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TABLE OF CONTENTS

 

        

 

Page 3 of 67 

TABLE OF CONTENTS 

 
 
CHANGES FROM MPC2000 TO MPS3000...........................................................................................................2

 

TABLE OF CONTENTS..........................................................................................................................................3

 

INTRODUCTION ....................................................................................................................................................5

 

Protection Features .............................................................................................................................................5

 

Control Features..................................................................................................................................................6

 

Supervision and Communication Features .........................................................................................................6

 

WIRING DIAGRAM - MPS3000..............................................................................................................................7

 

WIRING DIAGRAM - MPS3000-C ..........................................................................................................................8

 

REAR PANEL - MPS3000 and MPS3000-C ..........................................................................................................9

 

MPS3000 TERMINALS.........................................................................................................................................10

 

Auxiliary Power Supply......................................................................................................................................10

 

Current & Voltage & Temperature (RTD, Thermistor) inputs ............................................................................10

 

Line Voltages.....................................................................................................................................................10

 

Line Currents .....................................................................................................................................................10

 

Ground Fault Current ........................................................................................................................................10

 

Temperature Sensors........................................................................................................................................10

 

Analog Outputs..................................................................................................................................................11

 

Analog Inputs ....................................................................................................................................................11

 

MPS3000-C Discrete Inputs:.............................................................................................................................12

 

Output Relays....................................................................................................................................................14

 

Serial Link..........................................................................................................................................................15

 

"C/T" WIRING DIAGRAMS ...................................................................................................................................16

 

Three "C/T"s + Ground Fault Core Balance "C/T" ............................................................................................16

 

Three "C/T's" in a Residual Ground Fault Connection......................................................................................16

 

FRONT PANEL OVERVIEW ................................................................................................................................17

 

LEDS: ................................................................................................................................................................17

 

LCD Display.......................................................................................................................................................17

 

Keys Overview ..................................................................................................................................................18

 

FRONT PANEL SETTINGS..................................................................................................................................19

 

Startup ...............................................................................................................................................................19

 

Reset to Factory Default Values:.......................................................................................................................19

 

MESSAGES ..........................................................................................................................................................20

 

Blinking  Messages ...........................................................................................................................................20

 

CONSTANT  MESSAGES ................................................................................................................................21

 

MENU NAVIGATION TOP....................................................................................................................................22

 

Parameter Settings............................................................................................................................................22

 

Data Review ......................................................................................................................................................22

 

Test / Maintenance............................................................................................................................................22

 

MENU....................................................................................................................................................................23

 

Navigation..........................................................................................................................................................23

 

SET PAGE - MENUS............................................................................................................................................26

 

System Parameters...........................................................................................................................................26

 

Voltage Settings ................................................................................................................................................29

 

Current Settings ................................................................................................................................................31

 

Overload Settings ..............................................................................................................................................33

 

Power Settings ..................................................................................................................................................35

 

Temperature Settings........................................................................................................................................36

 

Analog I/O Settings ...........................................................................................................................................38

 

Communication Settings ...................................................................................................................................40

 

Tripping/Alarm Options......................................................................................................................................41

 

Tripping Alarm Common Settings..................................................................................................................41

 

Multiple Alarm/Trip considerations ................................................................................................................43

 

Tripping/Alarm Individual Settings .................................................................................................................44

 

Tripping/Alarm Default Settings .....................................................................................................................53

 

DATA PAGE - MENUS .........................................................................................................................................55

 

Measured Data ..................................................................................................................................................55

 

Calculated Data .................................................................................................................................................56

 

Logical Inputs Contact Status............................................................................................................................57

 

Содержание MPS 3000

Страница 1: ...MPS 3000 MOTOR PROTECTION SYSTEM Version 18 7 2006...

Страница 2: ...load 16 Unbalance Bias Of Thermal Overload 17 New program for current voltage and temperature fault simulation useful for testing and for learning the MPS3000 on the engineer table 18 Power measuremen...

Страница 3: ...Core Balance C T 16 Three C T s in a Residual Ground Fault Connection 16 FRONT PANEL OVERVIEW 17 LEDS 17 LCD Display 17 Keys Overview 18 FRONT PANEL SETTINGS 19 Startup 19 Reset to Factory Default Val...

Страница 4: ...d maintenance should be in strict accordance with the instructions in this manual national codes and good practice Installation or operation not performed in strict accordance with these instructions...

Страница 5: ...he mains voltage motor and cabling faults as well as operator malfunctions The MPS3000 monitors three phase voltages three phase ground fault currents temperature inputs from up to 10 sensors Four ana...

