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TL49J
OUTRIGGER RAM
The outrigger ram is fitted with two check valves. They require no adjustment. If the outrigger is not
holding under load, it is most likely that the check valve for the full bore side is leaking. The check
valves are difficult to get to as the block is tucked away on the underside of the ram.
• With the outrigger retracted, remove the rod pin.
•
Swing down the outrigger to remove the cylinder.
•
Both check valves are identical. Swap them over to determine if the cylinder stops moving.
The full bore check is performed to ensure that the outriggers stay down when the booms have been
lifted (#2).
The annular side checks are performed to enure that the outrigger remains vertical when towing the
machine (#1).
The restrictor is critical to prevent the outrigger from juddering when raising the outrigger to the
transport position. Do not replace with a non restricted hose adapter (#3).
PLATFORM CONTROL VALVE
The in-line check valve is found below the manual hand pump. The valve prevents the oil from flow
-
ing back down the pressure line when operating the hand pump. The relief valve is set at 190 bar
and should be adjusted in accordance with the set up procedure.
To adjust the pressure, remove the cap of the relief valve and screw the adjusting screw inwards to
increase pressure and outwards to decrease pressure. Place the cap back after adjusting.
The spools are all the same and are closed centred in the neutral position. It is critical that the valve
block does not leak internally when in the neutral position. Note that there are two valve blocks with
each connected together at the lift cylinders. If the ground valve is not leak free with the spool in the
neutral position when operating the platform valve, the oil will not flow into the cylinder but leak out
through the ground valve. The same scenario applies for operating the ground controls when the
platform valve is leaking internally. This can also occur if the spool is not properly centralised by the
spring at the end of the spool.
In a situation where the ground controls function well but the operation of the boom from the platform
controls does not work, then the valve responsible for making the booms lift/lower is the faulty valve.
SERVICE AND REPAIR
Figure 3-8
: Outrigger cylinder with welded on block containing the two check valves. The
restrictor shown is the hose adaptor fitted in the outrigger control valve.
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Содержание TL37-01-007625
Страница 1: ...TL37J PARTS MANUAL TL37J PARTS MANUAL...
Страница 3: ...INDEX_OF_FASTENERS 2 42 MAINTENANCE MAINTENANCE TL37 3 1 SCHEMATICS SCHEMATICS_TL37 4 1 A A B B...
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Страница 11: ...REPAIR PARTS TL37J PARTS MANUAL CHASSIS OUTRIGGER ASSY CHASSIS OUTRIGGER ASSY Tue Mar 23 07 46 29 UTC 2021 2 1...
Страница 14: ...REPAIR PARTS TL37J PARTS MANUAL TOW HITCH ASSEMBLY TOW HITCH ASSEMBLY Tue Mar 23 07 46 29 UTC 2021 2 2...
Страница 16: ...REPAIR PARTS TL37J PARTS MANUAL JOCKEY WHEEL JOCKEY WHEEL Tue Mar 23 07 46 30 UTC 2021 2 3...
Страница 18: ...REPAIR PARTS TL37J PARTS MANUAL AXLE ASSEMBLY AXLE ASSEMBLY Tue Mar 23 07 46 30 UTC 2021 2 4...
Страница 20: ...REPAIR PARTS TL37J PARTS MANUAL BRAKE ASSEMBLY BRAKE ASSEMBLY Tue Mar 23 07 46 31 UTC 2021 2 5...
Страница 26: ...REPAIR PARTS TL37J PARTS MANUAL TL37_EURO_HUB_VIGO TL37_EURO_HUB_VIGO Tue Mar 23 07 46 33 UTC 2021 2 8...
Страница 28: ...REPAIR PARTS TL37J PARTS MANUAL SLEW ASSEMBLY SLEW ASSEMBLY Tue Mar 23 07 46 33 UTC 2021 2 9...
Страница 30: ...REPAIR PARTS TL37J PARTS MANUAL BOOM ASSEMBLY PARTS BOOM ASSEMBLY PARTS Tue Mar 23 07 46 34 UTC 2021 2 10...
Страница 33: ...REPAIR PARTS TL37J PARTS MANUAL CAGE ASSEMBLY CAGE ASSEMBLY Tue Mar 23 07 46 34 UTC 2021 2 11...
Страница 35: ...REPAIR PARTS TL37J PARTS MANUAL BOTTOM RAM BOTTOM RAM Tue Mar 23 07 46 34 UTC 2021 2 12...
