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TL37J

INDEX OF FASTENERS

Component no

DESCRIPTION

056064-016

Nut NylockNut DIN985 M16 10.0 ZincPlated

056064-020

Nut, NylockNut DIN985 M20 10.0 ZincPlated

058494-035

Bolt, HexSetScrew DIN933 M12 x 35mm 8.8 ZincPlated

056069-016

WASHER STEELFLATWASHER DIN125A M16 ZincPlated

056069-020

Washer, SteelFlatWasher DIN125A M20 ZincPlated

058480-040

Bolt, HexBolt DIN931 M16 x 40mm 10.9 Dacromet

11-0838

M16 x 130mm H.T. HEX BOLT DIN 931 GRADE 10.9 ZINC PLATED

510558-012

Bolt, HexSetscrew DIN933 M6 x 12mm StainlessSteel

510558-016

Bolt, HexSetscrew DIN933 M6 x 16mm StainlessSteel

510558-020

Bolt, HexSetscrew DIN933 M6 x 20mm StainlessSteel

510558-040

Bolt, HexSetscrew DIN933 M6 x 40mm StainlessSteel

510559-020

Bolt, HexSetscrew DIN933 M8 x 20mm StainlessSteel

510559-025

Bolt, HexSetscrew DIN933 M8 x 25mm StainlessSteel

510559-030

Bolt, HexSetscrew DIN933 M8 x 30mm StainlessSteel

510560-035

Bolt, HexSetscrew DIN933 M10 x 35mm StainlessSteel

510561-003

Washer, SteelFlatWasher DIN125A M3 StainlessSteel

510561-004

Washer, SteelFlatWasher DIN125A M4 StainlessSteel

510561-005

Washer, SteelFlatWasher DIN125A M5 StainlessSteel

510561-006

Washer, SteelFlatWasher DIN125A M6 StainlessSteel

510561-008

Washer, SteelFlatWasher DIN125A M8 StainlessSteel

510561-010

Washer, SteelFlatWasher DIN125A M10 StainlessSteel

510561-012

Washer, SteelFlatWasher DIN125A M12 StainlessSteel

510561-030

Washer, SteelFlatWasher DIN125A M30 StainlessSteel

510561-033

Washer, SteelFlatWasher DIN125A M33 StainlessSteel

510562-010

Bolt, SktCapScrew DIN912 M3 x 10mm StainlessSteel

510562-012

Bolt, SktCapScrew DIN912 M3 x 12mm StainlessSteel

510563-016

Bolt, SktCapScrew DIN912 M4 x 16mm StainlessSteel

510564-020

Bolt, SktCapScrew DIN912 M5 x 20mm StainlessSteel

510565-016

Bolt, SktCapScrew DIN912 M6 x 16mm StainlessSteel

510565-020

Bolt, SktCapScrew DIN912 M6 x 20mm StainlessSteel

510565-040

Bolt, SktCapScrew DIN912 M6 x 40mm StainlessSteel

510565-045

Bolt, SktCapScrew DIN912 M6 x 45mm StainlessSteel

510565-075

Bolt, SktCapScrew DIN912 M6 x 75mm StainlessSteel

510565-090

Bolt, SktCapScrew DIN912 M6 x 90mm StainlessSteel

510566-050

Bolt, SktCapScrew DIN912 M8 x 50mm StainlessSteel

510566-055

Bolt, SktCapScrew DIN912 M8 x 55mm StainlessSteel

510566-060

Bolt, SktCapScrew DIN912 M8 x 60mm StainlessSteel

510566-090

Bolt, SktCapScrew DIN912 M8 x 90mm StainlessSteel

510567-010

Bolt, CskSktFltMachScrew DIN7991 M6 x 10mm StainlessSteel

510567-016

Bolt, CskSktFltMachScrew DIN7991 M6 x 16mm StainlessSteel

510567-020

Bolt, CskSktFltMachScrew DIN7991 M6 x 20mm StainlessSteel

510567-025

Bolt, CskSktFltMachScrew DIN7991 M6 x 25mm 10.9 Stainless

510567-030

Bolt, CskSktFltMachScrew DIN7991 M6 x 30mm StainlessSteel

510567-035

Bolt, CskSktFltMachScrew DIN7991 M6 x 35mm StainlessSteel

510567-040

Bolt, CskSktFltMachScrew DIN7991 M6 x 40mm StainlessSteel

510567-045

Bolt, CskSktFltMachScrew DIN7991 M6 x 45mm StainlessSteel

510567-055

Bolt, CskSktFltMachScrew DIN7991 M6 x 55mm StainlessSteel

510567-060

Bolt, CskSktFltMachScrew DIN7991 M6 x 60mm StainlessSteel

510567-070

Bolt, CskSktFltMachScrew DIN7991 M6 x 70mm StainlessSteel

510568-020

Bolt, CskSktFltMachScrew DIN7991 M8 x 20mm StainlessSteel

510568-040

Bolt, CskSktFltMachScrew DIN7991 M8 x 40mm StainlessSteel

510568-060

Bolt, CskSktFltMachScrew DIN7991 M8 x 60mm StainlessSteel

510569-003

Nut, NylockNut DIN985 M3 StainlessSteel

Содержание TL37-01-007625

Страница 1: ...TL37J PARTS MANUAL TL37J PARTS MANUAL...

Страница 2: ...CE ANSI TL37 2 23 BOSSES BUSHES BUSH LOCATIONS 2 24 HYDRAULIC HOSE LIST TL37 2 25 HYDRAULIC FITTINGS LIST 2 26 STANDARD LOWER CONTROL To JAN 2019 2 27 LOWER CONTROL BOX CE From FEB 2019 2 28 LOWER CO...

Страница 3: ...INDEX_OF_FASTENERS 2 42 MAINTENANCE MAINTENANCE TL37 3 1 SCHEMATICS SCHEMATICS_TL37 4 1 A A B B...

Страница 4: ...PARTS SERVICES MANUAL Part Number 511116 201 December 2017 Serial Number TL37 01 007625 and after RA PG...

