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TL49J
RAM NOT HOLDING UNDER LOAD
Releasing the controls must stop the cylinder movements.
• It is not advisable to leave an extended ma-
chine unattended to for a lengthy period of
time.
• It is normal to expect slight creep over time
however during normal operating conditions,
the ram should hold the load and not move
once the lock valve cartridge has closed. This
may take between 1-2 seconds after the direc
-
tional valve has been returned to the centre
position. The pilot pressure holding the valve
open must be allowed to drain back into the
tank to allow the lock valve to seat fully.
When a cylinder is not holding the load in place, it is
critical to know which part from the following list has
failed.
• C
ylinder piston seal.
• O/C valve (check valve)
•
Emergency lowering cartridge (if fitted)
T
he efficient way of establishing where the failure is,
is by removing all the hoses to determine where oil
is leaking out from.
• I
f leakage is from the emergency lowering
cartridge, clean or replace (#3).
• If leakage is from the O/C valve, clean and
adjust the relief valve or replace (Check
valves are non adjustable and can only be
cleaned or replaced) (#1).
• If the leakage is from the piston seal kit, re-
place. The leakage is possibly through
annular port which has no lock valve (#2).
DROPNOSE RAM
T
he dropnose ram is fitted with two O/C valves.
There are two ways to determine which component
has failed.
1. Remove all hoses to determine where the oil
is escaping from.
2. If the oil is escaping from the full bore side,
the full bore O/C valve must be faulty.
3.
Slowly open the adjusting screw for the O/C
relief valve on the annular side.
4.
The piston seals have failed if oil starts to flow
out from the annular side and the cylinder is
starting to close up at an increased speed.
Replace the piston seals.
SERVICE AND REPAIR
Figure 3-6
: For clarity, the drawing shows
only one hose to each service. In reality,
there are two hoses. One for the platform
controls and one for the ground controls. Only
the emergency lower has one hose.
Figure 3-7
: Dropnose cylinder with welded
on block containing 2 adjustable O/C valves.
3
1
2
2
2
1
1
3
Содержание TL37-01-007625
Страница 1: ...TL37J PARTS MANUAL TL37J PARTS MANUAL...
Страница 3: ...INDEX_OF_FASTENERS 2 42 MAINTENANCE MAINTENANCE TL37 3 1 SCHEMATICS SCHEMATICS_TL37 4 1 A A B B...
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Страница 11: ...REPAIR PARTS TL37J PARTS MANUAL CHASSIS OUTRIGGER ASSY CHASSIS OUTRIGGER ASSY Tue Mar 23 07 46 29 UTC 2021 2 1...
Страница 14: ...REPAIR PARTS TL37J PARTS MANUAL TOW HITCH ASSEMBLY TOW HITCH ASSEMBLY Tue Mar 23 07 46 29 UTC 2021 2 2...
Страница 16: ...REPAIR PARTS TL37J PARTS MANUAL JOCKEY WHEEL JOCKEY WHEEL Tue Mar 23 07 46 30 UTC 2021 2 3...
Страница 18: ...REPAIR PARTS TL37J PARTS MANUAL AXLE ASSEMBLY AXLE ASSEMBLY Tue Mar 23 07 46 30 UTC 2021 2 4...
Страница 20: ...REPAIR PARTS TL37J PARTS MANUAL BRAKE ASSEMBLY BRAKE ASSEMBLY Tue Mar 23 07 46 31 UTC 2021 2 5...
Страница 26: ...REPAIR PARTS TL37J PARTS MANUAL TL37_EURO_HUB_VIGO TL37_EURO_HUB_VIGO Tue Mar 23 07 46 33 UTC 2021 2 8...
Страница 28: ...REPAIR PARTS TL37J PARTS MANUAL SLEW ASSEMBLY SLEW ASSEMBLY Tue Mar 23 07 46 33 UTC 2021 2 9...
Страница 30: ...REPAIR PARTS TL37J PARTS MANUAL BOOM ASSEMBLY PARTS BOOM ASSEMBLY PARTS Tue Mar 23 07 46 34 UTC 2021 2 10...
Страница 33: ...REPAIR PARTS TL37J PARTS MANUAL CAGE ASSEMBLY CAGE ASSEMBLY Tue Mar 23 07 46 34 UTC 2021 2 11...
