connections According to genset model consult the regulator s connection Connection type 1 Meccalte alternator 1 Conn...

Страница 69: ...Sol S A C 243 b km 2 08760 Martorell Barcelona Tel 34 93 775 14 00 www solediesel com info solediesel com 68 Marine Diesel gensets Operator s Manual Technical appendices remove Connection type 3...

Страница 70: ...Sol S A C 243 b km 2 08760 Martorell Barcelona Tel 34 93 775 14 00 www solediesel com info solediesel com 69 Marine Diesel gensets Operator s Manual Technical appendices remove 9 4 Overall dimensions...

Страница 71: ...B VIEW C VIEW D 29 GS 32 GSA 29 GSC 32 GSAC A B C D FAN INSIDE FIRE EXTINGUISHER ACCESS HOLE AIR OUTLET 27 1595 48 1670 837 18 740 114 5 161 BATTERY CONNECTIONS EMERGENCY STOP CUSTOMER PANEL CONNECTI...

Страница 72: ...P CUSTOMER PANEL CONNECTION AC BREAKER CUSTOMER LOAD LEAD ACCESS EQUIPMENT GROUND CONNECTION SEA WATER INLET 32 FUEL INLET 8 LEAKS COOLANT OUTLET 400 GENERATOR AIR INLET 177 5 225 532 5 210 225 65 165...

Страница 73: ...T FUEL INLET 8 CUSTOMER PANEL CONNECTION AC BREAKER CUSTOMER LOAD LEAD ACCESS EQUIPMENT GROUND CONNECTION A B C D 181 143 840 175 5 225 449 225 481 244 5 64 563 213 840 105 630 105 10 x 16 MOUNTING HO...

Страница 74: ...ol panel main controller is supplied without fixing at genset in order to allow their installation on engine room according to installer requirements 2 Dry exhaust available as an option 3 Dimensions...

Страница 75: ...IAS MEDIO 15 04 2020 FA0780 FA0781 FA0788 FA1304 20 10 2017 A B C D 111 143 840 195 5 1800 48 27 630 105 105 213 563 64 175 5 295 379 295 411 244 5 LEAKS COOLANT OUTLET 8 SEA WATER INLET 32 ONLY DRY E...

Страница 76: ...uctions to replace and remove When you decide to replace the genset please contact Sol Diesel S A will provide relevant instructions regarding the laws in force at the time When disposing of the whole...

Страница 77: ...orell Barcelona Tel 34 93 775 14 00 www solediesel com info solediesel com 76 Marine Diesel gensets Operator s Manual Inspection prior to the delivery of generator sets Section 11 Inspection prior to...

Страница 78: ...Sol S A C 243 b km 2 08760 Martorell Barcelona Tel 34 93 775 14 00 www solediesel com info solediesel com 77 Marine Diesel gensets Operator s Manual Inspection prior to the delivery of generator sets...

Страница 79: ...g Sol S A C 243 b km 2 08760 Martorell Barcelona Tel 34 93 775 14 00 www solediesel com info solediesel com 78 Marine Diesel gensets Operator s Manual Section 12 Maintenance log DATE HOURS DESCRIPTION...

Страница 80: ...Maintenance log Sol S A C 243 b km 2 08760 Martorell Barcelona Tel 34 93 775 14 00 www solediesel com info solediesel com 79 Marine Diesel gensets Operator s Manual DATE HOURS DESCRIPTION SERVICE NAME...

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Страница 82: ...U_CTGR7481_EN Revision 1 07 2022...

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