Страница 5: ...PANTS ft m MAXIMUM DRIVE HEIGHT ft m MAXIMUM PLATFORM LOAD MAXIMUM ALLOWABLE WIND SPEED mph m s MAXIMUM PLATFORM REACH ft m 511039 300 MAXIMUM ALLOWABLE MANUAL FORCE SIDE PULL lbs N Indoors Outdoors S...

Страница 6: ...e work platform and how to prepare it for operation SECTION 3 SERVICE AND REPAIR Preventative maintenance and service information SECTION 4 TROUBLESHOOTING SECTION 5 ILLUSTRATED PARTS BREAKDOWN SCHEMA...

Страница 7: ...WORKSHOP PROCEDURES All information contained in this manual is based on the latest product information available at the...

Страница 8: ......

Страница 9: ...COPE this product as well as recommended maintenance schedules troubleshooting schematics and illustrated parts breakdown GENERAL DESCRIPTION outriggers and a chassis Features of the TL37J is shown in...

Страница 10: ...ated on the chassis and platform and used to operate the machine A complete explanation of control functions can be found in section 2 ELEVATING ASSEMBLY CHASSIS The chassis is a structural frame that...

Страница 11: ...REPAIR PARTS TL37J PARTS MANUAL CHASSIS OUTRIGGER ASSY CHASSIS OUTRIGGER ASSY Tue Mar 23 07 46 29 UTC 2021 2 1...

Страница 12: ...08684 000 JOCKEY WHEEL ANSI 1 EA 13 510301 000 COUPLING ASSEMBLY CE 1 EA 13 508679 000 Tow Coupling 1 EA 13 508680 000 CHAIN PEERLESS 5 16 X 36 SAFETY ANSI NOT ILLUSTRATED 1 EA 13 508680 000 CHAIN PEE...

Страница 13: ...ROLL PIN 10DIA 50LONG 8 EA 29 15 0875 10 VERTICAL BOOMPAD 10mm 1 EA 29 15 0875 20 VERTICAL BOOMPAD 20mm 1 EA 29 15 0875 5 VERTICAL BOOMPAD 10mm 1 EA 30 8210244 PLATE AXLE ADAPTOR ANSI ONLY 2 EA 31 51...

Страница 14: ...REPAIR PARTS TL37J PARTS MANUAL TOW HITCH ASSEMBLY TOW HITCH ASSEMBLY Tue Mar 23 07 46 29 UTC 2021 2 2...

Страница 15: ...BRAKE ASSEMBLY 1 EA 508679 000 Tow Coupling 1 EA 1450217 CHAIN PEERLESS 5 16 X 36 SAFETY 1 EA 508680 000 CHAIN PEERLESS 5 16 X 36 SAFETY ANSI NOT ILLUSTRATED 1 EA 508681 000 KICK STAND 1 EA 508682 00...

Страница 16: ...REPAIR PARTS TL37J PARTS MANUAL JOCKEY WHEEL JOCKEY WHEEL Tue Mar 23 07 46 30 UTC 2021 2 3...

Страница 17: ...PINDLE 1 EA 4 25 0325 3 WHEEL 205 X 60 1 EA 5 24 4268 JOCKEY WHEEL CLAMP 1 EA 6 24 4269 HANDLE FOR CLAMP 1 EA 7 513931 001 HANDLE 1 EA not illustrate d 25 0337 JOCKEY WHEEL HD DOUBLE ASSY 1 EA TL37J P...

Страница 18: ...REPAIR PARTS TL37J PARTS MANUAL AXLE ASSEMBLY AXLE ASSEMBLY Tue Mar 23 07 46 30 UTC 2021 2 4...

Страница 19: ...20 R H TRAILING ARMWELD ASSY 1 EA 5 513466 000 AXLE 1900kg RUBBER TORSION 1 EA 5 508677 000 AXLE Assembly ANSI SN To 01 007825 NOT ILLUSTRATED 1 EA 5 514904 000 AXLE Assembly ANSI SN From 01 007826 NO...

Страница 20: ...REPAIR PARTS TL37J PARTS MANUAL BRAKE ASSEMBLY BRAKE ASSEMBLY Tue Mar 23 07 46 31 UTC 2021 2 5...

Страница 21: ...ER ROLLER 2 EA 4 OILSEAL206318 OILSEAL 206318 2 EA 5 1053 03 LOAD WASHER 55 DIA 2 EA 6 null 2 EA 7 null 2 EA 8 1061 07 HUB CAP 2 EA 9 1026 15 WHEEL STUD 1 2 UNF x 40 mm LONG 10 EA 10 1027 07 WHEEL NUT...

Страница 22: ...REPAIR PARTS TL37J PARTS MANUAL FRICTION DRIVE ASSIST LH ASSY FRICTION DRIVE ASSIST LH ASSY Tue Mar 23 07 46 31 UTC 2021 2 6...

Страница 23: ...E 1 EA 9 513935 000 FRICTION DRIVE SUPPORT WELDMENT PLATE C 1 EA 10 512765 000 Handle LH 1 EA 11 513488 000 SPRAY GUARD RIGHT 1 EA 12 513935 013 FRICTION DRIVE COVER TOP PLATE 1 EA 13 513515 000 TL37...

Страница 24: ...REPAIR PARTS TL37J PARTS MANUAL FRICTION DRIVE ASSIST RH ASSY FRICTION DRIVE ASSIST RH ASSY Tue Mar 23 07 46 32 UTC 2021 2 7...

Страница 25: ...DRIVE WELDMENT RH 1 EA 7 512762 000 Link Plate 1 EA 8 13 3906 HYDRAULIC MOTOR 1 EA 9 512760 000 MOTOR MOUNTING ASSY RH 1 EA 10 15 0911 SPACER BLOCK 1 EA 11 513492 000 ROLLER BRACKET RH 1 EA 12 513246...

Страница 26: ...REPAIR PARTS TL37J PARTS MANUAL TL37_EURO_HUB_VIGO TL37_EURO_HUB_VIGO Tue Mar 23 07 46 33 UTC 2021 2 8...

Страница 27: ...Tension Spring spr lever EA 7 43150 Spring Tension Spreadlever EA 8 45523 Bolt Adjuster Hex Head M12 EA 9 45352 Adjuster Shoe Post 250x40 EA 10 45351 Readjustment Wedge 250x40 EA 11 45352 Adjuster Sh...