Страница 35: ...REPAIR PARTS TL37J PARTS MANUAL BOTTOM RAM BOTTOM RAM Tue Mar 23 07 46 34 UTC 2021 2 12...
Страница 37: ...REPAIR PARTS TL37J PARTS MANUAL TOP RAM TOP RAM Tue Mar 23 07 46 34 UTC 2021 2 13...
Страница 39: ...REPAIR PARTS TL37J PARTS MANUAL SLEWING BASKET RAM SLEWING BASKET RAM Tue Mar 23 07 46 35 UTC 2021 2 14...
Страница 41: ...REPAIR PARTS TL37J PARTS MANUAL SLEWING BASKET RAM SLEWING BASKET RAM Tue Mar 23 07 46 35 UTC 2021 2 15...
Страница 43: ...REPAIR PARTS TL37J PARTS MANUAL OUTRIGGER RAM OUTRIGGER RAM Tue Mar 23 07 46 35 UTC 2021 2 16...
Страница 47: ...REPAIR PARTS TL37J PARTS MANUAL BATTERY POWER PACK BATTERY POWER PACK Tue Mar 23 07 46 35 UTC 2021 2 18...
Страница 49: ...REPAIR PARTS TL37J PARTS MANUAL MAINS POWER PACK MAINS POWER PACK Tue Mar 23 07 46 35 UTC 2021 2 19...
Страница 51: ...REPAIR PARTS TL37J PARTS MANUAL PETROL POWER PACK TANK PETROL POWER PACK TANK Tue Mar 23 07 46 35 UTC 2021 2 20...
Страница 53: ...REPAIR PARTS TL37J PARTS MANUAL LIGHTING BOARD CE LIGHTING BOARD CE Tue Mar 23 07 46 36 UTC 2021 2 21...
Страница 55: ...REPAIR PARTS TL37J PARTS MANUAL DECALS UK KIT DECALS UK KIT Tue Mar 23 07 46 38 UTC 2021 2 22...
Страница 56: ...REPAIR PARTS TL37J PARTS MANUAL PIN KIT CE ANSI TL37 PIN KIT CE ANSI TL37 Tue Mar 23 07 46 39 UTC 2021 2 23...
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Страница 136: ...Page 4 1 TL37J TROUBLESHOOTING CONTENTS FAULT FINDING 4 2 FAULT FINDING MATRIX 4 4...
Страница 146: ...BATTERY CIRCUIT SCHEMATIC...
Страница 147: ...BATTERY HYDRAULIC FLOW DIAGRAM 29 BATTERY HYDRAULIC FLOW DIAGRAM...
Страница 148: ...MAINS CIRCUIT SCHEMATIC...
Страница 149: ...MAINS HYDRAULIC FLOW DIAGRAM 31 MAINS HYDRAULIC FLOW DIAGRAM...
Страница 150: ...PETROL CIRCUIT SCHEMATIC...
Страница 151: ...PETROL HYDRAULIC FLOW DIAGRAM PETROL HYDRAULIC FLOW DIAGRAM...
Страница 152: ...BI FUEL PETROL CIRCUIT SCHEMATIC...
Страница 153: ...BI FUEL HYDRAULIC FLOW DIAGRAM BI FUEL HYDRULIC FLOW DIAGRAM...
Страница 154: ...BI FUEL DIESEL CIRCUIT SCHEMATIC...
Страница 155: ...DIESEL CIRCUIT SCHEMATIC...
Страница 156: ...MAINS GEN SET CIRCUIT SCHEMATIC...
Страница 157: ...BATTERY ANSI CANTILT CIRCUIT SCHEMATIC From SN TL37J 01 00291...
Страница 158: ...MAINS ANSI CANTILT CIRCUIT SCHEMATIC From SN TL37J 01 00291...
Страница 159: ...PETROL ANSI CANTILT CIRCUIT SCHEMATIC From SN TL37J 01 00291...
Страница 160: ...BI FUEL PETROL ANSI CANTILT CIRCUIT SCHEMATIC From SN TL37J 01 00291...
Страница 161: ...BI FUEL DIESEL ANSI CANTILT CIRCUIT SCHEMATIC From SN TL37J 01 00291...
Страница 162: ...DIESEL ANSI CANTILT CIRCUIT SCHEMATIC From SN TL37J 01 00291...
Страница 163: ...MAINS GEN SET ANSI CANTILT CIRCUIT SCHEMATIC From SN TL37J 01 00291...