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12/06/99 

4) Turn the small brass adjusting screw on the "Panel Voltage Adjusting Pot", 

located on the front of the controller, until the estimated voltage is 
obtained. 

 
5) Return the panels to their normal position. The pump will then operate at its 

maximum output.  

 
 

TROUBLESHOOTING 

 
PUMP DOES NOT RUN
  
If the pump does not run, first make sure the on/off switch is in the up 
position. Then look at the row of lights to check the status of the system. The 
red light (indicating power in) and the green light (indicating power out) are 
the only ones that should be on. All other lights indicate that the controller 
has been turned off for a specific reason.  
 
1. Check wiring diagrams for proper connections. If the solar panel wires are 
connected in reverse polarity the controller will short to ground. CAUTION: If a 
battery system or a high amperage panel system is used and the polarity is 
reversed, damage to the controller will result. This is not covered under 
warranty. 
 
If the motor polarity is reversed on a brush type motor the motor will simply 
run backwards. If the polarity is reversed on an SCS brushless DC motor, a diode 
in the motor will block any current flow. The result would be an open circuit 
and this will not damage the motor.  
 
2.  Check for proper panel and controller voltage and current. If a DC volt and 
amp meter is available, the best way to test for proper power is to check input 
voltage and current and output voltage and current. This will indicate where to 
start looking for the problem.  
 
If a volt and amp meter is not available then a quick look at the indicator 
lights will verify voltage coming from the panels going to the controller (red) 
and power from the controller going to the pump (green). The other three lights 
will also indicate the controller being turned off for low voltage (yellow), 
over-current (orange) or a remote switch turn-off (amber).  
 
If the red light is on and all other lights are off use a DC volt meter to check 
for the correct open circuit voltage. Typical open circuit voltage ranges from 
18 to 20 volts per panel. Multiply this per panel open circuit voltage times the 
number of panels wired in series. Check to see if this calculated voltage 
corresponds to the measured voltage.  
 
For an array short circuit current test, disconnect the array wires from the 
controller and short the wires together through a DC amp meter. Check this 
current against the short circuit current rating of the solar panels. The 
current in a series string should be the same as the rating for a single panel. 
If the current in a string is low, run the same test for each individual panel 
to identify the defective one.  
 
3.   Check for proper panel voltage set point. Make sure the proper panel 
voltage selector switch is on for your panel arrangement. (Switches 4-6 on the 
bottom, dip switch.) Note: if the incoming voltage is lower than the set point 
voltage, the controller will not turn on.  
 

Содержание PCB-120

Страница 1: ...PCB 120 DC SUBMERISIBLE PUMP CONTROLLER USER S MANUAL...

Страница 2: ...rrent boosting in low sunlight conditions PCB 120 SPECIFICATIONS 1 HP Input Voltage 100 180V open circuit Eight Panels in Series Max Maximum Output Current 10 AMPS Maximum Surge Current 18 AMPS Maximu...

Страница 3: ...If you change the voltage setting using the adjusting pot it will change the set points on all 4 selector switches It is highly recommended you do not adjust this pot SELECTOR SWITCH SETTINGS Switch...

Страница 4: ...y running in low water conditions Please be advised that this circuit does not work in all situations With switch 1 in the OFF position it becomes a high water cut off circuit tank fill This keeps a s...

Страница 5: ...the panels away from the sun until the pump flow rate is reduced by approximately 50 If this is not possible then shade the panels slightly until you obtain the same results This puts the controller...

Страница 6: ...to test for proper power is to check input voltage and current and output voltage and current This will indicate where to start looking for the problem If a volt and amp meter is not available then a...

Страница 7: ...pump wires and check again If the voltage goes to open circuit then a high current load is indicated Usually a high load will trigger the over current circuit and will turn the controller off and at...

Страница 8: ...12 06 99 8...

Страница 9: ...12 06 99 9...

Страница 10: ...atsoever of the product voids all warranty Warranty limitations There are no express warranties except as listed above SOLARJACK shall have no responsibility for damage to property persons animals or...

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