Страница 28: ...REPAIR PARTS TL37J PARTS MANUAL SLEW ASSEMBLY SLEW ASSEMBLY Tue Mar 23 07 46 33 UTC 2021 2 9...

Страница 29: ...HINGE 4 EA 8 11 3313 ANTI LUCE FASTENER 2 EA 9 10 4962 SLEW STOP RING 1 EA 10 500284 000 SLEW DRIVE 1 EA 11 514164 070 Bolt SktCapScrew DIN912 M16 x 70mm 12 9 Dacromet 15 EA 12 514165 070 Bolt HexBolt...

Страница 30: ...REPAIR PARTS TL37J PARTS MANUAL BOOM ASSEMBLY PARTS BOOM ASSEMBLY PARTS Tue Mar 23 07 46 34 UTC 2021 2 10...

Страница 31: ...2672 RETAINING PEG 20 EA 11 SP 030K224 QUADRANT PIVOT PIN 1 EA 12 SP 025B203 DROPNOSE QUADRANT PIVOT PIN 2 EA 13 10 5420 QUADRANT 1 EA 14 508181 000 DROPNOSE RAM 1 EA 15 15 0489 Location pad 1 EA 16 1...

Страница 32: ...PACKER 10mm 1 EA 26 15 0873 20 BOOM HOLDING PACKER 20mm 1 EA 26 15 0873 5 BOOM BRKT PACKER 5 mm 1 EA 27 14 0003 1 4UNF GREASE NIPPLE 2 EA TL37J PARTS MANUAL BOOM ASSEMBLY PARTS BOOM ASSEMBLY PARTS Tu...

Страница 33: ...REPAIR PARTS TL37J PARTS MANUAL CAGE ASSEMBLY CAGE ASSEMBLY Tue Mar 23 07 46 34 UTC 2021 2 11...

Страница 34: ...R 1 EA 13 508932 000 U BRACKET 2 EA 14 10 2672 RETAINING PEG 8 EA 15 SP 025D326 PIN 1 EA 16 10 5229 SEE SAW BRACKET LOW 1 EA 17 10 5230 UPPER LINK BRACKET 1 EA 18 10 5231 PIVOT SUPPORT 1 EA 19 10 5232...

Страница 35: ...REPAIR PARTS TL37J PARTS MANUAL BOTTOM RAM BOTTOM RAM Tue Mar 23 07 46 34 UTC 2021 2 12...

Страница 36: ...EA 4 SB 030030 Bush 4 EA 5 14 0001 GREASE NIPPLE 2 EA 6 13 2400 2 TUBE ASSEMBLY 1 EA 7 SS 0400214 RAM SPACER 1 EA 8 13 1064 PISTON 1 EA 9 13 1049 LOCKNUT 1 EA 10 REF EMERGENCY LOWER CARTRIDGE 1 EA 11...

Страница 37: ...REPAIR PARTS TL37J PARTS MANUAL TOP RAM TOP RAM Tue Mar 23 07 46 34 UTC 2021 2 13...

Страница 38: ...1 EA 4 14 0001 GREASE NIPPLE 2 EA 5 SB 030030 Bush 4 EA 6 13 2401 2 TUBE ASSEMBLY 1 EA 7 SS 0400390 RAM SPACER 1 EA 8 13 1064 PISTON 1 EA 9 13 0973 LOCKNUT 1 EA 10 REF EMERGENCY LOWER CARTRIDGE 1 EA 1...

Страница 39: ...REPAIR PARTS TL37J PARTS MANUAL SLEWING BASKET RAM SLEWING BASKET RAM Tue Mar 23 07 46 35 UTC 2021 2 14...

Страница 40: ...SE NIPPLE 2 EA 4 13 3602 2 ROD ASSEMBLY 1 EA 5 SB 025030 BUSH 4 EA 6 13 3602 3 RAM SPACER 1 EA 7 13 1064 PISTON 1 EA 8 13 0973 LOCKNUT 1 EA 9 13 3602 1 TUBE ASSEMBLY 1 EA 10 REF OVER CENTRE VALVE CART...

Страница 41: ...REPAIR PARTS TL37J PARTS MANUAL SLEWING BASKET RAM SLEWING BASKET RAM Tue Mar 23 07 46 35 UTC 2021 2 15...

Страница 42: ...SH 1 EA 3 13 2403 1 ROD ASSEMBLY 1 EA 4 14 0001 GREASE NIPPLE 2 EA 5 SB 016020 BUSH 4 EA 6 13 2403 2 TUBE ASSEMBLY 1 EA 7 SS 0200020 RAM SPACER 1 EA 8 13 0992 PISTON 1 EA 9 13 0994 LOCKNUT 1 EA TL37J...

Страница 43: ...REPAIR PARTS TL37J PARTS MANUAL OUTRIGGER RAM OUTRIGGER RAM Tue Mar 23 07 46 35 UTC 2021 2 16...

Страница 44: ...3 1049 LOCKNUT 1 EA 4 13 2408 1 ROD ASSEMBLY 1 EA 5 13 2483 CHECK VALVE 2 EA 6 13 2408 2 TUBE ASSEMBLY 1 EA 7 13 2437 HEAD BUSH 1 EA 8 SS 0400180 RAM SPACER 1 EA 9 SB 0300 BUSH 4 EA 10 14 0001 GREASE...

Страница 45: ...REPAIR PARTS TL37J PARTS MANUAL SEAL KIT CARTRIDGE INFORMATION SEAL KIT CARTRIDGE INFORMATION Tue Mar 23 07 46 35 UTC 2021 2 17...

Страница 46: ...TL37J PARTS MANUAL SEAL KIT CARTRIDGE INFORMATION SEAL KIT CARTRIDGE INFORMATION Tue Mar 23 07 46 35 UTC 2021 2 17...

Страница 47: ...REPAIR PARTS TL37J PARTS MANUAL BATTERY POWER PACK BATTERY POWER PACK Tue Mar 23 07 46 35 UTC 2021 2 18...