Страница 6: ...the Authorized key input terminals Measured data Phase and line voltages Phase currents Ground fault current Power Reactive Power Power factor RTD temperatures thermistor resistances and Analog Input...

Страница 7: ...WIRING DIAGRAM MPS3000 Page 7 of 67 WIRING DIAGRAM MPS3000...

Страница 8: ...WIRING DIAGRAM MPS3000 C Page 8 of 67 WIRING DIAGRAM MPS3000 C...

Страница 9: ...REAR PANEL MPS3000 and MPS3000 C Page 9 of 67 REAR PANEL MPS3000 and MPS3000 C...

Страница 10: ...t 81 Decrease primary voltage setting by a 1 73 factor In this type of connection Line to Line voltage is connected to Line to Neutral input MPS3000 cannot detect phase sequence A positive phase seque...

Страница 11: ...s electronics is isolated as one group together with the Analog inputs and with the Temperature input circuits Please note that only one common connection Ground have to be used for the analog inputs...

Страница 12: ...t 5 28 Open For PLC control Closed For Serial Port control Operative only when Local Remote input is in closed Remote position Determines if control commands are accepted from PLC or Serial Port input...

Страница 13: ...te Input A contact 13 36 Discrete Input B contact 14 37 Discrete Input C contact 15 38 Discrete Input D contact 16 39 Each of the above four discrete inputs can be configured for many applications lik...

Страница 14: ...l functions used with the MPS3000 C Output Relay B N C 47 48 N O 47 49 Relay B can be configured as Trip Trip Fail Safe Tripping Alarm where it can be set for any group of faults or Of Starts Pre Alar...

Страница 15: ...r Low speed of two speed motor Output C Relay Can be configured by parameter setting as one of the following functions Contactor A status Contactor B status Start Run controls line contactor in Star D...

Страница 16: ...not used and ground fault protection is required use the residual Ground Fault Connection In this diagram terminal 92 which is the Ground Fault input current receives the sum of the C T outputs of the...

Страница 17: ...rent Running ON after completion of starting process Indicates that motor s average current decreased below 115 of rated current Output A ON when Output A relay is energized Output B ON when Output B...

Страница 18: ...n this page If key is pressed for more than 0 5 sec previous parameters will be displayed at a fast rate Press once to increase parameter value Press and hold to increase parameter value at a fast rat...

Страница 19: ...atile memory the LCD displays the 2 Sec flash message Data Saved OK Notes 1 A new parameter setting becomes effective only after storing it in the non volatile memory Setting a parameter without stori...

Страница 20: ...atile parameter check sum is found to be wrong Unauthorized Access When Authorized Key is open locked and a parameter change is attempted Also displayed after Unauthorized Store and Reset action Unabl...

Страница 21: ...T TIME Notes 1 Pressing Store key while the LCD displays on Data Page or a Set Page parameter will store this parameter as the default display If no key is pressed for more than five minutes then this...

Страница 22: ...load Settings Analog I O Settings Voltage Settings Power Settings Tripping Alarm Options Current Settings Temperature Settings Communication Settings Data Review By pressing Data Page key the LCD disp...

Страница 23: ...ELAY 0 SEC U V AUTO RESTART BOTH SUP Vin U C LEVEL 1 50 OF FLC STP COOL T CONST 30 MIN CT PRIMARY 100 AMP CONFIG OUTPUT C ALARM FAIL SAFE U V RESTRT DELAY 4 0 SEC U C LEVEL 1 DELAY 2 SEC UNBALANCE K F...

Страница 24: ...TIME PANEL RST ENABL 20 MODBUS for user selcted group of data U P LEVEL 2 DELAY 30 SEC Same settings for RTD 2 6 ANLOG OUT 2 PAR AVG LINE VOLTS MAX START TIME REMOT RST ENABL LOW POWER FACTOR 0 8 LAG...

Страница 25: ...ERIOD 9 8 SEC TRIP GND CURRENT 0 AMP FREQUENCY 50 0 Hz TIME TO TRIP O L NO TRIP EXPECTED LAST START MAX I 760 AMP TRIP VP1 VP2 VP3 230 230 230 V POWER 563 2 KW TIME TO START 0 SEC TOTAL ENERGY 457 235...

Страница 26: ...660V Increments of 1V Motor FLC 100 Amp Motor Full Load rated Current Range 1 2000A Increments of 1A C T Primary 100 Amp Primary rated current of Current Transformer No need to set Secondary rated cu...

Страница 27: ...llowing three parameters values can be altered Max Time in Star 10 Sec Time period during which star contactor is closed This time will shorten if current decreases below Star to Delta at value but no...