Страница 37: ...REPAIR PARTS TL37J PARTS MANUAL TOP RAM TOP RAM Tue Mar 23 07 46 34 UTC 2021 2 13...
Страница 39: ...REPAIR PARTS TL37J PARTS MANUAL SLEWING BASKET RAM SLEWING BASKET RAM Tue Mar 23 07 46 35 UTC 2021 2 14...
Страница 41: ...REPAIR PARTS TL37J PARTS MANUAL SLEWING BASKET RAM SLEWING BASKET RAM Tue Mar 23 07 46 35 UTC 2021 2 15...
Страница 43: ...REPAIR PARTS TL37J PARTS MANUAL OUTRIGGER RAM OUTRIGGER RAM Tue Mar 23 07 46 35 UTC 2021 2 16...
Страница 47: ...REPAIR PARTS TL37J PARTS MANUAL BATTERY POWER PACK BATTERY POWER PACK Tue Mar 23 07 46 35 UTC 2021 2 18...
Страница 49: ...REPAIR PARTS TL37J PARTS MANUAL MAINS POWER PACK MAINS POWER PACK Tue Mar 23 07 46 35 UTC 2021 2 19...
Страница 51: ...REPAIR PARTS TL37J PARTS MANUAL PETROL POWER PACK TANK PETROL POWER PACK TANK Tue Mar 23 07 46 35 UTC 2021 2 20...
Страница 53: ...REPAIR PARTS TL37J PARTS MANUAL LIGHTING BOARD CE LIGHTING BOARD CE Tue Mar 23 07 46 36 UTC 2021 2 21...
Страница 55: ...REPAIR PARTS TL37J PARTS MANUAL DECALS UK KIT DECALS UK KIT Tue Mar 23 07 46 38 UTC 2021 2 22...
Страница 56: ...REPAIR PARTS TL37J PARTS MANUAL PIN KIT CE ANSI TL37 PIN KIT CE ANSI TL37 Tue Mar 23 07 46 39 UTC 2021 2 23...
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Страница 136: ...Page 4 1 TL37J TROUBLESHOOTING CONTENTS FAULT FINDING 4 2 FAULT FINDING MATRIX 4 4...
Страница 146: ...BATTERY CIRCUIT SCHEMATIC...
Страница 147: ...BATTERY HYDRAULIC FLOW DIAGRAM 29 BATTERY HYDRAULIC FLOW DIAGRAM...
Страница 148: ...MAINS CIRCUIT SCHEMATIC...
Страница 149: ...MAINS HYDRAULIC FLOW DIAGRAM 31 MAINS HYDRAULIC FLOW DIAGRAM...
Страница 150: ...PETROL CIRCUIT SCHEMATIC...
Страница 151: ...PETROL HYDRAULIC FLOW DIAGRAM PETROL HYDRAULIC FLOW DIAGRAM...
Страница 152: ...BI FUEL PETROL CIRCUIT SCHEMATIC...
Страница 153: ...BI FUEL HYDRAULIC FLOW DIAGRAM BI FUEL HYDRULIC FLOW DIAGRAM...
Страница 154: ...BI FUEL DIESEL CIRCUIT SCHEMATIC...
Страница 155: ...DIESEL CIRCUIT SCHEMATIC...
Страница 156: ...MAINS GEN SET CIRCUIT SCHEMATIC...
Страница 157: ...BATTERY ANSI CANTILT CIRCUIT SCHEMATIC From SN TL37J 01 00291...
Страница 158: ...MAINS ANSI CANTILT CIRCUIT SCHEMATIC From SN TL37J 01 00291...
Страница 159: ...PETROL ANSI CANTILT CIRCUIT SCHEMATIC From SN TL37J 01 00291...
Страница 160: ...BI FUEL PETROL ANSI CANTILT CIRCUIT SCHEMATIC From SN TL37J 01 00291...
Страница 161: ...BI FUEL DIESEL ANSI CANTILT CIRCUIT SCHEMATIC From SN TL37J 01 00291...
Страница 162: ...DIESEL ANSI CANTILT CIRCUIT SCHEMATIC From SN TL37J 01 00291...
Страница 163: ...MAINS GEN SET ANSI CANTILT CIRCUIT SCHEMATIC From SN TL37J 01 00291...