Страница 48: ...1 1 cc rev 1 EA 5 13 3582 PORT PLATE O RING 1 EA 6 13 3581 PUMP HOUSING 1 EA 7 12 2018 PLUG 1 EA 8 13 3550 RELIEF VALVE CARTRIDGE 1 EA 9 13 3551 24V CONTACTOR 1 EA 10 19 0158 2 24V MOTOR WITH CONTACT...

Страница 49: ...REPAIR PARTS TL37J PARTS MANUAL MAINS POWER PACK MAINS POWER PACK Tue Mar 23 07 46 35 UTC 2021 2 19...

Страница 50: ...2 PUMP 1 1 cc rev 1 EA 5 13 3582 PORT PLATE O RING 1 EA 6 13 3581 PUMP HOUSING 1 EA 7 12 2018 PLUG 1 EA 8 13 3550 RELIEF VALVE CARTRIDGE 1 EA 9 19 0135 2 MOTOR 1 EA 10 19 0135 3 MOTOR FLANGE 1 EA 11 1...

Страница 51: ...REPAIR PARTS TL37J PARTS MANUAL PETROL POWER PACK TANK PETROL POWER PACK TANK Tue Mar 23 07 46 35 UTC 2021 2 20...

Страница 52: ...URN LINE FILTER ELEMENT 1 EA 3 13 2543 RETURN LINE FILTER 1 EA 4 13 1695 8 DIPSTICK BOLT 1 EA 5 10 4996 HYDRAULIC TANK 1 EA 6 13 0339 SUCTION STRAINER 1 EA TL37J PARTS MANUAL PETROL POWER PACK TANK PE...

Страница 53: ...REPAIR PARTS TL37J PARTS MANUAL LIGHTING BOARD CE LIGHTING BOARD CE Tue Mar 23 07 46 36 UTC 2021 2 21...

Страница 54: ...uster 2 EA Not Shown 513836 000 Harness tow hitch to chassis 1 EA Not Shown 513836 001 Harness chassis to side marker lamps 1 EA Not Shown 513839 000 Harness rear light to registration lamp 2 EA Not S...

Страница 55: ...REPAIR PARTS TL37J PARTS MANUAL DECALS UK KIT DECALS UK KIT Tue Mar 23 07 46 38 UTC 2021 2 22...

Страница 56: ...REPAIR PARTS TL37J PARTS MANUAL PIN KIT CE ANSI TL37 PIN KIT CE ANSI TL37 Tue Mar 23 07 46 39 UTC 2021 2 23...

Страница 57: ...030D167 OUTRIGGER RAM OUTRIGGER PIVOT PIN 4 EA 12 SP 030D221 MAIN BOOM PIN 5 EA 13 SP 030K211 Pin 4 EA 14 SP 030K224 QUADRANT PIVOT PIN 1 EA Not Shown CE KIT null EA 1 513908 000 TL37J PIN CE KIT 1 E...

Страница 58: ...30D167 OUTRIGGER RAM OUTRIGGER PIVOT PIN 4 EA 12 SP 030D221 MAIN BOOM PIN 5 EA 13 SP 030K211 Pin 4 EA 14 SP 030K224 QUADRANT PIVOT PIN 1 EA TL37J PARTS MANUAL PIN KIT CE ANSI TL37 PIN KIT CE ANSI TL37...

Страница 59: ...30040 THE BUSH MUST FILL THE COMPLETE LENGTH OF L1 HOWEVER IT IS ACCEPTABLE TO MAKE UP THR TOTAL LENGTH L1 BY USING MORE THAN ONE BUSH ALWAYS USE GENERAL PURPOSE GREASE ON YELLOW SURFACE OF THE BUSH T...

Страница 60: ...ie Bar SB 030030 4 off Top Boom SB 030030 4 off Dropnose Boom SB 025025 2 off full boss SB 025015 4 off short boss Cage Pivot SB 025015 2 off Bottom Ram SB 030030 4 off Top Ram SB 030030 4 off Dropnos...

Страница 61: ...ve Top Ram 6700 C25 1 Base Valve Top Ram 6700 C26 1 Tank Man Top Ram E Lower 6830 C28 1 Base Valve Tank Manifold 1000 C29 2 Base Valve Slew 1150 C31 1 Tank Return Line Manifold 640 C47 1 Cage Tank 135...

Страница 62: ...Lower 6830 C28 1 Base Valve Tank Manifold 1000 C29 2 Base Valve Slew 1150 C30 1 Diverter v v Tank Manifold 650 C31 1 Tank Return Line Manifold 640 C32 1 Sol 1 Port 1 Base v v Press 580 C35 1 Press Poi...

Страница 63: ...Line Manifold 640 C32 1 Sol 1 Port 1 Base v v Press 580 C33 1 Engine Press Main Relief Tee 2550 C34 1 Main Relief Tank Manifold 900 C35 1 Press Point Tee Sol 1 Port 3 320 C36 1 Sol 1 Port 2 Sol 2 Port...

Страница 64: ...Base Valve Slew RV Manifold 1150 C31 1 Tank Return Line Manifold 640 C32 1 Sol 1 Port 1 Base v v Press 580 C33 1 Engine Press Main Relief Tee 2350 C34 1 Main Relief Tank Manifold 900 C35 1 Sol 2 Port...

Страница 65: ...Equal Tee F O R 4 12 1118 BSP Equal Tee F O B 2 12 1119 3 8 BSP Equal Tee F O R 1 12 1210 BSP Male on the Branch x 3 8 BSP Male x 3 8 BSP Female Unequal Tee 1 12 1501 Dowty Washer 5 12 1502 3 8 Dowty...

Страница 66: ...Equal Tee F O R 6 12 1118 BSP Equal Tee F O B 2 12 1119 3 8 BSP Equal Tee F O R 1 12 1210 BSP Male on the Branch x 3 8 BSP Male x 3 8 BSP Female Unequal Tee 1 12 1501 Dowty Washer 6 12 1502 3 8 Dowty...

Страница 67: ...2 1105 BSP Male Equal Tee 1 12 1107 BSP Equal Tee F O R 4 12 1118 BSP Equal Tee F O B 2 12 1119 3 8 BSP Equal Tee F O R 1 12 1210 BSP Male on the Branch x 3 8 BSP Male x 3 8 BSP Female Unequal Tee 1 1...