Страница 28: ...contactor of a Star delta starter Running Running indication Relay is activated after motor is started and current is reduced below 110 of Overload Pickup level Output Delay 0 Sec Time delay for Outpu...

Страница 29: ...ge Yes No Param Settings Locked Out Can be used instead of external Authorized Key inputs When set as Not Locked external key options function normally When set as Not Locked external key inputs are i...

Страница 30: ...se restart for mains failure duration of less than 0 5sec Restart occurs only if Motor was Starting Running before mains failure Turn off time is 0 1 4 sec 25 Range Disable Auxiliary Supply Measured V...

Страница 31: ...C Increments of 1 U C Level 1 Delay 2 Sec Under Current Level 1 Delay Range 1 60 Sec Increments of 1 Sec U C Level 2 40 of FLC Under Current Level 2 Range 10 90 of Motor FLC Increments of 1 U C Level...

Страница 32: ...time delay Note Unbalance Current level 1 will be activated when Unbalance Current exceeds 50 of the Unbalance Level 2 for more than 1 second fixed time period Range 10 40 of Motor FLC Increments of...

Страница 33: ...min Increments of 1min Unbalance K Fctr 5 Unbalance K Factor Used to increase the motor s equivalent current as a result of Unbalance currents The Unbalance currents cause a negative Sequence Currents...

Страница 34: ...1 Normally used for alarm indication Range 50 99 of maximum thermal capacity Increments of 1 Stall Time Fact 50 Stall Time Factor The ratio between motor thermal time constant when speed switch is clo...

Страница 35: ...el 1 Delay 30 Sec Under Power Level 1 time delay Range 1 120 Sec Increment of 1 Sec Under Pwr Level 2 25 Under power level 2 in percent of rated power Range 5 99 Increment of 1 U P Level 2 Delay 30 Se...

Страница 36: ...1 Range 0 250 EC Increment 1 EC T1 Level 2 140 EC RTD No 1 level 2 Range 0 250 EC Increment 1 EC T2 Level 1 120 EC RTD No 2 level 1 Range 0 250 EC Increment 1 EC T2 Level 2 140 EC RTD No 2 level 2 Ran...

Страница 37: ...C or 1 10 K T8 Level 2 100 EC RTD or Thermistor No 8 level 2 Range 0 250 EC or 25 0 K Increment 1 EC or 1 10 K T9 Level 1 80 EC RTD or Thermistor No 9 at level 1 Range 0 250 EC or 25 0 K Increment 1 E...

Страница 38: ...ted Line Voltage Vp3 Phase 3 to Neutral RMS Voltage of motor FLC of Rated Line Voltage Average RMS of Vp1 Vp2 Vp3 of motor FLC of Rated Line Voltage VL12 Line 1 to Line 2 RMS Voltage of motor FLC of R...

Страница 39: ...1 Delay Range Below 0 100 Above 1 100 Anlog In 1 Delay 10 Sec Time Delay for Analog Input 1 Fault Range 0 250 Sec Anlog In 2 Type 4 20mA Selects between 0 20mA or 0 1mA by special order and 4 20mA an...

Страница 40: ...1 S Link Save Lock Locked When set to Locked prevents setting through serial link communication When set to Not Locked setting through serial link is enabled Range Locked Not Locked Note It is only po...

Страница 41: ...lt Trip and Alarm LEDs illuminate Output A B C D relays respond according to their configurations Output A and Output B LEDs displays the status of Output A B relays Mode Disabled Set Trip DISABLE Set...

Страница 42: ...d to Remote and b PLC Serial Port input is switched to PLC c There is no Start signal Use only momentary reset inputs Reset Reset via serial link For MPS3000 the reset via serial link is always accept...

Страница 43: ...will continue displaying Unbalance Alarm message on both LCD and Fault Data page This is to assist the user in establishing the cause of the alarm In case a trip occurs after an alarm the trip message...

Страница 44: ...ange DISABLE ENABLE Max Start Time Output A Disabl When Enabled causes output A relay to energize upon Max Start Time fault Range DISABLE ENABLE Max Start Time Output B Disabl When Enabled causes outp...

Страница 45: ...perature At this point the motor must be tripped The following parameters are used to calculate the Thermal Capacity Curve Multiplier This is a multiplier of the basic standard curve It enables to shi...

Страница 46: ...ature of approximately 40 C If the ambient temperature is higher or if forced and natural cooling of the motor is malfunctioning the winding temperature can be significantly increased The RTD Bias is...