Страница 68: ...3 8 BSP Equal Tee F O R 2 12 1210 BSP Male on the Branch x 3 8 BSP Male x 3 8 BSP Female Unequal Tee 1 12 1501 Dowty Washer 6 12 1502 3 8 Dowty Washer 55 12 1507 Dowty Washer 17 12 1851 BSP Male x BS...

Страница 69: ...REPAIR PARTS TL37J PARTS MANUAL STANDARD LOWER CONTROL To JAN 2019 STANDARD LOWER CONTROL To JAN 2019 Tue Mar 23 07 46 39 UTC 2021 2 27...

Страница 70: ...YPUT 1 EA 12 515392 000 Blanking Plug ANSI 1 EA 13 513308 000 SWITCH PUSBUTTON BLACK MUSHROOM 1 EA 14 09 1918 40mm GREEN SWITCH 1 EA 15 3087803 EZCal Panel Trionics 1 EA 16 513310 000 FEED THRU TERMIN...

Страница 71: ...CORE CABLE 1 EA 32 508637 000 HIRSCHMANN CONNECTOR 3 EA 33 513351 000 BLANKING GROMMET 3 EA 34 509741 000 FUSE HOLDER 2 EA 35 509740 005 FUSE 7 5AMP 2 EA 36 513326 000 OVERLAY 1 EA 37 513949 000 9 way...

Страница 72: ...REPAIR PARTS TL37J PARTS MANUAL LOWER CONTROL BOX CE From FEB 2019 LOWER CONTROL BOX CE From FEB 2019 Tue Mar 23 07 46 40 UTC 2021 2 28...

Страница 73: ...TL37J PARTS MANUAL LOWER CONTROL BOX CE From FEB 2019 LOWER CONTROL BOX CE From FEB 2019 Tue Mar 23 07 46 40 UTC 2021 2 28...

Страница 74: ...EY SWITCH STAYPUT 1 EA 13 513308 000 SWITCH PUSBUTTON BLACK MUSHROOM 1 EA 14 09 1918 40mm GREEN SWITCH 1 EA 15 3087803 EZCal Panel Trionics 1 EA 16 513310 000 FEED THRU TERMINAL 4 WAY 12 EA 17 513312...

Страница 75: ...405 000 OVERLAY CE 1 EA 35 515406 000 OVERLAY ANSI 1 EA 36 515403 000 LCB ENCLOSURE TRAILERS 1 EA 37 513318 000 KEYSWITCH 2 POSITION SPRING RETURN 1 EA 38 514605 000 LOCKNUT DEUTSCH 114020 90 1 EA 39...

Страница 76: ...REPAIR PARTS TL37J PARTS MANUAL LOWER CONTROL BOX ANSI FROM FEB 2019 LOWER CONTROL BOX ANSI FROM FEB 2019 Tue Mar 23 07 46 41 UTC 2021 2 29...

Страница 77: ...TL37J PARTS MANUAL LOWER CONTROL BOX ANSI FROM FEB 2019 LOWER CONTROL BOX ANSI FROM FEB 2019 Tue Mar 23 07 46 41 UTC 2021 2 29...

Страница 78: ...13 513308 000 SWITCH PUSBUTTON BLACK MUSHROOM 1 EA 14 09 1918 40mm GREEN SWITCH 1 EA 15 3087803 EZCal Panel Trionics 1 EA 16 513310 000 FEED THRU TERMINAL 4 WAY 12 EA 17 513312 000 END PLATE 2 EA 18...

Страница 79: ...N SPRING RETURN 1 EA 38 514605 000 LOCKNUT DEUTSCH 114020 90 1 EA 39 100338 013 CRIMP PIN DEUTSCH 7 EA 40 514604 000 LOCKWASHER DEUTSCH 114021 1 EA 41 3049862 Receptacle Flgd HD30 14 Way 1 EA 42 51405...

Страница 80: ...REPAIR PARTS TL37J PARTS MANUAL Mains Motor Starter Assy Mains Motor Starter Assy Tue Mar 23 07 46 42 UTC 2021 2 30...

Страница 81: ...6M EA 10 514002 00 MCB 16Amp 1 1 EA 11 514003 00 Motor Start Contactor 12Vdc Coil 1 1 EA 12 514004 00 Overload Relay 1 1 EA 13 514005 00 PSU 230Vac to 12V dc 7 5Amp 1 1 EA 514007 00 DECAL ISOLATE SUP...

Страница 82: ...REPAIR PARTS TL37J PARTS MANUAL 513321 000 TL37 STANDARD UCB CE ANSI To JAN 2019 513321 000 TL37 STANDARD UCB CE ANSI To JAN 2019 Tue Mar 23 07 46 42 UTC 2021 2 31...

Страница 83: ...IN CONTACT 14 EA 12 09 2378 SWITCH CABLE 1 EA 13 510152 000 CABLE GLAND 1 EA 14 510153 000 CABLE GLAND 1 EA 15 058501 025 M5 x 25 S H C S GR 12 9 2 EA 16 056066 005 Nut NylockNut DIN985 M5 8 0 Zi 2 EA...

Страница 84: ...REPAIR PARTS TL37J PARTS MANUAL 513321 001_TL37_BAT_MAINS_UCB CE ANSI To JAN 2019 513321 001_TL37_BAT_MAINS_UCB CE ANSI To JAN 2019 Tue Mar 23 07 46 42 UTC 2021 2 32...

Страница 85: ...1 EA 2 512449 000 Keyswitch 2 position stayput 1 EA 3 513328 001 TL37 UCP OVERLAY BAT MAINS 1 EA TL37J PARTS MANUAL 513321 001_TL37_BAT_MAINS_UCB CE ANSI To JAN 2019 513321 001_TL37_BAT_MAINS_UCB CE A...

Страница 86: ...REPAIR PARTS TL37J PARTS MANUAL ENGINE AND GENERATOR CONTORL CE ANSI To JAN 2019 ENGINE AND GENERATOR CONTORL CE ANSI To JAN 2019 Tue Mar 23 07 46 43 UTC 2021 2 33...

Страница 87: ...00 Keyswitch 2 position stayput 1 EA 3 513317 000 Green push button 1 EA 4 513328 002 TL37 UCP OVERLAY ENGINE 1 EA TL37J PARTS MANUAL ENGINE AND GENERATOR CONTORL CE ANSI To JAN 2019 ENGINE AND GENERA...

Страница 88: ...REPAIR PARTS TL37J PARTS MANUAL 513321 003 TL37 BI UCB VIGO DEC17 CE ANSI To JAN 2019 513321 003 TL37 BI UCB VIGO DEC17 CE ANSI To JAN 2019 Tue Mar 23 07 46 43 UTC 2021 2 34...

Страница 89: ...POS N KEY SWITCH STAYPUT 1 EA 3 513317 000 Green push button 1 EA 4 513328 003 TL37 UCP OVERLAY BI FUEL 1 EA TL37J PARTS MANUAL 513321 003 TL37 BI UCB VIGO DEC17 CE ANSI To JAN 2019 513321 003 TL37 BI...

Страница 90: ...REPAIR PARTS TL37J PARTS MANUAL UPPER CONTROL BOX BATTERY CE ANSI From Feb 2019 UPPER CONTROL BOX BATTERY CE ANSI From Feb 2019 Tue Mar 23 07 46 44 UTC 2021 2 35...

Страница 91: ...DARD 1 EA 2 512449 000 Keyswitch 2 position stayput 1 EA 3 515412 001 TL37 UCP OVERLAY BAT MAINS 1 EA TL37J PARTS MANUAL UPPER CONTROL BOX BATTERY CE ANSI From Feb 2019 UPPER CONTROL BOX BATTERY CE AN...

Страница 92: ...REPAIR PARTS TL37J PARTS MANUAL UPPER CONTROL BOX ENG CE ANSI From Feb 2019 UPPER CONTROL BOX ENG CE ANSI From Feb 2019 Tue Mar 23 07 46 44 UTC 2021 2 36...

Страница 93: ...12449 000 Keyswitch 2 position stayput 1 EA 3 513317 000 Green push button 1 EA 4 515412 002 TL37 UCP OVERLAY ENGINE 1 EA TL37J PARTS MANUAL UPPER CONTROL BOX ENG CE ANSI From Feb 2019 UPPER CONTROL B...

Страница 94: ...REPAIR PARTS TL37J PARTS MANUAL UPPER CONTROL BOX BIENERGY CE ANSI From Feb 2019 UPPER CONTROL BOX BIENERGY CE ANSI From Feb 2019 Tue Mar 23 07 46 44 UTC 2021 2 37...

Страница 95: ...CONTROL PANEL STANDARD 1 EA 3 512543 000 3 POS N KEY SWITCH STAYPUT 1 EA 4 515412 003 TL37 UCP OVERLAY BI FUEL 1 EA TL37J PARTS MANUAL UPPER CONTROL BOX BIENERGY CE ANSI From Feb 2019 UPPER CONTROL B...

Страница 96: ...RT DESCRIPTION QTY 513322 000 Platform Cable TL37 1 PART DESCRIPTION QTY 513324 000 Battery cable set TL37 1 Additional parts for ANSI machine PART DESCRIPTION QTY 3069522 FLANGE OUTLET 15A 125V 1 304...

Страница 97: ...witch heads bodies and contact blocks are listed in the tables on the next page PB22 If you need to purchase spare parts then you can replace the switch head or switch body if you know which type of s...

Страница 98: ...y Contact Block Location SW8 TYPE ZB2 514492 000 09 0121 N O Contact Block Location SW8 TYPE ZB4 09 2281 09 1930 N O Contact Block Location SW8 TYPE PB22 09 2392 09 2393 N O Contact Block SPARE KEY Sc...

Страница 99: ...Battery Power Connector 1 09 2382 Black 3360 30 1 09 2383 Red 3660 30 1 09 2384 K13 Control Junction Box 1 09 2385 K13 ABS Enclosure Machined 1 09 2386 Entrelec 2 5mm Double Dex Iso Terminals 23 09 1...

Страница 100: ...76 190 130 140 176 190 1300 1368 147 155 SAE J429 Grade 5 SAE J429 Grade 8 SAE J429 Grade 5 SAE J429 Grade 8 Nominal Thread Size Clamp Load Tightening Torque Clamp Load Tightening Torque Nominal Threa...

Страница 101: ...35 853 4 1138 1 75 069 997 2 1329 8 30 56 753 837 9 1117 4 78 509 1159 4 1545 2 91 751 1354 9 1807 0 33 70 208 1140 3 1520 1 97 121 1576 9 2102 8 113 503 1843 9 2457 5 36 82 651 1464 1 1952 3 114 334...

Страница 102: ......

Страница 103: ...l Distributore locale EUROPE MIDDLE EAST AFRICA ASIA PHONE 44 0 845 1550 057 FAX 44 0 845 1557 756 NORTH SOUTH AMERICA PHONE 1 785 989 3000 TOLL FREE 1 800 225 0317 FAX 1 785 989 3070 AUSTRALIA PHONE...

Страница 104: ...CapScrew DIN912 M3 x 12mm StainlessSteel 510563 016 Bolt SktCapScrew DIN912 M4 x 16mm StainlessSteel 510564 020 Bolt SktCapScrew DIN912 M5 x 20mm StainlessSteel 510565 016 Bolt SktCapScrew DIN912 M6 x...

Страница 105: ...513282 030 Washer PennyWasher M8x30 StainlessSteel 513595 016 Bolt SktButCapScrew DIN7380 M10 X 16mm StainlessSteel 514077 025 Bolt HexBolt DIN931 M6 x 25mm Stainless 514145 006 RivNut M6 StainlessSt...

Страница 106: ...OP BOTTOM RAM 3 10 RAM NOT HOLDING UNDER LOAD 3 11 DROPNOSE RAM 3 11 OUTRIGGER RAM 3 12 PLATFORM CONTROL VALVE 3 12 GROUND CONTROL VALVE 3 13 DIVERTER VALVE 3 13 OUTRIGGER CONTROL VALVE 3 14 RESTRICTO...