Страница 47: ...e Factor is the ratio between motor heating thermal time constant when Speed Switch is closed indicating slow speed to the time constant in normal starting process The Speed Switch setting is one of t...

Страница 48: ...3 2 60 91 1 5 10 21 0 7 60 9 2 10 10 5 2 2 70 83 4 5 20 20 1 7 70 9 0 10 20 5 1 2 80 76 7 5 30 19 4 7 80 8 8 10 30 5 0 2 90 70 8 5 40 18 6 7 90 8 5 10 40 4 9 3 00 65 6 5 50 17 9 8 00 8 3 10 50 4 8 3 1...

Страница 49: ...an the rated Motor FLC then the Unbalance value is decreased by the factor Iavg FLC where Iavg is the RMS average of the three phase currents Unbalance IN IP Iavg FLC This method prevents nuisance ala...

Страница 50: ...second Auto reset when Enabled occurs when average line voltage decreases below O V Level 1 value or when the motor trips Over Voltage Level 2 This is active only after the start signal Fault occurs...

Страница 51: ...Most of the MPS3000 self test programs are running continuously much slower then the main program in the background Control Circuit Open and Welded Contactor Control Cir Open Welded Contactor The MPS3...

Страница 52: ...d Fault occurs when resistance is above the set value If NTC is selected fault occurs when resistance is below the set value 2 If the RTD connector is suddenly disconnected the MPS reads If Level 1 is...

Страница 53: ...t Tripping Alarm Default Settings In this table stands for Enabled for Disabled No Fault Trip Alarm Auto Reset Panel Rst PLC Reset Output A Output B Active During ANSI Code 1 Max Start Time Start 48 2...

Страница 54: ...nalog Input 4 Always Added options available in the MPS3000 which correspond to ANSI codes Speed Switch Input No Rotation detector 14 Lock Out on thermal Trip 86 RTD Bias for Thermal Overload Unbalanc...

Страница 55: ...R Total motor reactive power Range 0 30 MVAR Power Factor 0 89 Total Average of three phases motor power factor Range 0 0 1 00 T1 T2 T3 110 111 109 C RTD 1 3 Temperature Range 0 C 200 C T4 T5 T6 110 1...

Страница 56: ...above Overload Pickup Range No Trip Expected 18 Hours Expected time to start displayed in one of the following cases After Thermal Trip This is the expected time of the Thermal Capacity to decay to 5...

Страница 57: ...open Contact closed Discrete Input B Contact Open Programmable digital input Range Contact open Contact closed Discrete Input C Contact Open Programmable digital input Range Contact open Contact close...

Страница 58: ...s Range Open Stop Closed Start Run PLC Reset Contact Open PLC reset input contact status Range Contact Open Contact Closed Speed Switch Open High Speed Speed switch input contact status Range Open Hig...

Страница 59: ...ng or running Reset is possible when message is displayed by pressing Reset Key Maximum Voltage 395 volt Latched since last reset maximum value of RMS Line voltage average of three phases Measured whi...

Страница 60: ...f Ground Fault current before last trip Range 0 24000 amp Trip Vp1 Vp2 Vp3 277 277 277 V Values of phase to neutral voltages before last trip Range 0 25000 volt Last 10 Trips Header of next 10 screens...

Страница 61: ...on volatile memory Data Saved Ok message will be displayed for about two seconds The parameters are Total run time Total of starts Total of trips Last start period Last start max I Thermal Capacity La...

Страница 62: ...Can be changed before or while simulation is running Useful for testing ground fault protection Default value is automatically set 0 Simul T1 2 3 40 C For RTD High Temperature Fault Simulation Set he...

Страница 63: ...essed through the communication All Actual data values All MPS3000 Parameter Settings Read Write All the control commands for the MPS3000 C such as Start A Start B Stop Reset See MPS3000 Communication...

Страница 64: ...r consumption 0 1 VA per 1 A at 1 A input Input impedance 100 m 0 5 VA per 5 A at 5 A input Input impedance 20 m Line Voltage Inputs three voltages with or without neutral Method True RMS sample 0 5 m...

Страница 65: ...0 1 0 2 Sec for less than 1 Sec delay Relays Contacts Rated load 8A 250 VAC 1800VA Maximum voltage 250VAC Dielectric Strength 1500 VAC for 1 minute Between Ground terminal 63 and Current inputs Auxili...

Страница 66: ...TECHNICAL SPECIFICATIONS Page 66 of 67 CASE AND CUTOUT DETAILS...

Страница 67: ...TECHNICAL SPECIFICATIONS Page 67 of 67 Acronyms Description V T a Voltage Transformer C T Current Transformer DOL Direct online...

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