Страница 107: ...with grease nipples The main components are shot blasted and then powder coated The cylinders are wet painted The machine also includes a fully automatic running gear with auto reverse and an integra...

Страница 108: ...required by EN280 and the machinery direc tive Emergency Stop Buttons Emergency stop buttons are fitted on the machine to stop operation in an emergency There are two emergency stop buttons one on the...

Страница 109: ...ins power powered machines have different speeds FUNCTION SPEED TIME SECONDS TOLERANCE SECONDS Bottom boom up 40 5 Bottom boom down 22 5 Top boom up 24 5 Top boom down 16 5 Dropnose boom up 18 1 Dropn...

Страница 110: ...for further details OPERATOR S RESPONSIBILITY It is the responsibility of the operator to ensure that the machine is safe to use To do so all the daily checks provided should be performed prior to ope...

Страница 111: ...nd loose nut and bolts Replace immediately Locking pegs Check that all locking pegs are present Broken peg seized shaft Check that no shafts are seized Transport locks lifting points Check that all tr...

Страница 112: ...condition different intervals may be acceptable Slew gear Check slew gear for excessive wear Grease if needed MONTHLY CHECKS ACTION NOTES DC motor Check and replace motor brushes if the machine is use...

Страница 113: ...oil leak when using the emergency lower valves on the top and bottom boom When using the emergency lower valves enough space is required in the tank to accommodate oil which normally would be pumped i...

Страница 114: ...r needs replacing To stop the motor in this situation use the battery disconnect plug or lightly tap the contactor on its end with the handle of a large screw driver to free the internal contact point...

Страница 115: ...tion all the time and not just when a cylin der movement is required as on the battery version Having oil circulating through the different valve blocks may lead to uncontrolled movements should the c...

Страница 116: ...cy lowering cartridge clean or replace 3 If leakage is from the O C valve clean and adjust the relief valve or replace Check valves are non adjustable and can only be cleaned or replaced 1 If the leak...

Страница 117: ...at 190 bar and should be adjusted in accordance with the set up procedure To adjust the pressure remove the cap of the relief valve and screw the adjusting screw inwards to increase pressure and outwa...

Страница 118: ...e from the end cap This refers to either the end where the lever is or at the opposite end where the return spring is Never fully withdraw the spool Push it out opposite to where the leak is coming fr...

Страница 119: ...hose adaptor fitted in the valve block If the restrictor gets blocked the cylinder will not operate correctly When looking for a fault relating to cylinders and valve blocks swapping hose connections...

Страница 120: ...ll not stay put during transportation If this occurs move the valve lever with the pump running Moving the platform from side to side will fill the cylinder with oil and the platform will lock in plac...

Страница 121: ...lectrical circuits for faults Note Always let the engine reach operating temperature before loading the hydraulic circuit Some engines are fitted with a low oil level safety cut out which will stop th...

Страница 122: ...by letting the signal to the ignition coil go to earth LEVEL GAUGE The level gauge used for setting up the machine is located next to the outrigger control valve block If the level is damaged or has...

Страница 123: ...r area prone to damage is the drop nose When reversing the basket may hit a low wall or a post The impact may not be easy to spot on an already battered basket however may bend the bot tom of the drop...

Страница 124: ...shaft is causing the prob lem the structure might need support to prevent jamming when extracting the shaft LOCKING PINS It is important that the boom locking pins are used when the machine is transpo...

Страница 125: ...ght to show voltage selected Short circuit protection Designed to withstand heavy vibration Modular design The black box will control 12 V 24 V and 48 V at 30 A outputs with the appropriate transforme...

Страница 126: ...er Take care not to disconnect the charger during a charging cycle Always let the charger reach Charge complete or Time out to pre vent overcharging PRACTICAL APPLICATIONS The machine will not work if...

Страница 127: ...to determine if the fault occurs roughly in the same place If it does it is highly likely there is an internal cable failure and the complete cable should be replaced On mains powered machines the con...

Страница 128: ...sliding axle increased wear will be noticed on the inside part of the tyre tyres compared to the outside part It is important that correct tyre pressure is maintained at all times The correct pressure...

Страница 129: ...move backwards The brake rod must not be under tension or bowed when the handbrake is disengaged AXLE The axle is fully maintenance free Check the fixing bolts If ordering replacement axle quote all...

Страница 130: ...rpose grease to DIN 51825 KTA 3K clean and oil all other moving parts WHEEL BEARINGS The wheel bearings are sealed permanently and require no maintenance or grease The service life for a set of bearin...

Страница 131: ...7 BLUE WHITE WHITE BROWN GREEN GREEN BROWN RED WHITE WHITE BLACK RED NUMBER REFERENCE COLOUR FUNCTION 1 L YELLOW L H INDICATOR 2 54G BLUE REARFOGLAMP S 3 31 WHITE EARTH 4 R GREEN R H INDICATOR NUMBER...

Страница 132: ...top face of the slew ring When greasing the worm housing take care not to push out the oil seal on the end face If you do remove excess grease from the end and drive the seal back in Refer to the slew...

Страница 133: ...de sealing lip on the slew gear Keep on greasing as the grease will now be pushed out through the outer and inner sealing ring of the slew bearing Grease escaping from the inner seal will drop unto th...

Страница 134: ...Apply plenty of lubrication to ensure that the slew stop ring has not got jammed Again if the problem does not disappear contact Snorkel or its local representative for further assistance Note All mac...

Страница 135: ...Page 3 30 TL37J...

Страница 136: ...Page 4 1 TL37J TROUBLESHOOTING CONTENTS FAULT FINDING 4 2 FAULT FINDING MATRIX 4 4...

Страница 137: ...ctor Check the motor brushes Check the motor fuse Ensure the emergency stop button is not engaged DC motor turning but not able to operate outriggers Ensure the top boom is lowered and the boom switch...

Страница 138: ...il pressure Check the pump and coupling Mains motor engine stalls when trying to operate the machine Check relief valve setting Mains motor stalls when operating the machine Check for voltage drop Use...

Страница 139: ...stops Read Operators Manual NO YES NO Does the Engine have Oil Fuel YES Fill up the Oil or Fuel tank Read Operators Manual Is the Choke On Apply the Choke Read Operators Manual NO YES NO Are the Batte...

Страница 140: ...If further advice is required consult an Snorkel Technician NO YES Is the Correct Power supply Connected Connect power supply Read Operators Manual NO YES All extensions must be a minimum of 2 5mm an...

Страница 141: ...perators Manual Are all Emergency Stops Reset Reset Emergency stops Read Operators Manual NO YES NO Are the Batteries Fully Charged YES Charge Batteries Read Operators Manual Has the Circuit Breaker t...

Страница 142: ...e Motor Run Deadman being pressed Press the Deadman Read Operators Manual NO YES NO YES Resett he Outriggers until all LEDs are Illuminated Read Operators Manual Are the Hydraulics under pressure NO Y...

Страница 143: ...ow the basket or booms Remove obstruction or reposition Read Operators Manual Is the Motor Run Deadman being pressed Press the Deadman Read Operators Manual NO YES NO YES Resett he Outriggers until al...

Страница 144: ...ground basket YES Select appropriate control Read Operators Manual Is the Motor Run Deadman being pressed Press the Deadman Read Operators Manual NO YES NO YES Lower the booms until the switch is mad...

Страница 145: ...asket YES Select appropriate control Read Operators Manual NO YES Reset the Outriggers until all LEDs are Illuminated Read Operators Manual Has the slew reached theslew stop NO YES Is there enough Oil...

Страница 146: ...BATTERY CIRCUIT SCHEMATIC...

Страница 147: ...BATTERY HYDRAULIC FLOW DIAGRAM 29 BATTERY HYDRAULIC FLOW DIAGRAM...

Страница 148: ...MAINS CIRCUIT SCHEMATIC...

Страница 149: ...MAINS HYDRAULIC FLOW DIAGRAM 31 MAINS HYDRAULIC FLOW DIAGRAM...

Страница 150: ...PETROL CIRCUIT SCHEMATIC...

Страница 151: ...PETROL HYDRAULIC FLOW DIAGRAM PETROL HYDRAULIC FLOW DIAGRAM...

Страница 152: ...BI FUEL PETROL CIRCUIT SCHEMATIC...

Страница 153: ...BI FUEL HYDRAULIC FLOW DIAGRAM BI FUEL HYDRULIC FLOW DIAGRAM...

Страница 154: ...BI FUEL DIESEL CIRCUIT SCHEMATIC...

Страница 155: ...DIESEL CIRCUIT SCHEMATIC...

Страница 156: ...MAINS GEN SET CIRCUIT SCHEMATIC...

Страница 157: ...BATTERY ANSI CANTILT CIRCUIT SCHEMATIC From SN TL37J 01 00291...

Страница 158: ...MAINS ANSI CANTILT CIRCUIT SCHEMATIC From SN TL37J 01 00291...

Страница 159: ...PETROL ANSI CANTILT CIRCUIT SCHEMATIC From SN TL37J 01 00291...

Страница 160: ...BI FUEL PETROL ANSI CANTILT CIRCUIT SCHEMATIC From SN TL37J 01 00291...

Страница 161: ...BI FUEL DIESEL ANSI CANTILT CIRCUIT SCHEMATIC From SN TL37J 01 00291...

Страница 162: ...DIESEL ANSI CANTILT CIRCUIT SCHEMATIC From SN TL37J 01 00291...

Страница 163: ...MAINS GEN SET ANSI CANTILT CIRCUIT SCHEMATIC From SN TL37J 01 00291...

Страница 164: ...NFORMATION 1 1 HYDRAULIC FITTINGS LIST 2 26 HYDRAULIC HOSE LIST TL37 2 25 INDEX_OF_FASTENERS 2 42 JOCKEY WHEEL 2 3 LIGHTING BOARD CE 2 21 LOWER CONTROL BOX ANSI FROM FEB 2019 2 29 LOWER CONTROL BOX CE...

Страница 165: ...5231 2 11 10 5232 2 11 10 5260 2 1 10 5395 2 1 10 5404 2 9 10 5406 2 6 2 7 10 5409 2 6 2 7 10 5420 2 10 100338 013 2 28 2 29 100338 014 2 29 1026 15 2 5 1027 07 2 5 1029219 2 4 1029220 2 4 104528 2 4...

Страница 166: ...0867 2 10 15 0873 10 2 10 15 0873 20 2 10 15 0873 5 2 10 15 0875_10 2 1 15 0875_20 2 1 15 0875_5 2 1 15 0905 2 10 15 0910 2 10 15 0911 2 6 2 7 16 0158 2 9 16 0159 2 9 18690 18620 2 5 19 0135 2 19 19...

Страница 167: ...21 508932 000 2 11 508934 000 2 11 508945 006 2 1 509440 000 2 30 509740 005 2 27 2 28 2 29 509741 000 2 27 2 28 2 29 509747 000 2 29 509748 000 2 29 510061 000 2 1 510062 100 2 1 510145 000 2 27 2 2...

Страница 168: ...13317 000 2 33 2 34 2 36 2 37 513318 000 2 28 2 29 2 31 513319 000 2 27 513321 000 2 32 2 33 2 34 513326 000 2 27 513327 000 2 31 513328 001 2 32 513328 002 2 33 513328 003 2 34 513350 000 2 27 2 28 2...

Страница 169: ...003 2 37 515414 000 2 11 5563987 2 4 7200033 2 5 7200034 2 5 7220068 2 5 7500016 2 2 7500017 2 2 8210184 2 4 8210244 2 1 8210250 2 9 8210290 2 1 8210291 2 1 8210295 2 1 821083 2 1 ANSI KIT 2 23 CE KIT...

Страница 170: ...9 SP 030D221 2 10 2 23 2 23 SP 030K211 2 1 2 23 2 23 SP 030K224 2 10 2 23 2 23 SP016B108 2 11 SP025 D235 2 11 SS 0200020 2 15 SS 0400180 2 16 SS 0400214 2 12 SS 0400390 2 13 T B A 2 11 TL37J PARTS MA...

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Snorkel TL37-01-007625, Инструкция по эксплуатации и запасным частям

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Содержание TL37-01-007625

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